Related Manuals for Capelec CAP9010
Summary of Contents for Capelec CAP9010
- Page 1 Issue C USER MANUAL CAP9010 CAP9020 Roller Brake Tester 1130, rue des Marels 34000 MONTPELLIER France Tel: +33 (0)4 67 15 61 56 Fax: +33 (0)4 67 22 42 24 e-mail :contact@capelec.fr www.capelec.fr...
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Page 2: Table Of Contents
CONTENTS GENERAL INSTRUCTIONS ........................2 I.1. General safety instructions ..................... 2 I.2. Content of the EU Declaration of Conformity ................. 4 I.3. Handling and installation instructions ..................5 I.4. Instructions for the electric installation .................. 5 I.5. Other precautions and instructions to follow ................. 6 I.6. - Page 3 II.3.1. Recommendations ....................16 II.3.2. Powering on ......................16 II.3.3. Navigation, getting started with the user interface ..........16 CONTROL ............................18 III. III.1. Selecting the vehicle and configuring the test ..............18 III.2. Current results ........................20 III.3. Operating instructions ......................20 III.3.1.
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Page 4: General Instructions
However, some dangers cannot be completely controlled and are the subject of the safety instructions below which are to be followed strictly. Do not use the bench without first having been trained by a qualified member of CAPELEC staff on the equipment specifications, the dangers it represents and how to use it. - Page 5 • side barriers preventing access to the test bench, • spherical surveillance mirrors visible from the control stations, • additional systems to protect all persons likely to access the installation, • an exhaust fume evacuation system. - Use all required personal protection equipment, - Never carry out work on the equipment (servicing, repairs, checks, movement, etc.) without first having powered it off, - Carry out the regular servicing as described in the maintenance manual,...
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Page 6: Content Of The Eu Declaration Of Conformity
Content of the EU Declaration of Conformity 26/09/2022 Rev D... -
Page 7: Handling And Installation Instructions
Instructions for the electric installation Remark: The wiring diagrams required to service the equipment are not supplied because these servicing and repair operations should only be carried out by CAPELEC qualified staff. These persons have all the required documentation. General case: 230/400 V 50Hz electricity supply: To connect the consoles and repeater screen (optional) install a single phase 230 volts 10% 50 Hz, 16 A electricity supply + Ground fitted with a protection compliant with applicable regulations. -
Page 8: Other Precautions And Instructions To Follow
- In order to guarantee the correct operation of the remote control, all infrared sources other than those from CAPELEC equipment must be avoided (such as alarms, vehicle remote controls, etc.), as must all neon’s at less than 2.5 m from the infrared sensors. -
Page 9: Emergency Stop Devices
Before carrying out any work on the equipment it is imperative to power it off. Any work other than the servicing described in these instructions can only be carried out by persons qualified by CAPELEC. Special case of metrology checks: When carrying out metrology checks, which require the equipment to be powered on, it is imperative that no one other than the technician carrying out the check can access the controls or work on the bench. -
Page 10: Recycling
CAPELEC cannot be held liable for incorrect measurements resulting from the use of an operating mode different from the one recommended in this manual, or if the operating, servicing and safety conditions are not followed. - Page 11 Impacts Impacts less than 2 joules. Vibrations Usual in an industrial environment. Frequency between 10 and 50 Hz. Amplitude less than 0.15 mm. Electromagnetic and electronic No power switchgear, high frequency current influences or radiation emitters, devices containing radioactive substances, high voltage power lines, electricity transport lines close by.
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Page 12: Overview
OVERVIEW The CAP9010 and CAP9020 are braking, suspension and tyre scrubbing test benches for light vehicles. Presentation of the different elements The electric control box communicates with the different chassis (braking, suspension and tyre scrubbing) and sends the information to the control console (PC or tablet). -
Page 13: Ii.1.3. Cap9010Uk And Cap9010Uk-P1: Braking Bench
CAP9010UK and CAP9010UK-P1: Braking bench Width of the braking CAP9010UK area: For testing Class 4 ATL 800-2200 mm Class 3&4 non ATL Max. force 750 daN CAP9010UK-P1 Motor Cover Adaptor Class 1,2 CAP9020UK and CAP9020UK-P1: Braking bench Width of the CAP9020UK braking area: For testing Class 4, 5L &... -
Page 14: Ii.1.5. Cap9010Uk-Ww : Braking Bench
CAP9010UK-WW : Braking bench Width of the braking CAP9010UK-WW area: Class 3&4 non ATL 800-2200 mm Max. force 750 daN CAP9020UK-WW : Braking bench Width of the CAP9020UK-WW braking area: Class 3, 4, 5L & 7 non ATL 800-2800 mm Max. -
Page 15: Ii.1.7. Remote Control
Remote control The remote-control kit is composed of an infrared remote control and an infrared receiver. Remote control Infrared / USB receiver Installation is a quick two-step process: - Connect the IR receiver to a USB port on the PC. The driver installs itself automatically. - Place it so that it is in the operator's field of vision when they are carrying out a pollution measurement (see the installation instructions for the special case of several devices using the same remote control). - Page 16 For example, if the operator presses key A once. Receiver C Receiver D Receiver B Receiver A Key A Now just use the key: 26/09/2022 Rev D...
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Page 17: Ii.2. Technical Specifications
ø 50 mm Maximum force 750 daN 1200 daN CAPELEC equipment accessories are all in the LV category (Low Voltage) when using alternating current and VLV (Very Low Voltage) when using direct current and are all insulated. 26/09/2022 Rev D... -
Page 18: Ii.3. Installation, Commissioning
Installation, COMMISSIONING Recommendations The equipment can be left powered on 24*7. However, it is recommended to turn off the power supply at night. Powering on The screen must not be directly exposed to sunlight when using with a PC and touch screen using IR technology. In this case the touch function will be disrupted and will not work properly. - Page 19 In all data entry fields, a CAPELEC virtual keyboard displays to carry out fast and intuitive data entry. 26/09/2022 Rev D...
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Page 20: Control
III. CONTROL Selecting the vehicle and configuring the test The following information is required for all vehicle classes Class I& II • Number of wheel • Motorbike brake type (brake system: Front/Rear Linked) • Registration number • Make • Model •... - Page 21 • Manual Mode (MAN) or Automatic Mode (ATL) • 4x4 Selection (Note: See the car manufacturer’s prescriptions before) • Service brake • Number of axles • Parking brake type (Axle1=front, Axle2=Rear) • Service brake type (Dual or Single) • Registration number •...
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Page 22: Iii.2. Current Results
Current results This page can be viewed at all times to follow the test progress status: • The detail is available using the tabs on the right part. Example: Test started, no tests carried out Operating instructions Manual Mode “Class I or Class II” You must use motorcycle cover plate Most machine have two controls, one operating the front wheel brake and the other rear wheel brake. - Page 23 • Go to the first wheel (front wheel), control weight only • Go to second wheel (rear wheel), control weight and brake • Go to third wheel (side car wheel), control weight and brake • Print test report Software Command To Do Drive into brake tester on the right or on the left.
- Page 24 You have 5 seconds to drive out. I you don’t have any time you can press OK. Test the second and/or third wheel as seen previously “Class III, Class IV or Class VII example” Software Command To Do Drive into brake tester The weight measurement starts automatically.
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Page 25: Iii.3.1. Automatic Mode (Atl)
You can invalidate and restart if you press ESC You have 5 seconds to drive out. I you don’t have any time you can press OK. Test the second axle as seen previously III.1.1. Automatic Mode (ATL) “Refer to the MOT Inspection Manual for details of the correct MOT test procedure” Software Command To Do... - Page 26 • Slowly apply service brake Roller stop at: • Lock • Release pedal force • Wheels out of the rollers Abort test (Press ESC) • Check for rate of increase Roller stop at: • Lock • Release pedal force • Wheels out of the rollers Abort test (Press ESC) •...
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Page 27: Iii.3.1. Print Results
You can invalidate and restart if you press ESC You have 5 seconds to drive out. I you don’t have any time you can press OK. Test the second and/or third axle as seen previously III.1.1. Print results "F1" key: Restart a new test "F2"... - Page 28 ESC if you want the complete table Example if you press OK: 26/09/2022 Rev D...
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Page 29: Settings
Date/time: Used to set the date and time on CAP9010/CAP9020s. Select the field using the OK key, use the UP and DOWN arrows to change the value. Then, to save the new values, press OK. -
Page 30: Iv.2. Garage Header
The minimum list files form DVSA required by WIN9010 software: • AmazonRootCA1.pem • XXXX.cert.pem • XXXX.private.key • XXXX.properties XXXX is a unique identifier for each client. Copy them to USB stick. Plug this USB stick on CAP9010 computer. 26/09/2022 Rev D... -
Page 31: Iv.5. Maintenance
Select AWS and click on folder button. Browse to certificate folder on your USB stick and select XXXX.properties Validate by click on bottom right button and restart software. Maintenance: Maintenance menu (password protected). Diagnostic: 26/09/2022 Rev D... -
Page 32: Iv.7. About
This window contains the diagnostic of all sensors are inside the brake tester. About: This window contains the manufacturer contact details, the maintenance company details and information about the software versions. For more information about our products go to the web site: www.capelec.fr 26/09/2022 Rev D... - Page 33 This symbol indicates that, in compliance with the WEEE directive (2002/96/EC) and with your local regulations, this product must not be disposed of with household waste. It must be deposited in a zone specific to this effect, for example an official electric and electronic equipment (EEE) waste collection centre for recycling, or at an approved product exchange point which is available when purchasing a new product of the same type as the product being disposed of.
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