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Summary of Contents for Brinkmann Charmglow 7440
- Page 1 This Owner's Manual is provided and hosted by Appliance Factory Parts. Brinkmann 810-7440-F Owner's Manual Shop genuine replacement parts for Brinkmann 810-7440-F Find Your Brinkmann Grill Parts - Select From 1001 Models -------- Manual continues below --------...
- Page 2 Stainless Steel Gas Grill Gril à Gaz en Acier Inoxydable OWNER’S MANUAL / NOTICE D’UTILISATION ASSEMBLY AND OPERATING INSTRUCTIONS INSTRUCTIONS D’ASSEMBLAGE ET D’UTILISATION SAVE THIS MANUAL FOR FUTURE REFERENCE CONSERVER CETTE NOTICE POUR RÉFÉRENCE WARNING / AVERTISSEMENT NOTICE TO INSTALLER: HAZARDOUS EXPLOSION MAY RESULT IF THESE WARNINGS AND LEAVE THESE INSTRUCTIONS INSTRUCTIONS ARE IGNORED.
- Page 3 IMPORTANT SAFETY WARNINGS WE WANT YOU TO ASSEMBLE AND USE YOUR GRILL AS SAFELY AS POSSIBLE. THE PURPOSE OF THIS SAFETY ALERT SYMBOL IS TO ATTRACT YOUR ATTENTION TO POSSIBLE HAZARDS AS YOU ASSEMBLE AND USE YOUR GRILL. WHEN YOU SEE THE SAFETY ALERT SYMBOL PAY CLOSE ATTENTION TO THE INFORMATION WHICH FOLLOWS! READ ALL SAFETY WARNINGS AND INSTRUCTIONS CAREFULLY BEFORE ASSEMBLING AND OPERATING YOUR GRILL.
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Page 4: Table Of Contents
TABLE OF CONTENTS General Warnings ..........3 Installation and LP Cylinder Specifications and Safe Use. -
Page 5: General Warnings
GENERAL WARNINGS WARNING • Never use natural gas in a unit designed for liquid propane gas. • Never use charcoal or wood briquets in a gas grill. Flavoring chips must be contained in a metal smoking box to contain ash and prevent fires. •... -
Page 6: Installation And Lp Cylinder Specifications And Safe Use
WARNING • FOR OUTDOOR USE ONLY. DO NOT operate indoors or in an enclosed area such as a garage, shed or breezeway. • Use your grill OUTDOORS in a well ventilated space away from dwellings or other buildings to prevent dangers associated with gas accumulation and toxic vapors. We recommend your grill be situated at least 10 feet (3.1 m) from buildings. - Page 7 CYLINDER SPECIFICATIONS: When purchasing or exchanging a cylinder for your gas grill, it must be constructed and marked in accordance with the specifications for LP gas cylinders of the U.S. Department of Transportation (DOT) or the National Standard of Canada, CAN/CSA-B339 Cylinders, Spheres and Tubes for Transportation of Dangerous Goods;...
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Page 8: Connecting Lp Cylinder And Hose / Regulator To Grill
WARNING FILLING THE LP GAS CYLINDER: • Allow only qualified LP gas dealers to properly fill or repair your LP gas cylinder. • New tanks should be purged prior to filling; inform LP gas dealer if you are using a new tank. •... - Page 9 WARNING • Never use your grill without leak testing all gas connections and hoses. See the section on "Leak Testing" in this manual for proper procedures. WARNING The pressure regulator and hose assembly supplied with your gas grill must be used. •...
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Page 10: Leak Testing
DANGER LEAK TESTING: To prevent fire or explosion hazard: • DO NOT smoke or permit ignition sources in the area while conducting a leak test. • Perform test OUTDOORS only in a well ventilated area. • Never perform a leak test with a match or open flame. •... -
Page 11: Pre-Start Check List
6. Check each place listed (A–K) for growing bubbles which indicates a leak. 7. Turn off gas supply at cylinder valve. 8. Turn on control knobs to release gas pressure in hose. 9. Turn control knobs to "OFF" position. 10. Tighten any leaking connections. 11. -
Page 12: Lighting Instructions
WARNING Read, understand and follow all warnings and instructions contained in this manual. DO NOT skip any of the warnings and instructions contained in the preceding sections of this manual. WARNING LIGHTING INSTRUCTIONS: Follow the instructions exactly. 1. OPEN THE GRILL LID before attempting to light a burner so that fumes do not accumulate inside the grill. - Page 13 LIGHTING THE ROTISSERIE BURNER: 1. Open grill hood before lighting rotisserie burner. 2. Make sure control knob is in the "OFF" position. 3. Push and turn the control knob to the "HIGH" position. Continue to push in control knob while pressing electronic igniter for 3 –...
- Page 14 MATCH LIGHTING THE SIDE BURNER: 1. Open the lid to the side burner before lighting. 2. Make sure control knob is in the "OFF" position. 3. Strike and carefully place a match approximately 1/2" (1 to 2 cm) from the burner. 4.
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Page 15: Operating Grill And Helpful Hints
WARNING OPERATING THE GRILL: Never use charcoal or wood briquets in a gas grill. Flavoring chips must be contained in a metal smoking box to contain ash and prevent fires. Read and follow all warnings and instructions contained in the preceding sections of this manual. BREAKING IN YOUR GRILL: •... - Page 16 ROTISSERIE COOKING: • This grill has pre-drilled mounting holes for a rotisserie. Do not use a rotisserie not specifically manufactured for this grill. • Read and follow all warnings and instructions in the owner’s manual provided with the rotisserie. Save instructions for future reference.
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Page 17: Proper Care And Maintenance
GRILL COOKING TIPS CLEANLINESS • Always wash hands thoroughly with soap and hot water prior to handling food and after handling raw meat, uncooked poultry or seafood. • When using a platter to carry raw meat, uncooked poultry or seafood to the grill, make sure to wash the platter thoroughly with soap and hot water before placing cooked foods back on the platter or use different platters for raw and cooked foods. - Page 18 CLEANING AND MAINTENANCE: • Keep the appliance free and clear of combustible materials, gasoline and other flammable vapors and liquids. • Keep the ventilation openings of the cylinder enclosure free and clear of debris. • Visually check burner flames for proper operation (see pictorial in "Burner Assembly/Maintenance" under Proper Care and Maintenance).
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Page 19: Transporting And Storage
COOKING GRILLS • Clean with mild soap detergent and water. A brass bristled brush or a nylon cleaning pad can be used to remove residue from the stainless steel surfaces. Do not use steel wire bristles to clean the cooking grills. -
Page 20: Trouble Shooting
TROUBLE SHOOTING Problem: Possible Causes: 1. Check LP cylinder fuel level. 2. Bad electrode spark. Check to see if the grill will match light. Electrode or collector may need adjustment. • Burner will not light 3. Burner may not be properly seated. 4. -
Page 21: Frequently Asked Questions
If the fuel line is blocked, replace with a new hose / regulator assembly. • If an obstruction is suspected in the hose / regulator assembly, orifice or gas valves call Brinkmann Customer Service at 800-527-0717. Question: Why does my LP gas grill have a low flame or a flame with orange / yellow color? Answer: You need to purge air from the gas line or reset the regulator's flow limiting device. - Page 22 Regulator Resetting Procedure under Connecting LP Cylinder and Hose/Regulator to Grill. This procedure should be done every time a new LP gas tank is connected to your grill. For help, refer to your owner’s manual or call Brinkmann Customer Service at 800-527-0717.
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Page 23: Parts List And Assembly Instructions
ASSEMBLY INSTRUCTIONS READ ALL SAFETY WARNINGS & ASSEMBLY INSTRUCTIONS CAREFULLY BEFORE ASSEMBLING OR OPERATING YOUR GRILL. WE RECOMMEND TWO PEOPLE WORK TOGETHER WHEN ASSEMBLING THIS UNIT. ® The following provided tools are required to assemble this Charmglow Stainless Steel Gas Grill: •... - Page 24 FOR MISSING PARTS, PLEASE CALL CUSTOMER SERVICE AT 800-527-0717. (Proof of purchase will be required.) Inspect contents of the box to ensure all parts are included and undamaged.
- Page 25 PARTS BAG CONTENTS Make sure you have all items listed under PARTS LIST and PARTS BAG CONTENTS before you begin the installation process. Your Parts Bag will include: Qty. Qty. 30 M6 X 10mm Bolts (Silver) Star Washers (Black) M6 X 10mm Bolts (Black) AA /1.5V Alkaline Battery M4 X 10mm Bolts (Silver) Screwdriver...
- Page 26 Choose a good, cleared assembly area and get a friend to help you put your grill together. Lay cardboard down to protect grill finish and assembly area. CAUTION! Some parts may contain sharp edges. Wear protective gloves if necessary. Step 1 Door Hinge Pin Holes Attach cart base to side panels.
- Page 27 Note: With the help of a friend, turn the cart to its upright position. Step 5 Attach the grease cup bracket onto the back panel by inserting the three tabs into the slots on the back cart panel. Step 6 Attach tank heat shield to heat shield plate using one 4.0 X 8mm self-tapping screw.
- Page 28 Step 8 Heat Shield Plate Attach heat shield plate to back panel using three 4.0 X 8mm self-tapping screws. Note: When performing Step 9, Lift grill body from front and Grill Body rear panels to avoid injury to Assembly hands and fingers. Step 9 With the help of a friend, place grill body assembly on cart frame.
- Page 29 Step 10 Attach right side door bracket to front of right cart panel using two M4 X 10mm bolts (silver). The right side door bracket is stamped with the letter "R". Step 11 Attach left side door bracket to front of left cart panel using two M4 X 10mm bolts (silver).
- Page 30 Step 15 Attach side table to left side of cart frame assembly. Insert two M6 X 10mm bolts (silver) into both left legs halfway. Place table over bolts and slide toward front of grill, then tighten securely. Fasten side table front panel to grill body with one M6 X 10mm bolt (silver).
- Page 31 Step 17 Attach the hose heat shield to the right side of the cart frame using two M4 X 10mm bolts (silver). Hose Heat Shield Step 18 Burner Venturi Remove two M4 bolts and spring washers from the side burner valve.
- Page 32 Step 20 Attach side burner igniter lead wire to the electrode as illustrated. Side Burner Igniter Lead Electrode Step 21 Place the side burner grate onto the side burner table. Step 22 Insert grease tray into opening on backside of grill. Make sure to slide tray onto tracks as illustrated.
- Page 33 Step 24 Warming Rack Place the heat distribution plates on lower level of grill body assembly directly above burners. Cooking Grills Heat Distribution Step 25 Plates Place cooking grills on support ribs directly above heat distribution plates. Step 26 Insert warming rack into brackets so that it sits above the cooking Brackets grills.
- Page 34 ® Charmglow 7440 (Assembled)
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