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Summary of Contents for ASV RT-30
- Page 1 Operation and Maintenance Manual Version: EN Edition: 2017-01 Part Number: 0404-642 Valid From Serial No: 00383 (RT-30 US) 07285 (RT-30 AUS) 00800 (R070T US) Original Instructions R T-30/R0 70T...
- Page 2 Please fill in before commissioning the machine: Model: _________________________ Vehicle Serial Number: _________________________ Year of Manufacture: _________________________ Commissioned on: _________________________ Dealer:...
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Page 3: Table Of Contents
CONTENTS The operator must read and understand all the instructions in this manual before operating the RT-30 / R070T. Page Introduction ..........2 Safety ............5 Technical Data..........29 Machine Description / Controls..... 35 Operation ............. 45 Transportation ..........55 Maintenance .......... -
Page 4: Introduction
Please state the model of the machine and PIN when making inquiries in regards to parts, service, or warranty. 1.2 Introduction Thank you for purchasing an RT-30 / R070T Compact Track Loader. We are confident that the machine you have chosen will provide excellent performance and efficient operation. - Page 5 1 INTRODUCTION 1.4 Intended Use The RT-30 / R070T with bucket attachment is intended to be used solely for work consistent with its design. Such work involves loosening, collecting, transporting, and distributing soil, rock, or similar materials as well as loading these materials onto trucks, conveyors, or other methods of transport.
- Page 6 Vehicle Standard Limited New Product Warranty (“Warranty”). A copy of the Warranty certificate is available from your Authorized RT-30 / R070T Distributor. 1.9 Environmental Compliance Information The US RT-30 / R070T is equipped with an engine that meets all applicable EPA regulations. RT-30 US-AUS / R070T US O&M...
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Page 7: Safety
2.14 Jobsite Safety ........21 2.15 Parking the Machine ......22 2.16 Towing / Retrieving....... 22 2.17 Transporting ......... 23 2.18 Maintenance ........24 2.19 Battery ..........26 2.20 Hydraulic Hoses / Lines......27 RT-30 US-AUS / R070T US O&M 0404-642 2017-01... - Page 8 This Page Intentionally Left Blank RT-30 US-AUS / R070T US O&M 0404-642 2017-01...
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Page 9: Safety Alert System
CAUTION, used with the safety alert symbol, indicates a hazardous situ- ation which, if not avoided, could result in minor or moderate injury. RT-30 US-AUS / R070T US O&M 0404-642 2017-01... -
Page 10: Graphical Symbols
Hazard: Corrosive Avoidance: Read and understand the operator’s manual. Hazard: Entanglement Avoidance: Stop machine and remove key before servicing. Hazard: Burn/Scald Avoidance: Allow to cool before opening. RT-30 US-AUS / R070T US O&M 0404-642 2017-01... - Page 11 Hazard: Fall Avoidance: Use the provided access system when entering or exiting the machine. Hazard: Fall Avoidance: No Riders. Hazard: Burn Avoidance: Do not touch hot surfaces. Hazard: Crush Avoidance: Fasten seat belt. RT-30 US-AUS / R070T US O&M 0404-642 2017-01...
- Page 12 Hazard: Fall Avoidance: Do not use the bucket or attachment as a work platform. Hazard: Crush Avoidance: Stay clear of moving machine. Hazard: Crush Avoidance: Keep clear of lift arms and attachments. RT-30 US-AUS / R070T US O&M 0404-642 2017-01...
- Page 13 Avoidance: Read and understand the operator’s manual. Hazard: Fire Avoidance: Read and understand the operator’s manual. Hazard: Explosion / Burn Avoidance: No smoking. Keep all open flames and sparks away. Stop engine before adding fuel. RT-30 US-AUS / R070T US O&M 0404-642 2017-01...
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Page 14: Ansi Safety Signs
Clean undercarriages notice Crush hazard (run over) Crush hazard (lift arm brace) Crush hazard (lift arms) 10. Tie down locations (on chassis, beneath lift arm) 11. Fire hazard (read operator’s manual) (inside cab enclosure) RT-30 US-AUS / R070T US O&M 0404-642 2017-01... - Page 15 17. Not For Consumers (on both sides of the cab and also inside the cab) 18. Crush hazard (run over) 19. Clean undercarriages notice 20. Tie down locations 21. Burn hazard (engine compartment) 22. Explosion / burn hazard (read operator’s manual) RT-30 US-AUS / R070T US O&M 0404-642 2017-01...
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Page 16: General Notes
• It is the responsibility of the operator to communicate intentions for work (machine movement) to anyone standing or working nearby, prior to operation. RT-30 US-AUS / R070T US O&M 0404-642 2017-01... -
Page 17: Personal Protection Equipment
If conditions are such that the machine operator’s view of the driving and working zone is restricted, he must be guided or the driving and working zone must be secured by means of a solid barricade. RT-30 US-AUS / R070T US O&M 0404-642 2017-01... -
Page 18: Operation
If done, the machine will stop abruptly. To stop all machine movement in case of emergency: • Turn the ignition key to the off position (item 8, section 4.1). RT-30 US-AUS / R070T US O&M 0404-642 2017-01... -
Page 19: Stability
Decrease work speeds, limit load size and make any other necessary adjustments to maximize your safety and that of others in the work area. 2.9 Transporting Persons • The machine must not be used to transport persons. RT-30 US-AUS / R070T US O&M 0404-642 2017-01... -
Page 20: Fire Prevention
• Never use fuel for cleaning purposes. • Always use the correct fuel grade for the operating season. RT-30 US-AUS / R070T US O&M 0404-642 2017-01... -
Page 21: Crush / Burn Avoidance
Exhaust components are hot when at or near operating temperature. Allow the machine to cool thoroughly prior to touching or performing service work on exhaust components to avoid the possibility of burns. RT-30 US-AUS / R070T US O&M 0404-642 2017-01... -
Page 22: Placing Into Operation
• Move the machine carefully to open ground and then check the functionality of the lift arm and drive controls as well as the lighting equipment. RT-30 US-AUS / R070T US O&M 0404-642 2017-01... -
Page 23: Jobsite Safety
Stay seated with the seat belt fastened while working. • Report any operating faults immediately. Make sure any necessary repairs are performed prior to resuming operation. • Never leave the machine unattended with the engine running. RT-30 US-AUS / R070T US O&M 0404-642 2017-01... -
Page 24: Parking The Machine
• Pull the rope taut slowly and carefully. A sudden jerk can cause a sagging rope or cable to tear or snap. RT-30 US-AUS / R070T US O&M 0404-642 2017-01... -
Page 25: Transporting
When lifting attachments or components, use caution. Attach straps or chains securely and in such a way that they evenly distribute the weight of the item to be lifted, ensuring a balanced load. Stay clear of expected travel path. RT-30 US-AUS / R070T US O&M 0404-642 2017-01... -
Page 26: Maintenance
• If safety equipment needs to be dismantled to fit equipment or perform maintenance or repairs, it must be reattached and tested immediately after the maintenance and repair jobs are completed. RT-30 US-AUS / R070T US O&M 0404-642 2017-01... - Page 27 Make sure the drive and lift arm controls are in neutral positions (controls are spring centered, resting position is neutral). Relieve auxiliary hydraulic residual pressure (step 2 section 4.5 of this manual). RT-30 US-AUS / R070T US O&M 0404-642 2017-01...
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Page 28: Battery
DO NOT smoke or allow open flame or sparks near the battery. Explosion could result. • When disconnecting the battery, disconnect the negative terminal first. • When connecting the battery, connect the negative terminal last. RT-30 US-AUS / R070T US O&M 0404-642 2017-01... -
Page 29: Hydraulic Hoses/Lines
• When replacing hoses and hose lines, use only original equipment replacement parts. Install hoses and hose lines properly. Do not confuse connections. RT-30 US-AUS / R070T US O&M 0404-642 2017-01... - Page 30 This Page Intentionally Left Blank RT-30 US-AUS / R070T US O&M 0404-642 2017-01...
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Page 31: Technical Data
3.6 Transmission .......... 33 3.7 Auxiliary Hydraulics ........ 33 3.8 Ground Pressure ........33 3.9 Operating Specifications......33 3.10 Dimensions and Weights ...... 33 3.11 Service / Refill Capacities..... 34 3.12 Fluid Specifications ......34 RT-30 US-AUS / R070T US O&M 0404-642 2017-01... - Page 32 This Page Intentionally Left Blank RT-30 US-AUS / R070T US O&M 0404-642 2017-01...
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Page 33: General Structure
Operator Enclosure (R.O.P.S./F.O.P.S. approved) Hydraulic Oil (fill location) Diesel Fuel (fill location) Hood (engine cover) Engine Drive Motor and Sprocket Undercarriage 10. Quick Attach 11. Product PIN Plate (beside operator seat, inside enclosure) RT-30 US-AUS / R070T US O&M 0404-642 2017-01... -
Page 34: Views
3.5 Undercarriage Type Suspended, rubber track w/ screw tension Travel Speed (max) 6.5 mph (10.5 kph) fixed disp. / radial piston motor Power Transmission Track length, on ground 55 in. (139.7 cm) RT-30 US-AUS / R070T US O&M 0404-642 2017-01... -
Page 35: Transmission
Operating capacity (35% tip load) 665 lb (302 kg) Note: The Maximum Gross Vehicle Weight of the RT-30 / R070T is not to exceed 4500 lb (2041 kg). This excludes an operator, but does include accessories, attachments and material being carried. -
Page 36: Service / Refill Capacities
Antifreeze/Water (w/SCA additive) Hydraulic Oil Hydraulic Oil Mobil DTE 10 Excel Series 46 MP Grease Lubricating Points Multi-purpose lithium grease Alternative Temperature Recommendations Recommended Viscosity Grades 5W-20 10W-30 15W-40 20W-50 50°C 122°F Ambient temperature RT-30 US-AUS / R070T US O&M 0404-642 2017-01... -
Page 37: Machine Description / Controls
4.1 Display Elements........37 4.2 Symbols ..........38 4.3 Controls..........40 4.4 Throttle........... 40 4.5 Auxiliary Hydraulics ........ 41 4.6 Electric Attachment Control ....42 4.7 Emergency Exits........42 4.8 Attachment Compatibility......43 RT-30 US-AUS / R070T US O&M 0404-642 2017-01... - Page 38 This Page Intentionally Left Blank RT-30 US-AUS / R070T US O&M 0404-642 2017-01...
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Page 39: Display Elements
Diagnose the problem and make any necessary repairs before resum- ing operation. The glow plug operation light (11) will illuminate only when the key switch is turned to engine pre-heat, showing normal operation. RT-30 US-AUS / R070T US O&M 0404-642 2017-01... -
Page 40: Symbols
4 MACHINE DESCRIPTION / CONTROLS 4.2 Symbols Symbol Description Engine Pre-heat Battery Engine Speed: Fast Engine Speed: Slow Windshield Wiper Beacon Light Oil Pressure Engine Coolant Temperature Hydraulic Oil Temperature RT-30 US-AUS / R070T US O&M 0404-642 2017-01... - Page 41 4 MACHINE DESCRIPTION / CONTROLS Symbol Description Work Lights RT-30 US-AUS / R070T US O&M 0404-642 2017-01...
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Page 42: Controls
4 MACHINE DESCRIPTION / CONTROLS 4.3 Controls The RT-30 / R070T has two hydraulic pilot joystick con- trols. The joysticks are used to control machine speed and direction as well as lift arm and bucket functions. 4.3.1 Lift Arm Control... -
Page 43: Auxiliary Hydraulics
4 MACHINE DESCRIPTION / CONTROLS 4.5-1 4.5-2 4.5 Auxiliary Hydraulics The RT-30 / R070T models come equipped with an auxiliary hydraulic system designed to power compatible hydraulic attachments. To operate, connect the attachment to the quick couplers (fig. 4.5-1). To connect couplers: 1. -
Page 44: Electric Attachment Control
4.6-1 4.6 Electric Attachment Control Attachments for the RT-30 / R070T are controlled by pressing various buttons on the joysticks or switches in the cab. Most attachments are controlled hydraulical- ly, but some require both hydraulic and electrical inputs. The upper 4 buttons on the left joystick (4.6-1) can send up to 20 amps (combined) of electrical current to... -
Page 45: Attachment Compatibility
A compatible attachment must: • Be designed for use with the RT-30 / R070T CTL quick attach system. It must mate and attach securely to the machine using the supplied quick attach and locking pins (see sections 5.9-5.10). - Page 46 This Page Intentionally Left Blank RT-30 US-AUS / R070T US O&M 0404-642 2017-01...
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Page 47: Operation
5.7 Leveling ..........50 5.8 Loading ..........51 5.9 Fastening Attachments ......51 5.10 Unfastening Attachments...... 52 5.11 Operation on Inclines......53 5.12 Shut-Down Procedure ......53 5.13 Lift Arm Brace ........54 RT-30 US-AUS / R070T US O&M 0404-642 2017-01... - Page 48 This Page Intentionally Left Blank RT-30 US-AUS / R070T US O&M 0404-642 2017-01...
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Page 49: General Information
Note: If the bucket moves during either of these tests, the safety circuit is not functioning properly. It must be repaired prior to operation. RT-30 US-AUS / R070T US O&M 0404-642 2017-01... -
Page 50: Starting Procedure
Note: The parking brake is automatically engaged when the machine is turned off. Entering or exiting the vehicle under raised lift arms could result in injury or death. Never allow anyone beneath raised, unsecured lift arms (fig. 5.3-2). RT-30 US-AUS / R070T US O&M 0404-642 2017-01... -
Page 51: Surface Preservation
Maneuver the machine clear of the pile and then lower the lift arms, keeping the bucket curled upward, to approximately 10-12 inches (25-30 cm) above the ground for transporting. RT-30 US-AUS / R070T US O&M 0404-642 2017-01... -
Page 52: Grading
Lower the lift arms until the cutting edge rests on the ground. Engage the float function and back the machine over the material varying bucket angle slightly as necessary to maintain grade. RT-30 US-AUS / R070T US O&M 0404-642 2017-01... -
Page 53: Loading
Once the attachment is properly mated, move the two locking levers inward and downward to lock the attachment in place. Note: When fastening an attachment, always visually verify that the attachment is locked in place prior to operation. (fig. 5.10-2 & 5.10-3) RT-30 US-AUS / R070T US O&M 0404-642 2017-01... -
Page 54: Unfastening Attachments
Once the attachment is in contact with the ground, move the lift arm control joystick gently to the right until the quick-attach is clear of the attachment. Back the machine away from the attachment. 5.10-3 RT-30 US-AUS / R070T US O&M 0404-642 2017-01... -
Page 55: Operation On Inclines
Remove the seat belt and raise the lap bar. Open the door (if equipped) and exit the machine using 3 points of contact as described in the starting procedure in this section. RT-30 US-AUS / R070T US O&M 0404-642 2017-01... -
Page 56: Lift Arm Brace
Position the lift arm brace over the fender brackets as found and install the retaining pins to secure it there. Do not go beneath unsecured lift arms. Always install the lift arm brace prior to going beneath the lift arms while raised. RT-30 US-AUS / R070T US O&M 0404-642 2017-01... -
Page 57: Transportation
6 TRANSPORTATION Page 6.1 Transporting ........... 57 6.2 Towing / Retrieving......... 58 6.3 Loading / Unloading Procedure ..... 59 RT-30 US-AUS / R070T US O&M 0404-642 2017-01... - Page 58 This Page Intentionally Left Blank RT-30 US-AUS / R070T US O&M 0404-642 2017-01...
- Page 59 (Items A, see photo). Tighten as needed to eliminate possible load shift during transport. Note: Close and latch doors and windows, secure any loose items prior to trans- porting. RT-30 US-AUS / R070T US O&M 0404-642 2017-01...
- Page 60 6 TRANSPORTATION 6.2 Towing/Retrieving In the event that the RT-30 / R070T needs to be towed or retrieved, it will not roll freely. You must perform the following procedure in order to pull it to safety. Locate the drive sprockets (as shown 6.2-1...
- Page 61 Remove all cables or chains. Start the engine as described in the operating instructions. Carefully drive down the ramp from the transport vehicle using a guide if necessary to direct movement. RT-30 US-AUS / R070T US O&M 0404-642 2017-01...
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Page 63: Maintenance
7.17 Air Cleaner Service ......75 7.18 Radiator Oil Cooler Cleaning....76 7.19 Engine Coolant Change ......76 7.20 Chassis Cleaning........77 7.21 Electrical System........78 7.22 Storage ..........79 7.23 Lifting Procedure........81 RT-30 US-AUS / R070T US O&M 0404-642 2017-01... - Page 64 This Page Intentionally Left Blank RT-30 US-AUS / R070T US O&M 0404-642 2017-01...
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Page 65: General
After wet cleaning lubricate the machine as specified in section 7.4 prior to operation. • Inspect the machine after cleaning for the presence and condition of safety signs. If any are missing or damaged, contact your dealer immediately to obtain a replacement. RT-30 US-AUS / R070T US O&M 0404-642 2017-01... -
Page 66: Maintenance Intervals
Replace engine oil & filter Replace hydraulic filter(s) Every 500 operating hours Page Replace fuel filter element Every 1000 operating hours Page Replace hydraulic oil Replace engine coolant (use SCA additive, see engine manual) RT-30 US-AUS / R070T US O&M 0404-642 2017-01... -
Page 67: Lubrication Points
F - QUICK ATTACH LEVER PIVOT G - QUICK ATTACH CYLINDER PIVOT H - QUICK ATTACH CYLINDER PIVOT I - LIFT CYLINDER PIVOT J - LIFT CYLINDER PIVOT K - LIFT ARM HINGE POINT RT-30 US-AUS / R070T US O&M 0404-642 2017-01... -
Page 68: Engine Oil Check
If the level is low, add the proper grade and viscosity engine oil and re-check as necessary until the proper level has been achieved. Then re-install the dipstick and filler cap and close and latch the hood to complete the procedure. RT-30 US-AUS / R070T US O&M 0404-642 2017-01... -
Page 69: Engine Oil Change
10. Reinstall the belly pan as found upon removal, and dispose of the used oil and filter according to mandates. Oil and machine components can be HOT! Allow the machine to cool thoroughly prior to performing maintenance or service to avoid the possi- bility of burns. RT-30 US-AUS / R070T US O&M 0404-642 2017-01... -
Page 70: Hydraulic Oil Change
Once full, start the engine according to the proper starting procedure and operate all hydraulic circuits to work any trapped air out of the system. Then, check the oil level. If low, add oil as necessary until full. RT-30 US-AUS / R070T US O&M 0404-642 2017-01... -
Page 71: Hydraulic Filter Change
The engine uses a belt to drive accessories like the alternator, water pump, and cooling fan. Belts typically stretch and wear during their service life. As a result, the fan / accessory belt on the RT-30 / R070T should be visually inspected daily for tension, condition, and presence prior to operating your machine. -
Page 72: Water Separator
Clean the outside of the filter (1) thoroughly (fig. 7.11-1). Remove bolt (2) on the top of the filter assembly, then remove filter. (fig. 7.11-1) Reverse step 3 to install the new fuel filter into the machine. RT-30 US-AUS / R070T US O&M 0404-642 2017-01... -
Page 73: General Undercarriage
(fig. 7.13-2). The track should not deflect more than 3/4 in. (1.9 cm) between the top of the track and the straight edge. If the track does deflect more than 3/4 in. (1.9 cm), tighten the track until within specification. RT-30 US-AUS / R070T US O&M 0404-642 2017-01... -
Page 74: Track Tension Adjustment
Once proper tension is achieved, retighten the jam nut (A) on the tensioner. Note: If the track tensioner is stiff, it may be helpful to apply a penetrating lubri- cant onto the threads prior to adjusting tension. RT-30 US-AUS / R070T US O&M 0404-642 2017-01... -
Page 75: Drive Sprocket Rollers
Visually inspect rollers every 50 hours and replace any that show signs of crack- ing or wear-through. Drive sprocket removal and roller / pin replacement should be performed by your local RT-30 / R070T dealer. RT-30 US-AUS / R070T US O&M 0404-642 2017-01... -
Page 76: Air Cleaner Inspection
Note: If the air cleaner does not require service, continue regular inspections and replace elements as needed following the procedure in section 7.17. RT-30 US-AUS / R070T US O&M 0404-642 2017-01... -
Page 77: Air Cleaner Service
Reverse steps 1, 2, 4 and 5 to install new filter elements prior to resuming operation. NOTICE Do not clean the filter elements. Instead, replace the filter elements when soiled or damaged to comply with engine warranty requirements and to pro- long engine life. RT-30 US-AUS / R070T US O&M 0404-642 2017-01... -
Page 78: Radiator Oil Cooler Cleaning
Check the coolant level, and top off (repeat steps 4 and 5 until all air has been purged and the level is full when cold). RT-30 US-AUS / R070T US O&M 0404-642 2017-01... -
Page 79: Chassis Cleaning
They can be reap- plied according to the location illustration in section 2.3 of this manual. When using pressurized air or water for cleaning purposes, always wear appropriate personal protection equipment to ensure your safety. RT-30 US-AUS / R070T US O&M 0404-642 2017-01... -
Page 80: Electrical System
# 12177234 MAIN The electrical systems in RT-30 / R070T machines are equipped with fuses that help to protect the electrical components from damage. They are found in the fuse panel enclosure which is located on the left side of the engine compartment. -
Page 81: Storage
7 MAINTENANCE 7.22 Storage It may be necessary to store your RT-30 / R070T Compact Track Loader for an extended period of time. Perform the following tasks to prepare the machine for storage. 7.22.1 Storage Preparation • Thoroughly clean the machine (inside and out) including the engine compart- ment and underbody. - Page 82 7 MAINTENANCE 7.22.2 Removal From Storage Perform the following tasks to remove the RT-30 / R070T Compact Track Loader from storage and return to operating condition. Return to Operating Condition: • Remove protective lubricant from cylinder rods. • Lubricate all chassis, loader and undercarriage points.
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Page 83: Lifting Procedure
7 MAINTENANCE 7.23 Lifting Procedure Lifting your RT-30 / R070T should only be done from beneath the machine with a jack of the proper capacity. To safely lift the machine: Remove any attachments that may be fastened to the machine and raise the lift arms. -
Page 84: California Proposition 65
• Lead and carbon monoxide are chemicals known to the State of California to cause birth defects. • Lead is a chemical known to the State of California to cause reproductive harm. RT-30 US-AUS / R070T US O&M 0404-642 2017-01... - Page 85 This Page Intentionally Left Blank...
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