Quincy QSV Series Manuals

Manuals and User Guides for Quincy QSV Series. We have 3 Quincy QSV Series manuals available for free PDF download: Instruction Manual, Manual

Quincy QSV Series Instruction Manual

Quincy QSV Series Instruction Manual (180 pages)

Oil-Sealed Rotary Screw Vacuum Pumps

Brand: Quincy | Category: Water Pump | Size: 10 MB

Table of Contents

Table of Contents
3
Safety and Compliance
9
Definition of Warnings and Cautions
9
Trained Personnel
9
Safety Symbols
10
General Safety Precautions
11
Safety Precautions During Installation
12
Safety Precautions During Maintenance or Repair
13
Safety Precautions During Operation
15
Description
17
Vacuum and Flow Rate
17
Introduction
18
Figure 1 Vacuum and Flow Rate
18
Figure 2 Front View of Air Cooled Version
19
Figure 3 Open Front View of Air Cooled Version
20
Figure 4 Open View Back of Air Cooled Version
21
Figure 5 Front View of Water Cooled Version
22
Figure 6 Open Front View of Water Cooled Version
23
Figure 7 Open View Back of Water Cooled Version
24
Flow Diagram
25
Figure 8 Flow Diagram of Air Cooled Version
25
Air Flow
26
Figure 9 Flow Diagram of Water Cooled Version
26
Oil System
27
Cooling
27
Figure 10 Housing Cover Installed
27
Condensate System
28
Figure 11 Housing Cover Removed
28
Table 1 Operational Status Indication of Electronic Controlled Thermostatic Valve
28
Regulating System
29
Figure 12 Condensate System
29
Electrical System
30
Electric Components
30
Figure 13 Electrical Components (Typical Example)
30
Electrical Diagrams
31
Technical Data
32
Reference Condition and Limitations
32
Table 2 Reference Conditions
32
Table 3 Limitations
32
Vacuum Pump Data
33
Table 4 Common Pump Data
33
Table 5 QSV 2200/QSV 2200 (Option High Water Handling Capacity)
33
Table 6 QSV 2700/QSV 2700 (Option High Water Handling Capacity)
33
Reading on Display
34
Table 7 QSV 3200/QSV 3200 (Option High Water Handling Capacity)
34
Electrical Cable Size
35
Table 8 Reading on Display
35
Table 9 Currents and Fuses (IEC and Ul/Cul Approval)
36
Cooling Water Requirement
41
Table 10 Ph
42
Instructions for Use
47
Air/Oil Separator Vessel
47
Installation
48
Dimension Drawings
48
Figure 14 Dimension Drawings
48
Table 11 Dimensions and Weight
49
Installation Proposal
50
Figure 15 Compressed Air Connection
53
Figure 16 Valve Pressure Connection Point
53
Position the Pump
54
Figure 17 Inlet Control Valve Pressure Setting
54
Acclimatization
55
Electrical Connections
55
Figure 18 Lifting Area
55
Figure 19 Service Diagram
57
Electrical Connections
58
Pictographs
59
Figure 20 Pictographs
59
Options
60
Energy Recovery
60
Energy Recovery Unit (er Unit)
60
Figure 21 Main Components of the er
60
Energy Recovery Systems
61
Figure 22 Flow Diagram of Energy Recovery
63
Energy Recovery Data
64
High Water Handling Capability
65
Figure 23 Recovery Energy Graph
65
Table 12 Recovery Energy Graph
65
Connect and Configure the Controller
66
List of Abbreviations
66
Touch HMI
66
Table 13 Abbreviations
66
Configuring the Controller
67
Accessing User Interface
67
Connecting the Pump to the Local LAN Network
71
Setting the Wifi Bolt
72
Connecting the Genius Box
73
Setting the Preferred Language
74
Setting the Physical Units
74
Setting the Date and Time
74
Creating and Updating the User Profile
74
Changing Display Settings
75
Backup and Restore Parameter Setting
75
Updating the Software
75
Allowing Remote Assistance (Optional)
76
Operation
77
Initial Start-Up
77
Start the Pump
78
During Operation
78
Stop the Pump
80
Taking out of Operation
80
Operating the Controller
81
Controller Data
81
Table 14 General
81
Table 15 External Digital Outputs
81
Table 16 External Digital Inputs
81
Getting Help
82
Checking the Details of the Setting
82
Figure 24 User Friendly Manual
82
Table 17 External Analog Outputs
82
Table 18 External Analog Inputs
82
Verifying Main Operating Conditions
83
Checking the Pump Efficiency (KPI Functions)
83
Finding the Pump Information
84
Starting and Stopping the Machine
84
Changing the Pump Mode
85
Changing the Connection Mode
85
Checking the Trend Mechanism
85
Figure 25 Changing the Pump Mode
85
Figure 26 Change the Connection Mode
85
Figure 27 Checking the Trend Mechanism
86
Figure 28 Modification of Pump Sensors on the Home Screen
87
Figure 29 Slots
87
Adjusting the Pump Settings
88
Changing the Pressure Setpoint
89
Setting the Pump Modes
89
Starting the Pump Automatically after a Supply Voltage Interruption
90
Setting a Custom Digital Output Function
90
Table 19 Function Codes
91
Setting a Custom Digital Input Function
92
Enabling Remote Speed Control
92
Table 20 Function Codes for Digital Inputs
92
Enabling Remote Pressure Setpoint Control
93
Forcing the Machine to Run at Maximum Speed
93
Table 21: Function Codes for Analog Input AI_E4
93
Table 22: Function Codes for Analog Input AI_E2
93
Table 23: Function Codes for Analog Input AI_E1
93
Setting the Schedules
94
Responding to an Alert
94
Figure 30 Responding to an Alert
95
Table 24 Error Codes
96
Checking the Service Interval (Pump Maintenance)
106
Performing a Leak Detection Cycle
106
Fieldbus Protocol
108
Setup Fieldbus Communication
108
Modbus TCP, Ethernetip, Profinet (Without Gateway)
108
Figure 31 Fieldbus Gateway
108
Canopen, Profibus, Modbus RTU (with Gateway)
110
Figure 32 Configuration of Fieldbus
118
Table 25 Canopen
119
Table 26 PROFIBUS
120
Table 27 Modbus RTU
120
Setup Reading and Writing of Data from Fieldbus
122
Configuration of Fieldbus
122
Figure 33 Configuration of Fieldbus
122
Reading
123
Writing
129
Figure 34 Fieldbus Setting
129
Direct Communication with Modbus TCP - Customer Side PLC Expert
132
Fieldbus Gateway
132
Anybus X-Gateway Modbus-TCP to Modbus-RTU with the Controller
132
Table 28 Leds: X-Gateway and Modbus-TCP Network
133
Anybus X-Gateway Modbus-TCP to Profibus with the Controller
134
Table 29 Leds: Modbus-RTU Network
134
Table 30 Leds: X-Gateway and Modbus-TCP Network
135
Anybus X-Gateway Modbus-TCP to Canopen with the Controller
136
Table 31 Leds: Profibus Network
136
Table 32 Leds: X-Gateway and Modbus-TCP Network
137
Table 33 Leds: Canopen Network
138
Maintenance
139
Preventive Maintenance Schedule
139
Table 34 Preventive Maintenance Schedule
140
Oil Specification
142
Table 35 Vacuum Synthetic Fluid
142
Drive Motor
143
Air Filter
143
Oil and Oil Filter Change
144
Figure 35 Air Filter
144
Coolers
148
Oil Separator Change
148
Pressure Switch
149
Service Kits
150
Spare Part List
150
Table 36 Spare Part List
150
Fault Finding
151
Table 37 Error Codes
151
Storage
173
Disposal
174
Service
175
Return the Equipment or Components for Service
175
Guidelines for Inspection
176
Legal Declarations
177

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Quincy QSV Series Manual

Quincy QSV Series Manual (118 pages)

Oil-Sealed Rotary Screw Vacuum C

Brand: Quincy | Category: Water Pump | Size: 7 MB

Table of Contents

Table of Contents
3
Safety and Compliance
7
Definition of Warnings and Cautions
7
General Safety Precautions
7
Safety Precautions During Installation
8
Safety Precautions During Maintenance or Repair
10
Figure 1 EMC Filter Switch Location
10
Safety Precautions During Operation
11
General Description
13
Vacuum and Flow Rate
13
Introduction
14
Figure 2 Vacuum and Flow Rate
14
Figure 3 General View
15
Figure 4 General View (Open)
15
Figure 5 Rear View (Open)
16
Flow Diagram
17
Figure 6 Flow Diagram of Air Cooled Version
17
Condensate System
18
Regulating System
18
Figure 7 Condensate System
18
Electrical System
19
Figure 8 Electrical Cabinet (Typical Example)
19
Technical Data
20
Reference Condition and Limitations
20
Vacuum Pump Data
20
Electrical Cable Size
22
Instructions for Use
31
Air/Oil Separator Vessel
31
Installation
32
Dimension Drawing
32
Figure 9 Dimension Drawings
32
Installation Proposal
33
Figure 10 Installation Proposal
34
Piping
35
Ventilation
35
Position the Pump
36
Figure 11 Lifting Slots
36
Acclimatization
37
Electrical Connections
37
Pictographs
39
Figure 12 Pictographs
39
Options
40
Figure 13 Main Components of the Energy Recovery Unit (Typical Installation)
40
Energy Recovery Systems
41
Energy Recovery Systems Operation
41
Figure 14 Flow Diagram (with Energy Recovery Systems)
43
Maintenance for the Energy Recovery System
44
Energy Recovery Data
45
Cooling Water Requirement
46
Connect and Configure the Controller
52
List of Abbreviations
52
Viewing Front Panel Controls
52
Touch HMI
53
Configuring the Controller
53
Accessing User Interface
53
Figure 15 Front Panel
53
Connecting the Pump to the Local LAN Network
57
Setting the Wifi Bolt
58
Setting the Preferred Language
59
Setting the Physical Units
60
Setting the Date and Time
60
Creating and Updating the User Profile
60
Changing Display Settings
60
Backup and Restore Parameter Setting
60
Updating the Software
61
Allowing Remote Assistance (Optional)
61
Operation
62
Initial Start-Up
62
Figure 16 Initial Start-Up
62
Start the Pump
63
During Operation
63
Figure 17 During Operation
64
Stop the Pump
65
Taking out of Operation
65
Operating the Controller
66
Getting Help
66
Checking the Details of the Setting
66
Figure 18 User Friendly Manual
66
Verifying Main Operating Conditions
67
Checking the Pump Efficiency (KPI Functions)
67
Finding the Pump Information
68
Starting and Stopping the Machine
68
Changing the Pump Mode
68
Changing the Connection Mode
69
Checking the Trend Mechanism
69
Figure 19 Changing the Pump Mode
69
Figure 20 Change the Connection Mode
69
Figure 21 Checking the Trend Mechanism
70
Figure 22 Modification of Pump Sensors on the Home Screen
71
Figure 23 Slots
71
Adjusting the Pump Settings
72
Changing the Pressure Setpoint
73
Setting the Pump Modes
73
Starting the Pump Automatically after a Supply Voltage Interruption
74
Setting a Custom Digital Output Function
74
Enabling Remote Speed Control
76
Enabling Remote Pressure Setpoint Control
76
Forcing the Machine to Run at Maximum Speed
76
Setting the Schedules
77
Responding to an Alert
77
Checking the Service Interval (Pump Maintenance)
78
Performing a Leak Detection Cycle
78
Figure 24 Responding to an Alert
78
Fieldbus Protocol
80
Setup Reading and Writing of Data from Fieldbus
80
Configuration of Fieldbus
80
Reading
80
Figure 25 Configuration of Fieldbus
80
Writing
85
Figure 26 Fieldbus Setting
85
Fieldbus Gateway
86
Anybus X-Gateway Modbus-TCP to Modbus-RTU with the Controller
86
Anybus X-Gateway Modbus-TCP to Profibus with the Controller
88
Anybus X-Gateway Modbus-TCP to Canopen with the Controller
90
Maintenance
94
Preventive Maintenance Schedule
94
Oil Specification
97
Drive Motor
97
Air Filter
98
Oil and Oil Filter Change
98
Figure 27 Air Filter
98
Coolers
102
Figure 28 Coolers
102
Oil Separator Change
103
Pressure Switch
104
Service Kits
104
Figure 29 Oil Separator Change
104
Fault Finding
105
Pump Faults and Remedies
105
Storage
114
Disposal
115
Guidelines for Inspection
116
Service
117
Return the Equipment or Components for Service
117

Quincy QSV Series Instruction Manual

Quincy QSV Series Instruction Manual (96 pages)

Oil-Sealed Rotary Screw Vacuum Pumps

Brand: Quincy | Category: Water Pump | Size: 4 MB

Table of Contents

Table of Contents
3
1 Safety and Compliance

6
2 General Description

12
- Vacuum and Flow Rate
  12
- Introduction
  13
- Figure 1 Vacuum and Flow Rate
  13
- Figure 2 General View
  14
- Figure 3 Front View
  14
- Figure 4 Rear View - Water Cooled
  15
- Figure 5 Rear View - Air Cooled
  15
- Flow Diagram
  16
- Figure 6 Flow Diagram of Air Cooled Version
  16
- Condensate System
  17
- Regulating System
  17
- Figure 7 Condensate System
  17
- Electrical System
  18
- Figure 8 Electrical Cabinet (Typical Example)
  18
3 Quincy Controller

19
- Introducing the Controller
  19
- Configuring the Controller
  22
4 Technical Data

27
- Reference Condition and Limitations
  27
  - Vacuum Pump Data
    27
- Reading on Display
  30
- Electrical Cable Size
  30
5 Instructions for Use

39
- Air/Oil Separator Vessel
  39
6 Installation

40
- Dimension Drawing
  40
- Figure 9 Dimension Drawing
  40
- Installation Proposal
  41
- Piping
  
  42
  - Figure 10 Installation Proposal
    42
  - Ventilation
    43
  - Position the Pump
    44
  - Figure 11 Lifting Slots
    44
  - Acclimatization
    45
  - Electrical Connections
    45
  - Figure 12 Service Diagram
    47
  - Pictographs
    48
  - Figure 13 Pictographs
    48
7 Operation

49
- Initial Start-Up
  49
- Figure 14 Initial Start-Up
  49
- Start the Pump
  50
- During Operation
  51
- Stop the Pump
  52
- Taking out of Operation
  52
8 Maintenance

53
- Preventive Maintenance Schedule
  53
- Oil Specification
  56
- Drive Motor
  56
- Air Filter
  57
- Figure 15: Air Filter
  58
- Oil and Oil Filter Change
  59
- Coolers
  61
- Oil Separator Change
  62
- Figure 16 Coolers
  62
- Pressure Switch
  63
- Service Kits
  63
- Figure 17 Oil Separator Change
  63
9 Fault Finding

64
10 Storage

85
11 Disposal

86
12 Service

87
- Return the Equipment or Components for Service
  87
13 Guidelines for Inspection

88

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