ASV R Series Manual To Machine Operation And Maintenance
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ASV R Series Manual To Machine Operation And Maintenance

ASV R Series Manual To Machine Operation And Maintenance

Rubber track loader
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Table of Contents

R-Series Rubber Track Loader
Guide to Machine Operation and Maintenance
RC-50/RC-60
Contents:
Warranty . . . . . . . . . . . . . . . . . . . . 2
Introduction . . . . . . . . . . . . . . . . . 3
Machine Specifications . . . . . . . . 4
Operating Capacity . . . . . . . . . . . . 7
Machine Controls . . . . . . . . . . . . . 8
Gauges/Warning Lights . . . . . . . 9
Machine Operation . . . . . . . . . . . 10
Machine Maintenance . . . . . . . . 16
Recommended Fluids . . . . . . . . . . 25
Service Log . . . . . . . . . . . . . . . . . . 26
Warning! Read and understand this manual
before operating any Rubber Track Loader.
Failure to follow instructions could result in
injury or death.

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Summary of Contents for ASV R Series

  • Page 1: Table Of Contents

    R-Series Rubber Track Loader Guide to Machine Operation and Maintenance Contents: Warranty ....2 Introduction ....3 Machine Specifications .

  • Page 2: Warranty

    ASV Rubber Track Loaders manufac- rental or inconvenience costs. ASV reserves warranty period of 24 months or 1,000 tured by ASV, Inc. and is in lieu of all other the right to inspect the part prior to any deci- operating hours, whichever occurs first, warranties, expressed or implied.

  • Page 3: Introduction

    This Operators Manual contains the words Warning, Caution and Note to emphasize important informa- Thank you for purchasing an ASV Rubber This manual explains safe and proper tion. The symbol !WARNING! identifies personal Track Loader. With this machine you will operation of Rubber Track Loaders.

  • Page 4: Machine Specifications

    Machine Specifications General Dimensions RC-50 (RC-60) Engine RC-50 (RC-60) Height to top of ROPS: 77 in. / 1956 mm (77 in. / 1956 mm) Model: Perkins 404C-22 (Perkins 404C-22T) Ground clearance: 12 in. / 305 mm (12 in. / 305 mm) Type: 4-cylinder diesel (4-cylinder turbo diesel) Max.

  • Page 5: Pin Location/Safety Warnings

    PIN Location/Safety Warnings Product Identification Number (PIN) The machine PIN is located on the left side of the firewall, next to the seat (shown above). Always provide the PIN when contacting the dealer about parts, service, warranty or accessories. No warranty claims will be processed if the PIN number is not given.
  • Page 6 Safety Warnings Fire Prevention tant that flammable items be removed Precautionary Tasks often from close proximity to these high • With the engine off and cool, clean Rubber track loaders have components temperature items. If debris is allowed dirt/debris from the radiator/oil cooler, that operate at high temperatures.

  • Page 7: Operating Capacity

    The operating capacity is a percentage attachment installed, curled and raised ers. ASV publishes both figures for ref- of the machine’s tipping load. Tipping until at its furthest point from the erence and comparison.

  • Page 8: Machine Controls

    Machine Controls Loader and Drive Controls right track and the bucket curl and dump Throttle functions. Joystick B controls the left The RC-50 and RC-60 have two The throttle (C) controls engine rpm. track, lift arm, and float functions. The hydraulic pilot joystick controls.

  • Page 9: Gauges/Warning Lights

    Gauges / Warning Lights Dash Panel O - Glow plug operation P - Engine oil pressure warning The dash panel (photos above) is located Q - Hydraulic oil temp. warning for easy visibility. The dash panel R - Battery low voltage warning includes: !CAUTION! If the battery low-voltage light (R)

  • Page 10: Machine Operation

    Machine Operation Pre-Start Checklist Before operating a Rubber Track Loader, inspect the machine. Look for any loose or worn parts. This inspection will help avoid machine damage or per- sonal injury during operation. Check for proper: 1. Track tension; 2. Fluid levels; 3.
  • Page 11 Machine Operation Operating on Slopes Manual Quick-Attach (RC-50/60) To confirm engagement: 1. Raise the lift arms slightly. Fastening Attachments Operators should exercise extreme With both levers on the quick-attach caution while operating on any slope. 2. Tilt the attachment downward. interface in the “up”...
  • Page 12 Machine Operation Hydraulic Quick Attach (RC-60/optional) The RC-60 is available with a Self-level switch hydraulic quick attach mechanism. This feature allows an operator to fasten or unfasten attachments without exiting the machine. To use this feature, make sure the switch is in the unlocked position, then follow the instructions on page 11 that describe the process of fastening the attachment to the quick attach up to the...
  • Page 13 Machine Operation Auxiliary Hydraulics To engage the hydraulic flow intermit- Note: Moving either switch from one tently, activate the toggle-type switch on position to the other has the effect of The RC-50 and RC-60 models come the top of the right joystick, photo D. reversing flow through the auxiliary equipped with an auxiliary hydraulic Intermittent function is ideal for attach-...
  • Page 14 The 4 buttons on the left joystick (photos A, B) send elec- trical current to the receptacle on the lift arms (photo C). ASV Posi-Tool attach- ments that require electrical inputs have a matching receptacle. Note: The electrical receptacle is not...
  • Page 15 Machine Operation Lift Arm Brace 4. Have the second person place the lift 3. Lower the lift arms all the way down. arm brace onto the top side of the 4. Replace the lift arm brace to the When the lift arms must be left in the cylinder ram and install the retaining fender brackets and install the retain- “up”...

  • Page 16: Machine Maintenance

    1. Run engine for a few minutes to warm the engine oil. Engine Oil Specifications: 2. Remove the drain plug from the bot- • ASV Posi-Lube 10W30 Heavy tom of the engine, photo A. Duty Engine Oil...
  • Page 17 (photo F). 2. Locate the hydraulic filter behind the operator’s compartment, under the left rubber plug (photo E, item 1). 3. Clean around the filters and remove. 4. Replace the filter with ASV approved filter.
  • Page 18 Machine Maintenance Fuel Filter Change off the valve (UP position), remove the bowl and dump out the water and The fuel filter (photo A) should be inspect the screen for rust and debris. changed every 500 service hours, or as needed.
  • Page 19 They work in mud, gravel, debris and various other abrasive materials dur- ing operation. ASV recommends a daily inspection of the undercarriage assem- blies and cleaning if necessary. Materials that are particularly sticky...
  • Page 20 Machine Maintenance Checking/Adjusting Track Tension To check track tension: 1. Drive the machine forward 5 feet. A basic rule to track tension is, the 2. Lay a straight edge along the top of tracks should be tightened only to the the track, between the sprocket and point where there is no noticeable sag in the front idler wheel (photo A).
  • Page 21 Machine Maintenance Drive Sprocket Rollers Visually inspect rollers every 50 hours over the steel pin and re-install the pin and replace any that show signs of and roller into the sprocket. Normally, Rubber Track Loaders use rollers on cracking or wear-through. two rollers can be replaced before the each drive tooth of the two drive sprock- sprocket needs to be rotated.
  • Page 22 Machine Maintenance Air Cleaner but should be changed at least once a NOTE: Do not clean the primary air cleaner element by bumping or tapping. This could year. The air cleaner is one of the most damage the seals. Do not use elements with 3.
  • Page 23 Machine Maintenance Grease Fittings are located on the right side of the machine. These fittings should be lubri- The illustration below shows the loca- cated daily. tion of grease fittings for the left side of the machine. An identical set of fittings...
  • Page 24 Machine Maintenance Radiator/oil cooler cleaning Note: Make sure water nozzle is at least 12” (8” for air) from the cooler and The radiator and oil cooler must be that the spray is directed straight clean to ensure proper operation. Engine through the cooler or the cooling fins and hydraulic system overheating, dam- may be damaged (bent over) which will...

  • Page 25: Recommended Fluids

    Posi-Track left the ASV factory. • Long-Life 50/50 Antifreeze/Coolant; Posi-Lube products were developed for, • Undercarriage Wheel Bearing tested and approved by ASV to assure Lubricant. optimum life and performance in all ASV Rubber Track Equipment, when Posi-Lube fluids and lubricants are used as recommended.

  • Page 26: Service Log

    Service Log Hours Service Performed Notes...
  • Page 27 Service Log Hours Service Performed Notes...
  • Page 28 RC-50/RC-60 Rubber Track Loaders Terex Construction Americas 8800 Rostin Road Southaven, MS 38671 (888)-201-6008 (662)-393-1800 www.terex.com ASVRC3OM-03 (3/06) Copyright 2006 ASV Inc.

This manual is also suitable for:

Rc-50Rc-60

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