Page 1 Oil-Sealed Rotary Screw Vacuum Pumps QSV series Model Number QSV 2200 QSV 2700 QSV 3200 Instruction manual Original instructions 6996023172_A...
Page 2 This applies in particular to trademarks, model denominations, part numbers and drawings. Published: 1/10/2024 Trademark credit Quincy and the Quincy logo are trademarks of Quincy compressor, 701 North Dobson Avenue, Bay Minette, Alabama, 251.937.5900 Disclaimer The content of this manual may change from time to time without notice. We accept no liability for any errors that may appear in this manual nor do we make any expressed or implied warranties regarding the content.
Page 3: Table Of Contents
Contents Contents 1. Safety and compliance..........9 1.1.
Page 4 Contents 6. Options............60 6.1.
Page 5 Contents 9.5.1. Changing the pressure setpoint....... 89 9.5.2. Setting the pump modes........89 9.5.3.
Page 6 Contents 14. Disposal............174 15.
Page 7 List of Figures List of Figures Figure 1: Vacuum and flow rate..........18 Figure 2: Front view of air cooled version.
Page 8 List of Tables List of Tables Table 1: Operational status indication of electronic controlled thermostatic valve..Table 2: Reference conditions..........32 Table 3: Limitations.
Page 9: Safety And Compliance
Safety and compliance Safety and compliance For safe operation from the start, read these instructions carefully before you install or commission the equipment and keep them safe for future use. Read all the safety instructions in this section and the rest of this manual carefully and make sure that you obey these instructions.
Page 10: Safety Symbols
Safety and compliance 1.3. Safety symbols The safety symbols on the products show the areas where care and attention is necessary. The safety symbols that we use on the product or in the product documentation have the following meanings: Warning/Caution Risk of injury and/or damage to equipment.
Page 11: General Safety Precautions
Safety and compliance Mandatory - Read the manual Failure to comply with this action may result in injury or damage to equipment. Warning - Use protective equipment Risk of injury. Use appropriate Personal Protective Equipment (PPE) when performing the task. Symbol - Protective earth Identifies an electrical equipment earth (ground) terminal.
Page 12: Safety Precautions During Installation
Safety and compliance ▪ Do not rely on the indicator lamps or electrical door locks. Before you do ▪ maintenance work, disconnect and check for electrical safety with a measuring device. ▪ Do not touch the pump intake when the pump is in operation. ▪...
Page 13: Safety Precautions During Maintenance Or Repair
Safety and compliance 12. Before maintenance and repairs, the operator must make sure that: ▪ the machine is stopped ▪ ▪ the machine is depressurised ▪ ▪ the electrical isolating switch is open ▪ ▪ the pump is locked with a temporary warning attached ▪...
Page 14 Safety and compliance is working on the machine. Attach a sign next to the remote start equipment as follows: "Danger: The machine is remotely controlled and can start without warning." 7. Before components are removed from the pump, make sure that: ▪...
Page 15: Safety Precautions During Operation
Safety and compliance 21. The electric motor contains permanent magnets, be aware of possible interference with devices like cardiac pacemakers and implantable cardioverter defibrillators. 1.7. Safety precautions during operation 1. Do not touch pipes or pump components during operation. 2. Use the correct type and size of hose end - fittings and connections. Make sure that the hose is depressurised before you disconnect it.
Page 16 Safety and compliance 10. The oil separator tank can be slightly pressurised. Do not open the oil filler or drain plugs, when the pump is in operation. Do not keep the oil filler or drain plugs open when the pump is in operation. 11.
Page 17: Description
Description Description 2.1. Vacuum and flow rate A vacuum is a pressure in a system that is less than the ambient atmospheric pressure. It can be shown in absolute terms or in effective gauge terms: ▪ mbar(a) - the absolute pressure shows how much the pressure is above the ▪...
Page 18: Introduction
Description Figure 1 Vacuum and flow rate 1. Pressure 2. Absolute vacuum 3. Typical pump range 4. Atmospheric pressure (400 mbar(a) to 10 mbar(a)) Atmospheric pressure at sea level is approximately 1 bar(a) or 1000 mbar(a). The typical working range for the pumps is 400 mbar(a) to 10 mbar(a) (-600 mbar(g) to -990 mbar(g)).
Page 19: Figure 2 Front View Of Air Cooled Version
Description Figure 2 Front view of air cooled version 1. Discharge connection 2. Inlet connection 3. Cable entry 4. Air/oil cooler 5. Emergency stop button 6. HMI 6996023172_A Page 19...
Page 20: Figure 3 Open Front View Of Air Cooled Version
Description Figure 3 Open front view of air cooled version 1. Oil separator tank 2. Electric cabinet 3. Oil filter 4. Electronic thermostatic valve 5. Air intake filter 6996023172_A Page 20...
Page 21: Figure 4 Open View Back Of Air Cooled Version
Description Figure 4 Open view back of air cooled version 1. Cooling fan 2. Vacuum control valve 3. Element 4. Drive motor 6996023172_A Page 21...
Page 22: Figure 5 Front View Of Water Cooled Version
Description Figure 5 Front view of water cooled version 1. Discharge connection 2. Inlet connection 3. Cable entry 4. Emergency stop button 5. HMI 6996023172_A Page 22...
Page 23: Figure 6 Open Front View Of Water Cooled Version
Description Figure 6 Open front view of water cooled version 1. Oil separator tank 2. Electric cabinet 3. Oil filter 4. Electronic thermostatic valve 5. Air intake filter 6996023172_A Page 23...
Page 24: Figure 7 Open View Back Of Water Cooled Version
Description Figure 7 Open view back of water cooled version 1. Vacuum control valve 2. Element 3. Drive motor 4. Water/oil cooler 6996023172_A Page 24...
Page 25: Flow Diagram
Description 2.3. Flow diagram Figure 8 Flow diagram of air cooled version Air atmospheric pressure Air regulating pressure Air working pressure Air/oil mixture 1. Inlet connection 2. Discharge connection 3. Oil separator tank 4. Oil filter 5. Element 6. Drive motor 7.
Page 26: Air Flow
Description Figure 9 Flow diagram of water cooled version Air atmospheric pressure Air regulating pressure Air working pressure Air/oil mixture 1. Inlet connection 2. Discharge connection 3. Oil separator tank 4. Oil filter 5. Element 6. Drive motor 7. Electronic thermostatic valve 8.
Page 27: Oil System
Description 2.3.2. Oil system The oil separator tank removes most of the oil from the air/oil mixture by the centrifugal action. The oil separator removes the remaining oil. The oil collects in the lower part of the oil separator tank. The oil system has a thermostatic bypass valve.
Page 28: Condensate System
Description When the housing cover is removed, the LED can be viewed through a hole. Figure 11 Housing cover removed The status indication informs about the operational state of the actuator: Table 1 Operational status indication of electronic controlled thermostatic valve Indication Operating state...
Page 29: Regulating System
Description Figure 12 Condensate system 1. External valve 2. Drain point 2.5. Regulating system If the necessary vacuum process is less than the throughput of the pump, the vacuum pressure decreases. When the pressure is lower than the set‑point (necessary vacuum pressure), the regulator decreases the motor speed. If the vacuum pressure decreases and the motor operates at minimum speed, the regulator stops the motor.
Page 30: Electrical System
Description 2.6. Electrical system 2.6.1. Electric components Figure 13 Electrical components (typical example) Reference Description Main terminal Controller Circuit breaker (for air cooled) Contactor (for air cooled) DC power supply Frequency converter 6996023172_A Page 30...
Page 31: Electrical Diagrams
Description 2.6.2. Electrical diagrams You can find the electrical diagram in the electric cabinet. 6996023172_A Page 31...
Page 32: Technical Data
Technical data Technical data 3.1. Reference condition and limitations Table 2 Reference conditions Parameter Unit Value Relative humidity °C Air inlet temperature °F mbar(g) Exhaust back pressure psig mbar(a) 1013 Ambient barometric pressure psia 14.7 Table 3 Limitations Parameter Unit Value °C Minimum ambient temperature...
Page 33: Vacuum Pump Data
Technical data 3.1.1. Vacuum pump data Reference condition Note: The data given is to be used with the reference conditions, refer to Reference condition and limitations on page 32. Table 4 Common pump data Parameter Unit Value Number of compression stages mbar(a) 0.35 Ultimate pressure...
Page 34: Reading On Display
Technical data Parameter Unit Value Minimum motor shaft speed l/min Maximum cooling water flow l/min Minimum cooling water flow US GAL Oil capacity Imp. GAL 18.7 cu. ft. Sound pressure level (according to ISO 2151 dB(A) 84 (+/-3) (2004)) Table 7 QSV 3200/QSV 3200 (option high water handling capacity) Parameter Unit Value...
Page 35: Electrical Cable Size
Technical data Table 8 Reading on display Reference Readings Depends on the set‑point (necessary net Vacuum pressure pressure) Depends on the vacuum pressure set- Element outlet temperature point Discharge pressure Approximately 1020 mbar(a) 3.2. Electrical cable size CAUTION: ELECTRICAL CABLE SIZE Risk of injury and damage to equipment.
Page 36: Table 9 Currents And Fuses (Iec And Ul/Cul Approval)
Technical data Table 9 Currents and fuses (IEC and UL/cUL approval) Itot Imax under voltage Pump specification Primary Secondary Primary Secondary Voltage Frequency Itot Pump Approval 112.0 124.4 IEC/CSA/UL 93.2 103.6 106.6 118.4 219.8 106.6 244.2 118.4 2200 CSA/UL 192.2 93.2 213.6 103.6...
Page 37 Technical data Fuse calculations for cUL and UL The indicated fuse size is the maximum fuse size to protect the motor against short circuit. For cUL fuse HRC form II (200-230, 500-575 V) / class T (380-460 V), for UL fuse class K5 (200-230, 500-575 V) / class T (380-460 V). Earthing The earthing cable connected to the pump (PE) should be the minimum specification allowed by EN 60204‑1 section 828.
Page 38 Technical data Ambient temperature Cable sec- 30 °C 40 °C 45 °C 50 °C 55 °C tion < 32 A < 28 A < 25 A < 23 A < 20 A 4 mm < 41 A < 36 A <...
Page 39 Technical data ▪ Install fuses of half the size of the recommended maximum fuse size ▪ on each cable. ▪ When using 2 x 3 phases + PE as in (3): ▪ ▪ Add 10% to the total pump current (Itot from the tables) and divide by ▪...
Page 40 Technical data AWG or kcmil Maximum current < 175 A < 200 A Calculation method for UL: ▪ Single supply cables (3 phases + 1 PE - configuration (1)): ▪ ▪ Add 25% to the total current from the tables (see UL 508A 28.3.2: ▪...
Page 41: Cooling Water Requirement
Technical data 3.3. Cooling water requirement General The cooling must obey specified requirements to prevent problems with: ▪ scaling ▪ ▪ fouling ▪ ▪ corrosion ▪ ▪ bacterial growth. ▪ Note: In open circuit cooling towers, take applicable protective measures to prevent the growth of harmful bacteria (for example, legionella pneumophila) because of the risk of inhalation of the water droplets.
Page 42: Table 10 Ph
Technical data The effect of pH is included in the Ryznar Stability Index (RSI). The pH itself is subjected to limitations: Table 10 pH Type of cooling sys- Materials Energy re- Standard covery Contains copper 6.8 - 9.3 6.8 - 9.3 Stainless steel with carbon Single pass 6.8 - 9.3...
Page 43 Technical data The Ryznar Stability Index (RSI) The RSI is a parameter to predict if the water will tend to dissolve or precipitate calcium carbonate. The adhesion of scaling depositions and their effects are different on different materials. The equilibrium of the water (scaling or corrosive) is calculated by its actual pH value and saturation pH value (pHs).
Page 44 Technical data Ca hardness Total dissolved M-Alkalinity Temperature (ppm Ca- solids (ppm CaCO (°C) (mg/l) 92 - 95 447 - 563 447 - 563 564 - 707 564 - 707 708 - 892 708 - 892 893 - 1000 893 - 1000 Explanation of the values taken: ▪...
Page 45 Technical data Dissolved manganese Dissolved iron (ppm) (ppm) Type of cool- ing system Energy recov- Standard Standard Energy recovery Single pass < 1 < 0.2 < 0.2 < 0.05 Recirculating not applicable not applicable < 1 < 0.2 (with tower) Closed loop <...
Page 46 Technical data Biology (CFU/ml) Type of cooling system Standard Energy recovery Single pass < 10 /< 10 < 10 /< 10 Recirculating (with tower) not applicable < 10 /< 10 Closed loop < 10 /< 10 < 10 /< 10 Rejection limit The table shows the recommended values.
Page 47: Instructions For Use
Instructions for use Instructions for use 4.1. Air/oil separator vessel WARNING: PRESSURISED AIR Risk of injury and damage to the equipment. The vessel can contain pressurised air, this can be dangerous if the equipment is misused. ▪ The vessel must only be used as an air/oil separator. ▪...
Page 48: Installation
Installation Installation 5.1. Dimension drawings Figure 14 Dimension drawings 1. HMI 2. Power supply entry Electrical (4 x Ø 19-28) 3. Compressed air supply entry 4. Air exhaust (PN10 DN150/ 1 (Ø 19) ANSI 6" 150 SCH) 5. Air inlet (PN10 DN200/ ANSI 6.
Page 49: Table 11 Dimensions And Weight
Installation Table 11 Dimensions and weight Weight (oil included) Dimensions Energy re- Air-cooled Water-cooled Type covery Kg (lbs) Kg (lbs) Kg (lbs) (inch) (inch) (inch) 3955 (8719) 3855 (8498) 4005 (8829) 2200 2850 1939 1893 3990 (8796) 3890 (8595) 4040 (8906) 2700 (112) (76)
Page 50: Installation Proposal
Installation 5.2. Installation proposal 6996023172_A Page 50...
Page 51 Installation Water cooler version: Cooling air in and outlet ducting alternatives. Alternatives D, B and C can be installed separate, D-C and D-B can be combined. Note: A sufficient space is necessary (1 m of clearance on all sides and top of the pump) for the safe and correct installation, daily inspection and maintenance.
Page 52 Installation The discharge air can run up to 120 °C (248 °F), piping should be suitable to handle this temperature. The external force extended on the inlet connection is limited to 200 kg and on the outlet connection, it is limited to 50 kg. The connection pipes must be free from strain.
Page 53: Figure 15 Compressed Air Connection
Installation ▪ Required capacity: 1.5 Nm³/h (peak 12 Nm³/h) (0.93S CFM (peak 7.5S CFM) ▪ ▪ The supply pressure should be between 5 bar(g) and 10 bar(g) (72 psi and ▪ 145 psi) ▪ Medium: air or natural gas ▪ ▪...
Page 54: Position The Pump
Installation Instruction for inlet control valve pressure setting When the inlet control valve is connected to the compressed air supply, the pressure on the manometer shall be adjusted to 2 bar(g) (29 psi) through the pressure controller of the inlet control valve. Figure 17 Inlet control valve pressure setting 1.
Page 55: Acclimatization
Installation Figure 18 Lifting area 1. Lifting slots 5.4. Acclimatization CAUTION: MOISTURE FORMATION Risk of damage to equipment. To prevent moisture that can damage the electrical components, make sure that a minimum of 2 hours of acclimatization is done before you start the pump. When you move the pump to the installation room, condensation can occur on some components.
Page 56 Installation 1. Install an isolating switch. 2. Check that the motor cables and wires in the electric cabinet are connected to their terminals. 3. Check the fuses. Refer to Electrical cable size on page 35. 4. Connect the earth conductor to the earth bolt. 5.
Page 57: Figure 19 Service Diagram
Installation Figure 19 Service diagram 1. Customer’s installation 2. Pump motor 6996023172_A Page 57...
Page 58: Electrical Connections
Installation 5.6. Electrical connections CAUTION: NETWORK CONNECTIONS Risk of injury. Take special safety precautions when you use the machines controlled by a frequency converter. The safety precautions depend on the type of network used (TN, TT, IT system). Contact us for information. Note: - You can find the correct position for the electrical connection on the dimension drawings.
Page 59: Pictographs
▪ Maximum contact load: 10 A / 250 V a.c. ▪ Stop the pump and set the voltage to off before you connect the external equipment. Contact us. 5.7. Pictographs Figure 20 Pictographs 1. Warning, voltage 2. Warning, hot surface 3.
Page 60: Options
Options Options 6.1. Energy recovery 6.1.1. Energy recovery unit (ER unit) A large part of the energy necessary for the compression process is transformed into heat. For the oil‑injected screw pump, most of the compression heat is dissipated through the oil system. Our energy recovery systems are designed to recover most of the heat by transforming it into a warm or hot water without any adverse influence on the vacuum performance.
Page 61: Energy Recovery Systems
Options Field installation The main components are assembled ex-factory as a compact unit which installs in the bodywork of the pump. Contact us for installation and connection of the energy recovery unit. 6.1.2. Energy recovery systems General The energy recovery systems can be applied as low temperature rise/high water flow systems or as a high temperature rise/low water flow systems.
Page 62 Options General description The pump oil flow is controlled by an electronic thermostatic valve, ensuring reliable pump operation and optimum energy recovery. An electronic thermostatic valve is integrated in the oil filter housing of the pump and controls the oil flow to the water/oil cooler and the main oil cooler of the pump.
Page 63: Figure 22 Flow Diagram Of Energy Recovery
Options Figure 22 Flow diagram of Energy recovery Air atmospheric pressure Air regulating pressure Air working pressure Air/oil mixture 1. Inlet connection 2. Discharge connection 3. Oil separator tank 4. Oil filter 5. Element 6. Drive motor 7. Water/oil cooler 8.
Page 64: Energy Recovery Data
Options to the approximate condensation temperature, all the oil passes through the water/oil cooler cooling system. The exchange of heat between the pump oil and the heat recovery water is maximum. The oil from the water/oil cooler outlet flows via the oil filter, pump element and separator back to the inlet of the water/oil cooler.
Page 65: High Water Handling Capability
Options Table 12 Recovery energy graph Delta T Water flow (°C) (I/min) Recovered energy (kW) Figure 23 Recovery energy graph 6.2. High water handling capability To pump high vapour loads, gas-ballast is delivered into the pump to prevent condensation of vapour carried by the pumped gases. This option reduces oil contamination and pump corrosion caused by condensed vapour from the pumped gases.
Page 66: Connect And Configure The Controller
Connect and configure the controller Connect and configure the controller The controller is an intelligent control box that can fully control and monitor the vacuum pumps with its multiprocessors. It is directly connected to a vacuum pump to control and monitor it. You can also collect data and analyse pump performance to improve processes and lower your operating costs.
Page 67: Configuring The Controller
Connect and configure the controller 7.3. Configuring the controller Configure the controller for your situation and usage. 7.3.1. Accessing User Interface You can access the controller from any device connected to the same network (Windows PC, smartphone, tablet, laptop,...) To access the controller Note: Your computer must not be connected to another network when you access the controller.
Page 68 Connect and configure the controller 3. To change the units Click on the Unit icon. Select the unit of your choice. 4. To change the display language Click on the Flag icon. Select the language of your choice. The notifications are displayed along with the Bell icon. 5.
Page 69 Connect and configure the controller 6. To Sign-in Click on Sign in button Type Username and Password. Click Sign in. Use your login credentials or the credentials available on the label on the controller. Troubleshooting Windows connection problems If you cannot access the IP address, 192.168.202.10 in your web browser, 1.
Page 70 Connect and configure the controller 2. Make a note of the login credentials. 3. Click Done. 4. Type Username and Password. 5. Click Sign in. You can change login credentials after your login, refer to Creating and updating the user profile on page 74.
Page 71: Connecting The Pump To The Local Lan Network
Connect and configure the controller Section Functions Navigation bar You can see key parts of controller such as ▪ Home ▪ ▪ Controls ▪ ▪ Trends ▪ ▪ Settings ▪ ▪ Schedule ▪ ▪ Maintenance ▪ ▪ Alarms ▪ ▪ More ▪...
Page 72: Setting The Wifi Bolt
Connect and configure the controller 7.3.3. Setting the WiFi bolt Connecting WiFi to the company network Note: The controllers can be connected directly to the company network through the X11 port using the Client mode of the WiFi bolt. To connect the controller to the WiFi connection 1.
Page 73: Connecting The Genius Box
Connect and configure the controller Create the access point by typing the name (SSID). Set Password if required. Set the Authentication mode to WPA2. 6. Connect the laptop to this WiFi. Check the IP address and Subnet mask from the Network adaptor settings. 7.
Page 74: Setting The Preferred Language
Connect and configure the controller 7.3.5. Setting the preferred language To set your desired language 1. Click More. 2. Navigate to Preferences > General > Language. 3. Select the preferred language. 7.3.6. Setting the physical units To set the physical parameters units 1.
Page 75: Changing Display Settings
Connect and configure the controller 7.3.9. Changing display settings To change the display settings 1. Click More. 2. Navigate to Preferences > Accessories > HMI menu. 3. Modify the brightness, zoom and colour palette of the HMI as per your requirement.
Page 76: Allowing Remote Assistance (Optional)
Connect and configure the controller 7.3.12. Allowing remote assistance (optional) Note: If you need any urgent support, we can help you in accessing the controller with your allowance through TeamViewer. To access the TeamViewer support for remote assistance 1. Click More. 2.
Page 77: Operation
Operation Operation 8.1. Initial start-up 1. Transport spacers 1. Obey all relevant safety precautions and proceed as follows: 2. Remove the external body (canopy) panels to get access to the internal components. 3. Remove the red transport spacers and the related bolts below the element, coupling housing and oil separator tank.
Page 78: Start The Pump
Operation 5. The installation must be earthed and protected against short circuits by fuses of the inert type in all phases. Install an isolating switch near the pump. 6. If electrical connections of motor, fan or converter have been disconnected, always check the rotation direction.
Page 79 Operation A few minutes after the pump is stopped the oil level should touch the top of the oil sight glass. If the oil level is too low: 1. Wait until the pump has vented. 2. Push the emergency stop button to prevent the pump from starting unexpectedly.
Page 80: Stop The Pump
Operation 8.4. Stop the pump Refer to To shutdown the pump do the steps that follow: 1. Go to Controls page.Push the Stop button. 2. To stop the pump if there is an emergency, push the emergency stop button. An alarm shows on the display. 3.
Page 81: Operating The Controller
Operating the controller Operating the controller Start the pump, view the status, pressure, motor speed, and outlet temperature. Change pressure setpoints, change the mode between load-dependent or fixed- speed modes, adjust automatic restart, or set schedule actions. 9.1. Controller data Table 14 General Description Values...
Page 82: Getting Help
Operating the controller Table 17 External analog outputs Description Values 1 (0-10 V) Number of outputs 1 (0-20 mA) Table 18 External analog inputs Description Values 2 (0-10 V) Number of inputs 2 (0-20 mA) 9.2. Getting help It displays the anchor points on top right corner of each page with topics related to that particular page.
Page 83: Verifying Main Operating Conditions
Operating the controller 9.3. Verifying main operating conditions By looking at menu bar you can check the main operating conditions of the pump . The menu bar includes following 1. Pump running status ▪ Off - The pump is ideal and waiting for a start command ▪...
Page 84: Finding The Pump Information
Operating the controller Uptime This indicates if the system was available when vacuum was required. It considers the maintenance times and the pump availability. Performance This indicates if the system is performing well. Perform- ance is dependent on the application and the below points: ▪...
Page 85: Changing The Pump Mode
Operating the controller 9.4.1. Changing the pump mode You can change the pump mode from the user interface. You can set the pump to Active mode directly from the controls page. Figure 25 Changing the pump mode 9.4.2. Changing the connection mode You can change the pump connection mode from the Controls screen.
Page 86: Figure 27 Checking The Trend Mechanism
Operating the controller 1. Navigate to Trends. 2. Navigate to the required function (Airflow, Power, Pressure, Temperature, Water flow) tab. To add the variables as favourites 1. Click on the top right corner of the card. 2. Select Add to favourites. Note: Click on a variable to view the Variable Range.
Page 87: Figure 28 Modification Of Pump Sensors On The Home Screen
Operating the controller ▪ Slot4 - Bottom right ▪ Figure 28 Modification of pump sensors on the home screen Figure 29 Slots Multi trends on one graph To see multiple trends on one graph: 1. Navigate to Trends page. 2. Click Sensor Data. 3.
Page 88: Adjusting The Pump Settings
Operating the controller Note: Maximum three trends can be added on the same graph. Energy trends To get energy trends information: 1. Navigate to Trends page. 2. Click Others. Note: You can find the information about the energy used today, week and month details. 9.5.
Page 89: Changing The Pressure Setpoint
Operating the controller Note: Change the values of proportional gain and Integral gain only in steps of 0.5 so that you do not damage the pump. 9.5.1. Changing the pressure setpoint To change the pressure setpoint, proceed as follows: 1. Navigate to Settings. 2.
Page 90: Starting The Pump Automatically After A Supply Voltage Interruption
Operating the controller To add settings for the different modes 1. Click Settings > Details. 2. Add the desired settings and details. 3. Click Done. 9.5.3. Starting the pump automatically after a supply voltage interruption The controller has a built-in function to automatically restart the vacuum pump if the voltage is restored after a voltage failure.
Page 91: Table 19 Function Codes
Operating the controller Table 19 Function codes Function code Function Indicates that the machine is started Indicates that the machine has a warning Indicates a failure Indicates that a connection to the cloud is done Indicates that the system is ok without warning or failure To start a fixed speed booster when the process pressure is below a threshold and the backing pump is running.
Page 92: Setting A Custom Digital Input Function
Operating the controller Function code Function Indicates that the manual purge digital input is enabled Indicates that the remote digital setpoint selector is ena- bled Indicates that the remote maximum speed input is ena- bled Indicates if the outlet temperature is above 80°C. 9.5.5.
Page 93: Enabling Remote Pressure Setpoint Control
Operating the controller 4. Set the AI_E4_0_20mA.ActiveFunctionCode to 1 to enable the remote speed control. The controllers external input AIN_E4 is now used for this functionality. Table 21 Function codes for analog input AI_E4 Function code Function Activates analog speed control Activates analog pressure setpoint control Activates optional temperature sensor for VCA option Activates optional pressure sensor for accurate pressure...
Page 94: Setting The Schedules
Operating the controller 3. Click on the top right corner of the card. 4. Select the Set as active. The pump will always run at its maximum speed. 9.5.9. Setting the schedules To create a new schedule, proceed as follows: 1.
Page 95: Figure 30 Responding To An Alert
Operating the controller To investigate the alert, failure or warning 1. Navigate to Alerts. You can see a list of all current alerts. 2. Select the specific alert to get more information about the possible root cause and the solutions. If the failure is solved, click on Reset pump to reset the alert.
Page 96: Table 24 Error Codes
Operating the controller Table 24 Error codes Note: If you receive any error code not listed below, contact service. Error Name Error Code Description Possible Solutions eHardwareFailed 0x00000001 Initialization of hardware failed Exchange controller eStartStopButtonPressed 0x00000009 "Start/Stop" button pressed eSwitchModeButtonPressed 0x0000000a "Switch mode"...
Page 97 Operating the controller Error Name Error Code Description Possible Solutions eModePropertyLimitReached 0x00000020 Mode property limit {U8:0} for mode Too much properties added to mode, remove some {U8:1} reached, so {U8:2} properties have properties and reboot been ignored. eSystemAgeReset 0x00000021 System age has been reset! All system age related counters have been reset! eSystemWaitingForIdentifica- 0x00000022 System is waiting for identification to ap-...
Page 98 Operating the controller Error Name Error Code Description Possible Solutions within the expected range. If required, replace the sensor and cable with spare parts. AI_E4_0_20mA failure 0x00000106 AI_E4_0_20mA failure The analog input eAIN_E4_0-20mA is out of its ex- pected operating range. Verify if the external signal AI_E4_0_20mA warning 0x00000107 AI_E4_0_20mA warning is within the expected range.
Page 99 Operating the controller Error Name Error Code Description Possible Solutions Outlet side is under vacuum 0x0000010e Outlet side is under vacuum The outlet pressure is below 800 mbar(a). Verify if the motor is running in the correct direction. If this is not the case, switch at the outlet of the inverter motor cables U and V.
Page 100 Operating the controller Error Name Error Code Description Possible Solutions connection. If the connection is fine, replace the sen- sor. Element inlet pressure sensor 0x00000122 Element inlet pressure sensor warning Losing connection can be because of a few reasons. warning 1.
Page 101 Operating the controller Error Name Error Code Description Possible Solutions eActiveFunctionCodeNotIn- 0x10a9b800 Active function code {U16:0} is not in Range range Settings out of range, set back to correct value or eAvailableFunctionCodeLi- 0x10a9b801 Reached limit of available function codes perform factory reset mitReached eSlaveIdNotInRange 0x17401800 Slave Id {U8:0} is wrong...
Page 102 Operating the controller Error Name Error Code Description Possible Solutions ePDOWriteFailed 0x3ffaae01 Writing PDO: {U8:0} failed with error: {X32:1} eCanIdNotInRange 0x3ffaae03 CAN Id {U8:0} is wrong eMotorPolesInvalid 0x3ffaae06 MotorPoles ({U8:0}) must be greater than Settings out of range, set back to correct value or perform factory reset eTargetSpeedInvalid 0x3ffaae07...
Page 103 Operating the controller Error Name Error Code Description Possible Solutions eMinTemperatureOutOfRange 0x9dd99002 Minimum temperature is out of range ({F:0}) eMaxTemperatureOutOfRange 0x9dd99003 Maximum temperature is out of range ({F:0}) eMinTemperatureMinGtMax 0x9dd99004 Minimum temperature min is greater than eMaxTemperatureMinGtMax 0x9dd99005 Maximum temperature min is greater than eMinTemperatureMinTrimmed 0x9dd99006 Minimum temperature min ({F:0}) has been trimmed to supported range ({F:4}).
Page 104 Operating the controller Error Name Error Code Description Possible Solutions eInvalidAnlogInputPin 0xc2b53401 AnalogInputPin must be valid eSampleCountOutOfRange 0xc2b53402 Sample count is out of range ({U16:0}) eMinSourceOutOfRange 0xc2b53403 Minimum source is out of range ({F:0}) eMaxSourceOutOfRange 0xc2b53404 Maximum source is out of range ({F:0}) eMinSourceMinGtMax 0xc2b53405 Minimum source min is greater than max eMaxSourceMinGtMax...
Page 105 Operating the controller Error Name Error Code Description Possible Solutions eSlaveIdNotInRange 0xddaf0300 Slave Id {U8:0} is wrong eModbusError 0xddaf0301 Modbus error {X32:0} Check cable connection, check terminal resistor eInvalidPIDproportional 0xe09dd600 PID proportional ({F:0}) must be valid eInvalidPIDintegral 0xe09dd601 PID integral ({F:0}) must be valid eInvalidPIDderivative 0xe09dd602 PID derivative ({F:0}) must be valid eInvalidDeadBandPressure...
Page 106: Checking The Service Interval (Pump Maintenance)
Operating the controller 9.7. Checking the service interval (Pump maintenance) Navigate to the Maintenance screen to check the upcoming service intervals. Different service intervals are displayed based on the machine type and severity of the operating conditions. Each interval indicates the time left before the service must performed.
Page 107 Operating 6996023172_A Page 107...
Page 108: Fieldbus Protocol
Fieldbus protocol Fieldbus protocol Fieldbus is a two way communication device. It connects with I/O devices to exchange the data between the system without connecting each individual device to the controller. 10.1. Setup Fieldbus communication Choose the correct procedure to setup fieldbus communication as per your requirements.
Page 109 Fieldbus protocol Note: To connect multiple controllers to the your PLC, connect them in series with Ethernet cables by using ports X3 and X4 of the consecutive controllers. 1. Connect the first controller with the your PLC through port X4. 2.
Page 110: Canopen, Profibus, Modbus Rtu (With Gateway)
Fieldbus protocol 10.1.2. CANopen, Profibus, Modbus RTU (with Gateway) Gateway connected to one pump 1. Ethernet cable There are two possible way to configure the Gateway: 1. If your PLC set up according to pre-configured gateway, then no actions required, continue with Step 28. 2.
Page 111 Fieldbus protocol Note: Any of the two ports on the bottom of the gateway works. 1. Connect Laptop to Gateway. 2. Press Windows + R button on keyboard to open Run window. 3. Type in ncpa.cpl and enter. 4. Right click on Ethernet or Adapter (depending on the ethernet connection). Note: If you do not know which Ethernet connection is the right one, unplug Ethernet cable to see which Ethernet connection disappears.
Page 112 Fieldbus protocol 9. Enter details as below: IP address: 192.168.100.XX (e.g. 48, anything except default gateway IP address) 10. Click on Subnet mask and 255.255.255.0 number must appear. 11. Click OK. 12. Go to browser. 13. Access the Anybus Configuration Web Page by entering default IP (192.168.100.99).
Page 113 Fieldbus protocol 15. Set Gateway IP address, Subnet mask and Router IP address according to your setup. Note: Here, IP address is the Gateway IP address in the fieldbus network. It should be different, but in the same range as the IP address of the Controller (fieldbusIpAddress in the Controller user interface).
Page 114 Fieldbus protocol 20. Click Ok to confirm. 21. Click on Transactions. Note: This will change for each protocol (Modbus-RTU, Profibus, CANopen). 22. Click on Edit or ReadData. 23. Change the Starting register and number of Elements according to your requirements with help of the read register list in the fieldbus manual. Note: Additional Read transactions can be created, if necessary.
Page 115 Fieldbus protocol 24. Click Ok to confirm. Note: Take attention to the maximum number of bytes for input (read) and output (write) data. One element corresponds to 2 bytes by default, and the maximum number of bytes for input and output data respectively is 256. If exceeded, a warning will be shown when entering the number of Elements.
Page 116 Fieldbus protocol Note: Additional Write transactions can be created, if necessary. Example of write register list, refer to Table: Writing. Example of Modbus-RTU settings. 6996023172_A Page 116...
Page 117 Fieldbus protocol Note: If necessary. additional settings like Device address and communication settings can be done according to the customer requirements. These settings are different for each protocol (Modbus-RTU, Profibus, CANopen). 27. Go to X-gateway Management and apply the configuration changes. Note: After you click on apply, anybus gateway will reboot and will start automatically with new configuration changes.
Page 118: Figure 32 Configuration Of Fieldbus
Fieldbus protocol 28. Connect the controller (port X4) with the Gateway. Note: Any of the two ports on the bottom of the Gateway works. 29. Connect power to Gateway. Note: Pin-assignment depends on fieldbus protocol. Refer to Pin assignments for different fieldbus protocols.
Page 119: Table 25 Canopen
Fieldbus protocol 33. Set the Fieldbus IP address (according to your PLC expert). 34. Set the Fieldbus Subnet Mask (according to your PLC expert). 35. Set the Fieldbus Gateway (according to your PLC expert). Note: The remaining parameters should be set according to the instruction book or user manual and depending on what you wants to control with your PLC.
Page 120: Table 26 Profibus
Fieldbus protocol Table 26 PROFIBUS Pin no. Description B Line, positive RxD/TxD, RS485 level GND bus +5V bus output (Female) A Line, negative RxD/TxD, RS485 level Housing Shield Table 27 Modbus RTU Pin no. Signal Description Ground 5V DC output Connect to pin 2 for RS-232 operation Leave unconnected for...
Page 121 Fieldbus protocol Connection of controllers with PLC: ▪ Daisy chain between controllers, refer to ▪ Modbus TCP, EthernetIP, Profinet (without Gateway) on page 108. ▪ Connection to PLC through Gateway, refer to ▪ Gateway connected to one pump on page 110. Example for break sequence of registers and addition of multiple controllers with transaction bytes limitations: If you want to read/write registers with break sequence, for example from Reg...
Page 122: Setup Reading And Writing Of Data From Fieldbus
Fieldbus protocol If you want to add multiple controllers then click Add new server and add number of controllers as per the limit. Note: Limit for total read and write data is 256 bytes individually. 10.2. Setup reading and writing of data from fieldbus The fieldbus functionality is an optional functionality which gives the possibility to connect to the machine over ModbusTCP, Profinet, EtherCAT or Ethernet/IP.
Page 123: Reading
Fieldbus protocol 10.2.2. Reading Reading one of the output registers from the mapping can be done without necessary to set any other settings besides the IP address, gateway and Netmask. There is an Offset of +30000 for Modbus. The below table shows what information is available in the register. 6996023172_A Page 123...
Page 124 Fieldbus protocol Regis- Component Parameter Type Unit Notes PLC side Modbus RTU/TCP Address (30001+Register no.) systemControl Started BOOL True indicates the pump is started, false 30001 (bit 0)* indicates it is not started systemControl SystemWarning BOOL True indicates a warning is active 30002 (bit 0)* systemControl SystemFailure...
Page 125 Fieldbus protocol Regis- Component Parameter Type Unit Notes PLC side Modbus RTU/TCP Address (30001+Register no.) remotePressure- Pressure WORD mbar If available, indicates process pressure 30017 Sensor deltaP_Remote- Pressure WORD mbar If available, indicates process pressure 30018 Sensor used for the deltaP option wikaSensor Pressure FLOAT mbar...
Page 126 Fieldbus protocol Regis- Component Parameter Type Unit Notes PLC side Modbus RTU/TCP Address (30001+Register no.) digitalSetpointSe- Energized BOOL True indicates setpoint 2 is requested 30034 (bit 0)* lection from a digital input, false indicates setpoint 1 is reques- remoteManual- Energized BOOL True indicates a manual purge is reques- 30035 (bit 0)*...
Page 127 Fieldbus protocol Regis- Component Parameter Type Unit Notes PLC side Modbus RTU/TCP Address (30001+Register no.) prePurge Ready BOOL Indicates if the pump has a sufficiently 30046 (bit 0)* hot outlet temperature so that pre purge is not re- quired powerIntegrator Work DWORD Indicates total energy consumption of the...
Page 128 Fieldbus protocol Regis- Component Parameter Type Unit Notes PLC side Modbus RTU/TCP Address (30001+Register no.) inletTemperature Failure BOOL Indicates the gas temperature at the inlet 30067 (bit 0)* of the machine energy_Recov- Failure BOOL Indicates the inlet water failure in the op- 30068 (bit 0)* ery_Water_In tional water cooler...
Page 129: Writing
10.2.3. Writing Writing a setting defined in the mapping below requires an extra setting from the user. To write any of the inputs, 1. Enable the linked ‘enablefieldbus’ setting in the Options > Fieldbus menu. ▪ For example, if the user wants to start/stop the pump over fieldbus, the ▪...
Page 130 Fieldbus protocol In order to write registers 0, 2, 4 and 5 the connection mode must be set to fieldbus. Register Component Parameter Type Unit Notes PLC side Modbus RTU/TCP Address (40001+Register no.) systemControl FieldbusStart BOOL True means the pump will start, 40001 (bit 0)* false means the pump will stop systemControl...
Page 131 Fieldbus protocol Register Component Parameter Type Unit Notes PLC side Modbus RTU/TCP Address (40001+Register no.) pumpdownOptimiza- HoldingSpeed WORD rpm Sets the holding speed of the pump- 40014 tion down optimization option pumpdownOptimiza- ActiveDefault BOOL Enables the pumpdown optimization 40015 (bit 0)* tion option if available on the pump enableLeakDetection...
Page 132: Direct Communication With Modbus Tcp - Customer Side Plc Expert
Fieldbus protocol 10.2.4. Direct communication with Modbus TCP - Customer side PLC expert Defined the address mapping in the Modbus network according to the Register address of the controller. You can query the register address of the controller, then it read and write according to Modbus function code. 10.3.
Page 133: Table 28 Leds: X-Gateway And Modbus-Tcp Network
Status LEDs Table 28 LEDs: X-gateway and Modbus-TCP Network Name Indication Meaning Gateway Status Power off (GW) Alternating red/green Missing configuration Flashing green Idle Green Running Flashing red Invalid configuration Fatal error SD Card Status Green Accessing SD card (SD) Flashing red Failure Modbus-TCP...
Page 134: Anybus X-Gateway Modbus-Tcp To Profibus With The Controller
Fieldbus protocol Table 29 LEDs: Modbus-RTU Network Name Indication Meaning Not used Modbus-RTU No traffic Communication Yellow Frame reception or transmis- (COM) sion Fatal error Device Status Initializing (DS) Green Module initialized, no error Fatal error Red, one flash Communication error or config- uration error Note: Output data will be in Big Endian format.
Page 135: Table 30 Leds: X-Gateway And Modbus-Tcp Network
Status LEDs Table 30 LEDs: X-gateway and Modbus-TCP Network Name Indication Meaning Gateway Status Power off (GW) Alternating red/green Missing configuration Flashing green Idle Green Running Flashing red Invalid configuration Fatal error SD Card Status Green Accessing SD card (SD) Flashing red Failure Modbus-TCP...
Page 136: Anybus X-Gateway Modbus-Tcp To Canopen With The Controller
Fieldbus protocol Table 31 LEDs: Profibus Network Name Indication Meaning Not used Network Status Not online (OP) Flashing green Online, clear Green Online, data exchange Flashing red (1 flash) Parameterization error Flashing red (2 flash- Configuration error Module Status Not Initialized (ST) Green Initialized...
Page 137: Table 32 Leds: X-Gateway And Modbus-Tcp Network
Status LEDs Table 32 LEDs: X-gateway and Modbus-TCP Network Name Indication Meaning Gateway Status Power off (GW) Alternating red/green Missing configuration Flashing green Idle Green Running Flashing red Invalid configuration Fatal error SD Card Status Green Accessing SD card (SD) Flashing red Failure Modbus-TCP...
Page 138: Table 33 Leds: Canopen Network
Fieldbus protocol Table 33 LEDs: CANOpen Network Name Indication Meaning Not used (RUN) Power off Green I/O data exchanged, normal operation Flashing green No I/O data exchanged Green, single flash No I/O data exchanged Flickering green Baud rate detection in progress Fatal error (ERR) Module in working condition...
Page 139: Maintenance
Maintenance Maintenance 11.1. Preventive maintenance schedule WARNING: MAINTENANCE SAFETY Risk of injury or damage to equipment. The operator must obey the safety precautions. Only approved personnel trained by us is permitted to do the maintenance. WARNING: HIGH VOLTAGE CAPACITOR Risk of injury or damage to equipment. Dangerous high voltage remains on the capacitors of the start and the speed regulation unit for some minutes after the current supply is off.
Page 140: Table 34 Preventive Maintenance Schedule
Maintenance Intervals ▪ Our local customer centre can overrule the maintenance schedule, specially ▪ the service intervals, depend on the environmental and working conditions of the pump. ▪ Include the shorter interval checks and the longer interval checks. ▪ ▪ The service plans are shown for the pump with the controller. ▪...
Page 141 Maintenance Normal applications Action Vacuum fluid Ba- Vacuum fluid(Syn- sic(Mineral) thetic) Replace the air filters element Clean the scavenge line and blow out the re- striction nozzle Check operation of cooling fans of converter and clean heatsink Clean coolers Check pressure and temperature readings 4000 hours 4000 hours Check the vacuum control solenoid valve and...
Page 142: Oil Specification
Maintenance pollutants, operation at high humidity combined with low duty cycles or operation at higher temperatures may require a shorter service exchange interval. Contact us if in doubt. Note: The pumps with optional high water handling capability (humid version) are recommended to use with our vacuum synthetic fluid only.
Page 143: Drive Motor
Maintenance Vacuum foodgrade oil The vacuum foodgrade oil is a special oil, delivered as an option. The vacuum fluid FG is a unique high‑quality synthetic lubricant, specially created for oil‑sealed screw pumps for the food industry. This lubricant keeps the pump in excellent condition. The vacuum food grade fluid can be used for the pumps that operates at the ambient temperatures between 0 °C (32 °F) and 40 °C (104 °F).
Page 144: Oil And Oil Filter Change
Maintenance Figure 35 Air filter 1. Air filter 2. Plug 11.5. Oil and oil filter change WARNING: OIL CONTAMINATION Risk of damage to equipment. Always drain the pump oil at all drain points. Used oil that is not drained from the pump can contaminate the oil system and can decrease the lifetime of the new oil.
Page 145 Maintenance 7. Open the vent plug (VP) of the oil cooler. 8. Connect a hand drill or cordless screwdriver to the oil drain pump. 9. Insert the pump shaft into the drill chuck and tighten. 10. Open the 3-way ball valve and activate the hand drill to drain the vessel and oil cooler.
Page 146 Maintenance 12. Close the oil drain valve (Do1). 13. Open the drain valve (Do2). 14. Activate the hand drill to drain the element and outlet housing. 15. Collect the oil in an oil waste can. 16. Close the drain valve (Do2). 17.
Page 147 Maintenance 1. Oil injection hose 23. Drain the oil from water cooler if a water cooler is installed. 24. Collect the oil in a collector and deliver it to the local collection service. 25. Install the vent plugs after the oil is drained. 1.
Page 148: Coolers
Maintenance 29. Install the filler plug. 30. Operate the pump for a few minutes. 31. Stop the pump. 32. Close the isolation valve. 33. Set the voltage to off. 34. Wait for a few moments for the pump to vent the vessel. 35.
Page 149: Pressure Switch
Maintenance 5. Open the service panels. 6. Remove the bolts of the cover of the oil separator tank. 7. Slide the cover of the oil separator tank to the rear side. 8. Remove the oil separator elements by turning one quarter counter‑clockwise. 9.
Page 150: Service Kits
Maintenance If the pressure switch does not open at the set pressure of 1500 mbar (a), replace the pressure switch. 11.9. Service kits For overhaul and for the preventive maintenance, a wide range of service kits are available. The service kits have the necessary parts to service the components of the pump and offer the benefits of our genuine parts with a low maintenance budget.
Page 151: Fault Finding
Fault finding Fault finding WARNING: HIGH VOLTAGE Risk of injury or damage to equipment. Wait for 10 minutes before you start electrical repairs as dangerous high voltage remains on the capacitors of the start and speed regulation unit for several minutes after you set the voltage to off.
Page 152 Fault finding Error code Fault Remedy LLP-Interface.PROC- Lower pump performance Check remedy on user inter- ESS.0x00000110 because of high motor cur- face rent LLP-Interface.PROC- Outlet pressure sensor Check remedy on user inter- ESS.0x00000113 warning face LLP-Interface.PROC- Outlet side is under vacuum Check remedy on user inter- ESS.0x00000114 face LLP-Interface.PROC-...
Page 153 Fault finding Error code Fault Remedy LLP-Interface.SYS- "Reset failure" button press- Message for system moni- TEM.0x0000000c toring LLP-Interface.SYS- Unknown command source: Contact us TEM.0x0000000d LLP-Interface.SYS- Modbus not ready Contact us TEM.0x0000000e LLP-Interface.SYS- Component does not define Contact us TEM.0x0000000f properly LLP-Interface.SYS- Failed to read from EE- Contact us...
Page 154 Fault finding Error code Fault Remedy LLP-Interface.SYS- No communication with HLP Contact us TEM.0x0000001d LLP-Interface.SYS- Found blocks with duplica- Contact us TEM.0x0000001e ted name hashes, so not all values will be properly re- stored LLP-Interface.SYS- Mode limit reached, so Remove modes before cre- TEM.0x0000001f modes have been ignored ating new ones...
Page 155 Fault finding Error code Fault Remedy LLP-Interface.mainInvert- Modbus error {X32:0} Contact us er.0xa9025a01 LLP-Interface.mainInvert- RampUp speed is not in Contact us er.0xa9025a02 range LLP-Interface.mainInvert- RampDown speed is not in Contact us er.0xa9025a03 range LLP-Interface.mainInvert- RampUp minimum speed is Contact us er.0xa9025a04 greater than maximum LLP-Interface.mainInvert-...
Page 156 Fault finding Error code Fault Remedy LLP-Interface.mainInvert- External Fault (terminal S6) Check control wiring er.0xa9025a12 LLP-Interface.mainInvert- External Fault (terminal S7) Check control wiring er.0xa9025a13 LLP-Interface.mainInvert- External Fault (terminal S8) Check control wiring er.0xa9025a14 LLP-Interface.mainInvert- Internal Fan Fault Contact us er.0xa9025a15 LLP-Interface.mainInvert- Overspeed Contact us...
Page 157 Fault finding Error code Fault Remedy ▪ Check wiring to motor ▪ LLP-Interface.mainInvert- Motor Overheat (PTC) ▪ Check ambient ▪ er.0xa9025a25 temperatures ▪ Check cooling unit ▪ ▪ Check inlet valve ▪ ▪ Check back pressure oil ▪ separator vessel LLP-Interface.mainInvert- PID Feedback Loss Contact us...
Page 158 Fault finding Error code Fault Remedy LLP-Interface.mainInvert- Soft Charge Bypass Relay Contact us er.0xa9025a37 Maintenance Time LLP-Interface.mainInvert- IGBT Maintenance Time Contact us er.0xa9025a38 (50%) LLP-Interface.mainInvert- BrakingTransistor Overload Contact us er.0xa9025a39 Fault LLP-Interface.mainInvert- DriveWorksEZ Fault Contact us er.0xa9025a3a LLP-Interface.mainInvert- DriveWorksEZ Alarm 2 Contact us er.0xa9025a3b LLP-Interface.mainInvert-...
Page 159 Fault finding Error code Fault Remedy ▪ Check wiring to motor ▪ LLP-Interface.mainInvert- Ground Fault ▪ Check for short-circuits ▪ er.0xa9025a48 ▪ Check inlet valve ▪ ▪ Check back pressure oil ▪ separator vessel ▪ Check oil injection ▪ ▪ Check wiring to motor ▪...
Page 160 Fault finding Error code Fault Remedy LLP-Interface.mainInvert- Dynamic Braking Transistor Contact us er.0xa9025a51 LLP-Interface.mainInvert- Braking Resistor Overheat Contact us er.0xa9025a52 LLP-Interface.mainInvert- External Fault (terminal S3) Contact us er.0xa9025a53 LLP-Interface.mainInvert- External Fault (terminal S4) Contact us er.0xa9025a54 LLP-Interface.mainInvert- External Fault (terminal S5) Contact us er.0xa9025a55 LLP-Interface.mainInvert- External Fault (terminal S6) Contact us...
Page 161 Fault finding Error code Fault Remedy ▪ Check inlet valve ▪ ▪ Check back pressure oil ▪ separator vessel LLP-Interface.mainInvert- MEMOBUS/Modbus Com- Contact us er.0xa9025a63 munication Fault LLP-Interface.mainInvert- Option Communication Error Contact us er.0xa9025a64 LLP-Interface.mainInvert- Control Fault Contact us er.0xa9025a65 LLP-Interface.mainInvert- Zero Servo Fault Contact us...
Page 162 Fault finding Error code Fault Remedy LLP-Interface.mainInvert- External Fault (terminal S1) Contact us er.0xa9025a77 LLP-Interface.mainInvert- External Fault (terminal S2) Contact us er.0xa9025a78 LLP-Interface.mainInvert- Mechanical Weakening De- Contact us er.0xa9025a79 tection 1 LLP-Interface.mainInvert- Mechanical Weakening De- Contact us er.0xa9025a7a tection 2 LLP-Interface.mainInvert- Current Offset Fault Contact us...
Page 163 Fault finding Error code Fault Remedy LLP-Interface.mainInvert- EEPROM Serial Communi- Contact us er.0xa9025a8c cations Error LLP-Interface.mainInvert- RAM Fault Contact us er.0xa9025a8d LLP-Interface.mainInvert- FLASH Memory Fault Contact us er.0xa9025a8e LLP-Interface.mainInvert- Watchdog Circuit Exception Contact us er.0xa9025a8f ▪ Check supply voltage ▪ LLP-Interface.mainInvert- Control Circuit Fault ▪...
Page 164 Fault finding Error code Fault Remedy LLP-Interface.mainInvert- ASIC Code Error Contact us er.0xa9025aa0 LLP-Interface.mainInvert- ASIC Start-up Error Contact us er.0xa9025aa1 LLP-Interface.mainInvert- Watchdog Circuit Exception Contact us er.0xa9025aa2 Circuit Fault LLP-Interface.mainInvert- ASIC Power, Clock Error Contact us er.0xa9025aa3 LLP-Interface.mainInvert- External A/D Conversion Contact us er.0xa9025aa4 Failure...
Page 165 Fault finding Error code Fault Remedy LLP-Interface.mainInvert- Option Operation Mode Contact us er.0xa9025ab3 Fault (SLMOD) LLP-Interface.mainInvert- CRC Error (Drive receive) Contact us er.0xa9025ab4 LLP-Interface.mainInvert- Frame Error (Drive receive) Contact us er.0xa9025ab5 LLP-Interface.mainInvert- Abort Error (Drive receive) Contact us er.0xa9025ab6 LLP-Interface.mainInvert- CRC Error (Option receive) Contact us er.0xa9025ab7...
Page 166 Fault finding Error code Fault Remedy LLP-Interface.mainInvert- Connection Error Contact us er.0xa9025ac9 LLP-Interface.mainInvert- Duplicate Options Contact us er.0xa9025aca LLP-Interface.mainInvert- A/D Conversion Error Contact us er.0xa9025acb LLP-Interface.mainInvert- Option Response Error Contact us er.0xa9025acc LLP-Interface.mainInvert- RAM Fault Contact us er.0xa9025acd LLP-Interface.mainInvert- Option Operation Mode Contact us er.0xa9025ace Fault (SLMOD)
Page 167 Fault finding Error code Fault Remedy LLP-Interface.mainInvert- Control Response Selection Contact us er.0xa9025adf 1 Error LLP-Interface.mainInvert- Drive timeout waiting for re- Contact us er.0xa9025ae0 sponse LLP-Interface.mainInvert- Control Response Selection Contact us er.0xa9025ae1 2 Error LLP-Interface.mainInvert- Drive timeout waiting for re- Contact us er.0xa9025ae2 sponse...
Page 168 Fault finding Error code Fault Remedy LLP-Interface.mainInvert- Resolver Error Contact us er.0xa9025af5 LLP-Interface.mainInvert- Safety Circuit Fault Check emergency switch, er.0xa9025af6 pressure switch and temper- ature switch LLP-Interface.mainInvert- Drive Cooling Fan Failure Contact us er.0xa9025af7 LLP-Interface.mainInvert- Reached limit of custom pa- Contact us er.0xa9025af8 rameters...
Page 169 Fault finding Error code Fault Remedy LLP-Interface.ifAbovePressure- Active function code {U16:0} Contact us Setpoint.0x10a9b800 is not in range LLP-Interface.ifAbovePressure- Reached limit of available Contact us Setpoint.0x10a9b801 function codes LLP-Interface.remoteMax- Active function code {U16:0} Contact us Speed.0x10a9b800 is not in range LLP-Interface.remoteMax- Reached limit of available Contact us...
Page 170 Fault finding Error code Fault Remedy LLP-Interface.inletPressur- Sample count is out of Contact us eAI.0xc2b53402 range ({U16:0}) LLP-Interface.inletPressur- Minimum source is out of Contact us eAI.0xc2b53403 range ({F:0}) LLP-Interface.inletPressur- Maximum source is out of Contact us eAI.0xc2b53404 range ({F:0}) LLP-Interface.inletPressur- Minimum source minimum is Contact us eAI.0xc2b53405...
Page 171 Fault finding Error code Fault Remedy LLP-Inter- Active function code is not Contact us face.ain_E4.0xfa2eb500 in range LLP-Inter- Reading pin failed, hw code: Contact us face.ain_E2.0xc2b53400 {X32:0} LLP-Inter- Analog Input Pin must be Contact us face.ain_E2.0xc2b53401 valid LLP-Inter- Sample count is out of Contact us face.ain_E2.0xc2b53402 range ({U16:0})
Page 172 Fault finding Error code Fault Remedy LLP-Interface.eD- Active function code is not Contact us IN_E1.0x372d0800 in range LLP-Interface.eD- Active function code is not Contact us IN_E2.0x372d0800 in range 6996023172_A Page 172...
Page 173: Storage
Storage Storage CAUTION: STORAGE SAFETY Risk of injury or damage to equipment. If the pump is going to be stored without operating from time to time, protective steps must be taken. Contact your supplier. Operate the pump regularly (for example, twice a week until warm). 6996023172_A Page 173...
Page 174: Disposal
Disposal Disposal Obey all the local and national safety and environmental regulations when you discard service liquid and all other used materials (for example, dirty rags and machine parts). 6996023172_A Page 174...
Page 175: Service
Service Service 15.1. Return the equipment or components for service Before you send your equipment to us for service or for any other reason, you must complete a Declaration of Contamination Form. The form tells us if any substances found in the equipment are hazardous, which is important for the safety of our employees and all other people involved in the service of your equipment.
Page 176: Guidelines For Inspection
Guidelines for inspection Guidelines for inspection On the Declaration of Conformity/Declaration by the manufacturer, the harmonised and other standards that have been used for the design are shown or referred to. The Declaration of Conformity/Declaration by the manufacturer is part of the documentation that is supplied with the pump.
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