Chery T19 2020 Manual
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Chery T19 2020 Manual

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CHERY T19
Labour Time
Manual 2020
FOREWORD
This labour time manual has been prepared to
provide standard work time for the T19 models
when performing repairs under conditions
prescribed by Chery.
This manual only applies to models listed
below:
T19 1.5L+CVT
T19 1.5L+MT
Explanations of the Labour Times, conditions
and how to use this manual are provided.
Please read these explanations thoroughly.
The Labour Times are subject to change at
any time by Chery, based on time studies by
Chery relating to improved methods,
techniques or equipment.
All rights reserved. Any unit or individual shall
not reproduce or copy this manual in any form
or by any means, or transmit it on the network
by any form for any purpose without written
permission of Chery Automobile Co., Ltd.

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Summary of Contents for Chery T19 2020

  • Page 1 Please read these explanations thoroughly. Labour Time The Labour Times are subject to change at any time by Chery, based on time studies by Manual 2020 Chery relating to improved methods, techniques or equipment.

  • Page 3: Table Of Contents

    TABLE OF CONTENTS HOW TO USE THIS MANUAL ......POWER ASSY-POWER ACCESSORY ..... . TRANSMISSION SHIFT MECHANISM .

  • Page 5: How To Use This Manual

    01 - HOW TO USE THIS MANUAL HOW TO USE THIS MANUAL General Information The following illustrations are provided to show how to read this manual. The illustrations shown here are examples only. Example 1 [1]: Part Sequence No. Use the part sequence No. to find the station number in the next page as soon as possible. 01–...
  • Page 6 01 - HOW TO USE THIS MANUAL Example 2 Labour Part No. Station No. Station Name Time D4G15B-1009031 T116DM10090313701 Replace oil dipstick D4G15B-1009032AB T116DM10090323751 Replace oil dipstick tube Ex: T116DM10090102701 Remove and reinstall oil pan assy 477F-1009021 T116DM10090213751 Replace gasket-oil pan Ex: T116DM10090102701 Remove and reinstall oil pan assy 477F-1009012 T116DM10090122751...
  • Page 7 Feature Code Vehicle Code • Vehicle Code Vehicle code uses 3-digit number or letter to indicate different models manufactured by Chery. Vehicle code of T19 • Feature Code Feature code uses 3-digit number or letter to indicate part assemblies such as engine, transmission etc. that manufactured, outsourcing manufactured and purchased by Chery.
  • Page 8 01 - HOW TO USE THIS MANUAL • Repair Item Repair item is made up of 2-digit and it is used to determine the repair item to be performed. Repair Item Chart: Code Description Code Description Code Description Code Description Check Noise Elimination Turning...
  • Page 9 01 - HOW TO USE THIS MANUAL [4]: Repair Instructions Briefly explain repair items in the form of text. [5]: Part No. [6]: Additional Station Ex is the abbreviation of Exclude. Additional station indicates the repair station needs to be performed before proceeding to the next repair station. When calculating labout time, add the labour time of additional station.
  • Page 10 - MEMO - 01–...

  • Page 11: Power Assy-Power Accessory

    POWER ASSY-POWER ACCESSORY E4G15C engine ................... 02-2 Valve chamber cover................02-4 Cylinder head..................02-6 Cylinder block, oil pump, flywheel ........... 02-14 Crankshaft connecting rod mechanism........... 02-18 Timing, gear train ................02-26 Intake/exhaust system, fuel rail ............02-28 Ignition system, electrical control component........ 02-30 Cooling system...................
  • Page 12 02 - POWER ASSY-POWER ACCESSORY E4G15C engine E4G15C engine T19020010 02–...

  • Page 13: E4G15C Engine

    02 - POWER ASSY-POWER ACCESSORY E4G15C engine Labour Part No. Station No. Station Name Time DT1-BJ0000E85AA T19E4G0000E852701 Remove and reinstall E4G15C engine assy T19E4G0000E853651 Disassemble and reassemble E4G15C engine assy Ex: T19E4G0000E852701 Remove and reinstall E4G15C engine assy DT1-BJ0000E84AA T19E4G0000E842701 Remove and reinstall E4G15C engine assy T19E4G0000E843651 Disassemble and reassemble E4G15C engine assy...
  • Page 14 02 - POWER ASSY-POWER ACCESSORY Valve chamber cover Valve chamber cover T19020020 02–...

  • Page 15: Valve Chamber Cover

    02 - POWER ASSY-POWER ACCESSORY Valve chamber cover Labour Part No. Station No. Station Name Time 473F-1003050 T19E4G10030502701 Remove and reinstall oil filler cap assy E4T15C-1003030 T19E4G10030302701 Remove and reinstall valve chamber cover assy E4G16-1005071 T19E4G10050712701 Remove and reinstall friction plate - crankshaft E4G15C-1014023 T19E4G10140232701 Remove and reinstall hose - intake manifold...
  • Page 16 02 - POWER ASSY-POWER ACCESSORY Cylinder head Cylinder head T19020030 02–...

  • Page 17: Cylinder Head

    02 - POWER ASSY-POWER ACCESSORY Cylinder head Labour Part No. Station No. Station Name Time E4G16-1006030BA T19E4G10060302751 Remove and reinstall exhaust camshaft assy Ex: T19E4G10060602751 Remove and reinstall exhaust camshaft phaser assy Ex: T19E4G10070802751 Remove and reinstall timing chain assy Ex: T19E4G10070832701 Remove and reinstall timing chain cover E4G16-1006010BA...
  • Page 18 02 - POWER ASSY-POWER ACCESSORY Cylinder head T19020031 02–...
  • Page 19 02 - POWER ASSY-POWER ACCESSORY Cylinder head Labour Part No. Station No. Station Name Time E4G16-1003021 T19E4G10030212751 Remove and reinstall 1 intake valve seat ring Ex: T19E4G0000E843651 Disassemble and reassemble E4G15C engine assy Ex: T19E4G0000E842701 Remove and reinstall E4G15C engine assy T19E4G10030212752 Remove and reinstall 2 intake valve seat rings Ex: T19E4G0000E843651...
  • Page 20 02 - POWER ASSY-POWER ACCESSORY Cylinder head T19020032 02–...
  • Page 21 02 - POWER ASSY-POWER ACCESSORY Cylinder head Labour Part No. Station No. Station Name Time 481H-1007030A1 T19E4G10070302751 Remove and reinstall 1-8 roller rocker arm assy Ex: T19E4G10060102751 Remove and reinstall intake camshaft assy Ex: T19E4G10060402751 Remove and reinstall intake camshaft phaser assy Ex: T19E4G10070802751 Remove and reinstall timing chain assy Ex: T19E4G10070832701...
  • Page 22 02 - POWER ASSY-POWER ACCESSORY Cylinder head T19020033 02–...
  • Page 23 02 - POWER ASSY-POWER ACCESSORY Cylinder head Labour Part No. Station No. Station Name Time 473H-1007015 T19E4G10070152751 Remove and reinstall valve spring upr seat Ex: T19E4G0000E843651 Disassemble and reassemble E4G15C engine assy Ex: T19E4G0000E842701 Remove and reinstall E4G15C engine assy E4G16-1007014 T19E4G10070142751 Remove and reinstall 1-8 valve spring...
  • Page 24 02 - POWER ASSY-POWER ACCESSORY Cylinder block, oil pump, flywheel Cylinder block, oil pump, flywheel T19020040 02–...

  • Page 25: Cylinder Block, Oil Pump, Flywheel

    02 - POWER ASSY-POWER ACCESSORY Cylinder block, oil pump, flywheel Labour Part No. Station No. Station Name Time 480-1012010 T19E4G10120102701 Remove and reinstall oil filter assy E4G15C-1012100 T19E4G10121002751 Remove and reinstall oil filter module assy Ex: T19E4G10081102701 Remove and reinstall exhaust manifold assy E4G16-1012026 T19E4G10120262751 Remove and reinstall oil path seal ring...
  • Page 26 02 - POWER ASSY-POWER ACCESSORY Cylinder block, oil pump, flywheel T19020041 02–...
  • Page 27 02 - POWER ASSY-POWER ACCESSORY Cylinder block, oil pump, flywheel Labour Part No. Station No. Station Name Time 481H-1009114 T19E4G10091142751 Remove and reinstall O-ring Ex: T19E4G10091122701 Remove and reinstall oil dipstick tube A21-1501210 T19E4G15012102751 Remove and reinstall flexible flywheel washer assy Ex: T19M1720000082701 Remove and reinstall transmission assy J42-1601020BA...
  • Page 28 02 - POWER ASSY-POWER ACCESSORY Crankshaft connecting rod mechanism Crankshaft connecting rod mechanism T19020050 02–...

  • Page 29: Crankshaft Connecting Rod Mechanism

    02 - POWER ASSY-POWER ACCESSORY Crankshaft connecting rod mechanism Labour Part No. Station No. Station Name Time E4G16-BJ1004120 T19E4G10041202751 Remove and reinstall red connecting rod bearing assemblies (1 set) Ex: T19E4G10041102754 Remove and reinstall 4 E4G16 connecting rod assemblies Ex: T19E4G10090102701 Remove and reinstall oil pan assy Ex: T19E4G10030102751 Remove and reinstall E4G15C cylinder head assy...
  • Page 30 02 - POWER ASSY-POWER ACCESSORY Crankshaft connecting rod mechanism T19020051 02–...
  • Page 31 02 - POWER ASSY-POWER ACCESSORY Crankshaft connecting rod mechanism Labour Part No. Station No. Station Name Time E4G15B-1004015 T19E4G10040152751 Remove and reinstall 1 piston assy Ex: T19E4G10090102701 Remove and reinstall oil pan assy Ex: T19E4G10030102751 Remove and reinstall E4G15C cylinder head assy Ex: T19E4G10070802751 Remove and reinstall timing chain assy Ex: T19E4G10070832701...
  • Page 32 02 - POWER ASSY-POWER ACCESSORY Crankshaft connecting rod mechanism T19020052 02–...
  • Page 33 02 - POWER ASSY-POWER ACCESSORY Crankshaft connecting rod mechanism Labour Part No. Station No. Station Name Time E4G16-1004043 T19E4G10040432751 Remove and reinstall 1 elastic retaining ring Ex: T19E4G10090102701 Remove and reinstall oil pan assy Ex: T19E4G10030102751 Remove and reinstall E4G15C cylinder head assy Ex: T19E4G10070802751 Remove and reinstall timing chain assy Ex: T19E4G10070832701...
  • Page 34 02 - POWER ASSY-POWER ACCESSORY Crankshaft connecting rod mechanism T19020053 02–...
  • Page 35 02 - POWER ASSY-POWER ACCESSORY Crankshaft connecting rod mechanism Labour Part No. Station No. Station Name Time E4G16-1004110AC T19E4G10041102751 Remove and reinstall 1 E4G16 connecting rod assemblie Ex: T19E4G10090102701 Remove and reinstall oil pan assy Ex: T19E4G10030102751 Remove and reinstall E4G15C cylinder head assy Ex: T19E4G10070802751 Remove and reinstall timing chain assy Ex: T19E4G10070832701...
  • Page 36 02 - POWER ASSY-POWER ACCESSORY Timing, gear train Timing, gear train T19020060 02–...

  • Page 37: Timing, Gear Train

    02 - POWER ASSY-POWER ACCESSORY Timing, gear train Labour Part No. Station No. Station Name Time E4G15-1007070 T19E4G10070702751 Remove and reinstall UPR guide rail assy Ex: T19E4G10070832701 Remove and reinstall timing chain cover E4G15-1007080 T19E4G10070802751 Remove and reinstall timing chain assy Ex: T19E4G10070832701 Remove and reinstall timing chain cover E4G16-1007050BA...
  • Page 38 02 - POWER ASSY-POWER ACCESSORY Intake/exhaust system, fuel rail Intake/exhaust system, fuel rail T19020070 02–...

  • Page 39: Intake/Exhaust System, Fuel Rail

    02 - POWER ASSY-POWER ACCESSORY Intake/exhaust system, fuel rail Labour Part No. Station No. Station Name Time E4G15C-1008141 T19E4G10081412701 Remove and reinstall heat insulator E4G16-1008051AC T19E4G10080512701 Remove and reinstall Vacuum hose E4G16-1008010AD T19E4G10080102751 Remove and reinstall intake manifold assy Ex: T19E4G37650102701 Remove and reinstall throttle valve body assy 480ED-1008060 T19E4G10080602701...
  • Page 40 02 - POWER ASSY-POWER ACCESSORY Ignition system, electrical control component Ignition system, electrical control component T19020080 02–...

  • Page 41: Ignition System, Electrical Control Component

    02 - POWER ASSY-POWER ACCESSORY Ignition system, electrical control component Labour Part No. Station No. Station Name Time E4G16-3707110 T19E4G37071102751 Remove and reinstall 1-4 spark plug assy Ex: T19E4G37051102701 Remove and reinstall 1-4 ignition coil assy E4G16-3611091 T19E4G36110912701 Remove and reinstall control valve - camshaft phaser assy E4G16-1006060BB T19E4G10060602751...
  • Page 42 02 - POWER ASSY-POWER ACCESSORY Cooling system Cooling system T19020090 02–...

  • Page 43: Cooling System

    02 - POWER ASSY-POWER ACCESSORY Cooling system Labour Part No. Station No. Station Name Time E4G16-1307010 T19E4G13070102701 Remove and reinstall water pump and seal ring assy E4G16-1008053AB T19E4G10080532701 Remove and reinstall metal vacuum tube E4G16-1303051BA T19E4G13030512701 Remove and reinstall air exhust hose E4G16-1303711BB T19E4G13037112701 Remove and reinstall small circulation water hose...
  • Page 44 02 - POWER ASSY-POWER ACCESSORY High temperature Cooling system High temperature Cooling system T19020091 02–...

  • Page 45: High Temperature Cooling System

    02 - POWER ASSY-POWER ACCESSORY High temperature Cooling system Labour Part No. Station No. Station Name Time T15-1301110 T19KKK13011102751 Remove and reinstall radiator assy Ex: T19KKK10000001650 Drain and fill antifreeze coolant Ex: T19KKK53005102751 Remove and reinstall tank UPR crossbeam assy - electrophoresis Ex: T19KKK20004832701 Remove and reinstall FR bumper UPR body - primer...
  • Page 46 02 - POWER ASSY-POWER ACCESSORY Exhaust system Exhaust system T19020100 02–...

  • Page 47: Exhaust System

    02 - POWER ASSY-POWER ACCESSORY Exhaust system Labour Part No. Station No. Station Name Time 153000306AA T19KKK30003062701 Remove and reinstall FR pipe assy J60-1205030BC T19KKK12050302701 Remove and reinstall master catalytic converter assy 02–...
  • Page 48 02 - POWER ASSY-POWER ACCESSORY Air filter system Air filter system T19020110 02–...

  • Page 49: Air Filter System

    02 - POWER ASSY-POWER ACCESSORY Air filter system Labour Part No. Station No. Station Name Time 151000101AA T19KKK10001012701 Remove and reinstall Intake hose assy 151000055AA T19KKK10000552701 Remove and reinstall Intake hose assy 02–...
  • Page 50 - MEMO - 02–...

  • Page 51: Transmission Shift Mechanism

    TRANSMISSION SHIFT MECHANISM CVT18 transmission................03-2 517 transmission ................03-6 Housing ....................03-8 Input shaft ................... 03-12 Output shaft ..................03-18 Shift mechanism, fork................ 03-20 Differential................... 03-22 Reverse mechanism................03-24 Transmission accessory..............03-26 Automatic transmission control unit..........03-28 Clutch ....................03-30 Shift mechanism.................
  • Page 52 03 - TRANSMISSION SHIFT MECHANISM CVT18 transmission CVT18 transmission T19030010 03–...

  • Page 53: Cvt18 Transmission

    03 - TRANSMISSION SHIFT MECHANISM CVT18 transmission Labour Part No. Station No. Station Name Time 0CF18B-1506500 T19C1815065002701 Remove and reinstall transmission peripheral wire harness assy 025CHA-1506522 T19C1815065222751 Remove and reinstall magnet Ex: T19C1815065212701 Remove and reinstall valve housing 025CHA-1506521 T19C1815065212701 Remove and reinstall valve housing 121000025AA T19C1810000252701...
  • Page 54 03 - TRANSMISSION SHIFT MECHANISM CVT18 transmission T19030011 03–...
  • Page 55 03 - TRANSMISSION SHIFT MECHANISM CVT18 transmission Labour Part No. Station No. Station Name Time 025CHA-1506400 T19C1815064002701 Remove and reinstall filter assy - oil pump 025CHA-1509103 T19C1815091032751 Remove and reinstall o-ring - input shaft to hydraulic torque converter Ex: T19C1815011202751 Remove and reinstall hydraulic torque converter assy Ex: T19C1810000252701 Remove and reinstall transmission assy...

  • Page 56: Transmission

    03 - TRANSMISSION SHIFT MECHANISM 517 transmission 517 transmission T19030020 03–...
  • Page 57 517 transmission 03 - TRANSMISSION SHIFT MECHANISM Labour Part No. Station No. Station Name Time 122000008AA T19M1720000082701 Remove and reinstall transmission assy T19M1720000083651 Disassemble and reassemble transmission assy Ex: T19M1720000082701 Remove and reinstall transmission assy 03–...
  • Page 58 03 - TRANSMISSION SHIFT MECHANISM Housing Housing T19030030 03–...

  • Page 59: Housing

    03 - TRANSMISSION SHIFT MECHANISM Housing Labour Part No. Station No. Station Name Time 5MF17B-1709481 T19M1717094812751 Remove and reinstall linear bearing Ex: T19M1717010152751 Remove and reinstall transmission housing Ex: T19M1720000082701 Remove and reinstall transmission assy 5MF17J-1601318 T19M1716013182751 Remove and reinstall clutch housing Ex: T19M1720000082701 Remove and reinstall transmission assy 5MF17J-1701015...
  • Page 60 03 - TRANSMISSION SHIFT MECHANISM Housing T19030031 03–...
  • Page 61 03 - TRANSMISSION SHIFT MECHANISM Housing Labour Part No. Station No. Station Name Time S170F01-1702164 T19M1717021642751 Remove and reinstall 3rd & 4th fork shaft locating seat Ex: T19M1717010152751 Remove and reinstall transmission housing Ex: T19M1720000082701 Remove and reinstall transmission assy 7A160-1701028 T19M1717010282751 Remove and reinstall locating pin...
  • Page 62 03 - TRANSMISSION SHIFT MECHANISM Input shaft Input shaft T19030040 03–...

  • Page 63: Input Shaft

    03 - TRANSMISSION SHIFT MECHANISM Input shaft Labour Part No. Station No. Station Name Time 7A160-1701049 T19M1717010492751 Remove and reinstall input shaft RR bearing Ex: T19M1717010412751 Remove and reinstall input shaft Ex: T19M1717010152751 Remove and reinstall transmission housing Ex: T19M1720000082701 Remove and reinstall transmission assy 7A160-1701029-201 T19M1717010292751...
  • Page 64 03 - TRANSMISSION SHIFT MECHANISM Input shaft T19030041 03–...
  • Page 65 03 - TRANSMISSION SHIFT MECHANISM Input shaft Labour Part No. Station No. Station Name Time 7A160-1701046 T19M1717010462751 Remove and reinstall input shaft 4th gear axial end retainer Ex: T19M1717010412751 Remove and reinstall input shaft Ex: T19M1717010152751 Remove and reinstall transmission housing Ex: T19M1720000082701 Remove and reinstall transmission assy 7A160-1701045...
  • Page 66 03 - TRANSMISSION SHIFT MECHANISM Input shaft T19030042 03–...
  • Page 67 03 - TRANSMISSION SHIFT MECHANISM Input shaft Labour Part No. Station No. Station Name Time 5MF17J-1701041 T19M1717010412751 Remove and reinstall input shaft Ex: T19M1717010152751 Remove and reinstall transmission housing Ex: T19M1720000082701 Remove and reinstall transmission assy 5MF17A02-1709707 T19M1717097072751 Remove and reinstall input shaft RR bearing sleeve Ex: T19M1717010412751 Remove and reinstall input shaft Ex: T19M1717010152751...
  • Page 68 03 - TRANSMISSION SHIFT MECHANISM Output shaft Output shaft T19030050 03–...

  • Page 69: Output Shaft

    03 - TRANSMISSION SHIFT MECHANISM Output shaft Labour Part No. Station No. Station Name Time 5MF17J-1701100 T19M1717011002751 Remove and reinstall output shaft assy Ex: T19M1717010152751 Remove and reinstall transmission housing Ex: T19M1720000082701 Remove and reinstall transmission assy 03–...
  • Page 70 03 - TRANSMISSION SHIFT MECHANISM Shift mechanism, fork Shift mechanism, fork T19030060 03–...

  • Page 71: Shift Mechanism, Fork

    Shift mechanism, fork 03 - TRANSMISSION SHIFT MECHANISM Labour Part No. Station No. Station Name Time 5MF17J-1700531 T19M1717005312701 Remove and reinstall shift cover assy 5MF15-1702160 T19M1717021602701 Remove and reinstall shift locating mechanism assy 5MF17J-1702000 T19M1717020002751 Remove and reinstall shift fork shaft assy Ex: T19M1717010152751 Remove and reinstall transmission housing Ex: T19M1720000082701...
  • Page 72 03 - TRANSMISSION SHIFT MECHANISM Differential Differential T19030070 03–...

  • Page 73: Differential

    03 - TRANSMISSION SHIFT MECHANISM Differential Labour Part No. Station No. Station Name Time S170F01-1700181 T19M1717001812751 Remove and reinstall differential RR bearing Ex: T19M1723033012751 Remove and reinstall differential housing Ex: T19M1723033102761 Remove and reinstall differential set Ex: T19M1720000082701 Remove and reinstall transmission assy 5MF17E-2303308 T19M1723033082751 Remove and reinstall differential gear ring...
  • Page 74 03 - TRANSMISSION SHIFT MECHANISM Reverse mechanism Reverse mechanism T19030080 03–...

  • Page 75: Reverse Mechanism

    03 - TRANSMISSION SHIFT MECHANISM Reverse mechanism Labour Part No. Station No. Station Name Time 5MF17D-1702040 T19M1717020402751 Remove and reinstall reverse swing arm assy Ex: T19M1717010152751 Remove and reinstall transmission housing Ex: T19M1720000082701 Remove and reinstall transmission assy 5MF17J-1701080 T19M1717010802751 Remove and reinstall reverse intermediate gear assy Ex: T19M1717010152751 Remove and reinstall transmission housing...
  • Page 76 03 - TRANSMISSION SHIFT MECHANISM Transmission accessory Transmission accessory T19030090 03–...

  • Page 77: Transmission Accessory

    03 - TRANSMISSION SHIFT MECHANISM Transmission accessory Labour Part No. Station No. Station Name Time 123000050AA T19KKK30000502701 Remove and reinstall transmission cooling hose II 123000051AA T19KKK30000512701 Remove and reinstall transmission cooling oil pipe assy 123000049AA T19KKK30000492701 Remove and reinstall transmission cooling hose I 03–...
  • Page 78 03 - TRANSMISSION SHIFT MECHANISM Automatic transmission control unit Automatic transmission control unit T19030100 03–...

  • Page 79: Automatic Transmission Control Unit

    03 - TRANSMISSION SHIFT MECHANISM Automatic transmission control unit Labour Part No. Station No. Station Name Time 132000027AA T19KKK20000272701 Remove and reinstall Automatic transmission control unit 03–...
  • Page 80 03 - TRANSMISSION SHIFT MECHANISM Clutch Clutch T19030110 03–...

  • Page 81: Clutch

    03 - TRANSMISSION SHIFT MECHANISM Clutch Labour Part No. Station No. Station Name Time 152000027AA T19KKK20000272751 Remove and reinstall clutch pipe assy Ex: T19KKK10000001680 Apply clutch hydraulic pressure and bleed 159000046AA T19KKK90000462701 Remove and reinstall connecting pipe assy - vacuum pump J42-1602060BA T19KKK16020602701...
  • Page 82 03 - TRANSMISSION SHIFT MECHANISM Shift mechanism Shift mechanism T19030120 03–...

  • Page 83: Shift Mechanism

    03 - TRANSMISSION SHIFT MECHANISM Shift mechanism Labour Part No. Station No. Station Name Time 156000234AA T19KKK60002342751 Remove and reinstall gear select & shift cable assy Ex: T19KKK10009512701 Remove and reinstall auxiliary dashboard assy 156000163AA T19KKK60001632701 Remove and reinstall shift lever & cover assy 156000225AA T19KKK60002252701 Remove and reinstall shift lever &...
  • Page 84 - MEMO - 03–...
  • Page 85 CHASSIS Drive shaft................... 04-2 Steering system.................. 04-4 Shock absorber .................. 04-6 Suspension ..................04-8 Mounting system................04-10 Tire and wheel ..................04-12 04–...

  • Page 86: Chassis

    04 - CHASSIS Drive shaft Drive shaft T19040010 04–...

  • Page 87: Chassis

    04 - CHASSIS Drive shaft Labour Part No. Station No. Station Name Time 154000283AA T19KKK40002832701 Remove and reinstall FR drive shaft assy RH 154000285AA T19KKK40002852701 Remove and reinstall FR drive shaft assy RH 154000282AA T19KKK40002822701 Remove and reinstall FR drive shaft assy LH 154000284AA T19KKK40002842701 Remove and reinstall FR drive shaft assy LH...
  • Page 88 04 - CHASSIS Steering system Steering system T19040020 04–...

  • Page 89: Steering System

    04 - CHASSIS Steering system Labour Part No. Station No. Station Name Time 201000094AA T19KKK10000942751 Remove and reinstall mechanical steering gear with tie rod assy Ex: T19KKK10000001200 Four-wheel alignment 201000128AA T19KKK10001282751 Remove and reinstall OTR ball pin assy LH Ex: T19KKK10000001200 Four-wheel alignment 201000126AA T19KKK10001262751...
  • Page 90 04 - CHASSIS Shock absorber Shock absorber T19040030 04–...

  • Page 91: Shock Absorber

    04 - CHASSIS Shock absorber Labour Part No. Station No. Station Name Time T19-2911030 T19KKK29110302751 Remove and reinstall RR bumper block with dust cover assy LH Ex: T19KKK20002652701 Remove and reinstall RR shock absorber assy LH T19KKK29110302761 Remove and reinstall RR bumper block with dust cover assy RH Ex: T19KKK20002652711 Remove and reinstall RR shock absorber assy RH...
  • Page 92 04 - CHASSIS Suspension Suspension T19040040 04–...

  • Page 93: Suspension

    Suspension 04 - CHASSIS Labour Part No. Station No. Station Name Time 202000471AA T19KKK20004712751 Remove and reinstall FR control arm assy RH Ex: T19KKK10000001200 Four-wheel alignment 202000470AA T19KKK20004702751 Remove and reinstall FR control arm assy LH Ex: T19KKK10000001200 Four-wheel alignment T19-6GN3502080PB T19KKK35020802751 Remove and reinstall RR brake pad (for two wheels)
  • Page 94 04 - CHASSIS Mounting system Mounting system T19040050 04–...

  • Page 95: Mounting System

    04 - CHASSIS Mounting system Labour Part No. Station No. Station Name Time 206000332AA T19KKK60003322701 Remove and reinstall Upper mounting cushion assembly rear 206000403AA T19KKK60004032701 Remove and reinstall Upper mounting cushion assembly rear 206000401AA T19KKK60004012751 Remove and reinstall LH mounting bracket assy Ex: T19KKK60003302751 Remove and reinstall LH mounting cushion assy Ex: T19KKK37030112751...
  • Page 96 04 - CHASSIS Tire and wheel Tire and wheel T19040060 04–...

  • Page 97: Tire And Wheel

    04 - CHASSIS Tire and wheel Labour Part No. Station No. Station Name Time 203000103AA T19KKK30001032701 Remove and reinstall 1 tire assy T19KKK30001032702 Remove and reinstall 2 tire assy T19KKK30001032703 Remove and reinstall 3 tire assy T19KKK30001032704 Remove and reinstall 4 tire assy 203000100AA T19KKK30001002701 Remove and reinstall 1 aluminum wheel...
  • Page 98 - MEMO - 04–...

  • Page 99: Electrical

    ELECTRICAL A/C system..................05-2 Washer system ................... 05-4 Speaker ....................05-6 Parking assist system................ 05-8 Wire harness..................05-10 Power supply system................. 05-14 Vehicle switches................. 05-16 05–...
  • Page 100 05 - ELECTRICAL A/C system A/C system T19050010 05–...

  • Page 101: A/C System

    05 - ELECTRICAL A/C system Labour Part No. Station No. Station Name Time 301001135AA T19KKK10011352751 Remove and reinstall electronic HVAC assy Ex: T19KKK47020112201 Drain and fill refrigerant R134a Ex: T19KKK10008232751 Remove and reinstall dashboard crossbeam assy Ex: T19KKK10003652751 Remove and reinstall dashboard assy Ex: T19KKK10009512701 Remove and reinstall auxiliary dashboard assy T19KKK10011353651...
  • Page 102 05 - ELECTRICAL Washer system Washer system T19050020 05–...

  • Page 103: Washer System

    05 - ELECTRICAL Washer system Labour Part No. Station No. Station Name Time 607000093AA T19KKK70000932751 Remove and reinstall washer reservoir assy Ex: T19KKK20004832701 Remove and reinstall FR bumper UPR body - primer 05–...
  • Page 104 05 - ELECTRICAL Speaker Speaker T19050030 05–...

  • Page 105: Speaker

    05 - ELECTRICAL Speaker Labour Part No. Station No. Station Name Time J52-7909013 T19KKK79090132751 Remove and reinstall MD tone speaker Ex: T19KKK53060402701 Remove and reinstall LWR protector assy LH 803000052AA T19KKK30000522751 Remove and reinstall immobilize anti-theft horn Ex: T19KKK20004832701 Remove and reinstall FR bumper UPR body - primer 05–...
  • Page 106 05 - ELECTRICAL Parking assist system Parking assist system T19050040 05–...

  • Page 107: Parking Assist System

    05 - ELECTRICAL Parking assist system Labour Part No. Station No. Station Name Time 704000156AAACE T19KKK40001562751 Remove and reinstall black sensor body Ex: T19KKK20004832701 Remove and reinstall FR bumper UPR body - primer 05–...
  • Page 108 05 - ELECTRICAL Wire harness Wire harness T19050050 05–...

  • Page 109: Wire Harness

    05 - ELECTRICAL Wire harness Labour Part No. Station No. Station Name Time 806000510AA T19KKK60005102701 Remove and reinstall back door wire harness 806001833AA T19KKK60018332751 Remove and reinstall RR bumper wire harness assy Ex: T19KKK20009262701 Remove and reinstall RR bumper LWR body 05–...
  • Page 110 05 - ELECTRICAL Wire harness T19050051 05–...
  • Page 111 05 - ELECTRICAL Wire harness Labour Part No. Station No. Station Name Time 806003415AA T19KKK60034152701 Remove and reinstall ground wire harness assy 806000809AA T19KKK60008092701 Remove and reinstall engine electronic wire harness assy 806001552AA T19KKK60015522701 Remove and reinstall battery positive wire harness assy 806002204AA T19KKK60022042701 Remove and reinstall battery positive wire harness assy...
  • Page 112 05 - ELECTRICAL Power supply system Power supply system T19050060 05–...

  • Page 113: Power Supply System

    05 - ELECTRICAL Power supply system Labour Part No. Station No. Station Name Time 807000197AA T19KKK70001972701 Remove and reinstall battery T15-3703011 T19KKK37030112751 Remove and reinstall battery tray Ex: T19KKK70001972701 Remove and reinstall battery A21-3600081 T19KKK36000812701 Remove and reinstall fan relay box 05–...
  • Page 114 05 - ELECTRICAL Vehicle switches Vehicle switches T19050070 05–...

  • Page 115: Vehicle Switches

    05 - ELECTRICAL Vehicle switches Labour Part No. Station No. Station Name Time 808000317AA T19KKK80003172751 Remove and reinstall angle sensor Ex: T19KKK80002002751 Remove and reinstall spiral cable Ex: T19KKK53064402701 Remove and reinstall combination switch LWR cover assy 808000329AA T19KKK80003292751 Remove and reinstall auxiliary dashboard switch assy Ex: T19KKK10003712701 Remove and reinstall auxiliary dashboard UPR trim panel assy...
  • Page 116 - MEMO - 05–...
  • Page 117 INTERIOR Steering wheel ..................06-2 Seat ...................... 06-4 Ceiling ....................06-6 Door protector ..................06-8 Dashboard, auxiliary dashboard ............06-10 06–...

  • Page 118: Interior

    06 - INTERIOR Steering wheel Steering wheel T19060010 06–...

  • Page 119: Steering Wheel

    06 - INTERIOR Steering wheel Labour Part No. Station No. Station Name Time 404000143AA T19KKK40001432751 Remove and reinstall steering wheel assy Ex: T19KKK70001842701 Remove and reinstall driver airbag assy 404000084AA T19KKK40000842751 Remove and reinstall Steering wheel body Ex: T19KKK70001842701 Remove and reinstall driver airbag assy 06–...
  • Page 120 06 - INTERIOR Seat Seat T19060020 06–...

  • Page 121: Seat

    06 - INTERIOR Seat Labour Part No. Station No. Station Name Time T15-7005030DA T19KKK70050302701 Remove and reinstall RR seatback assy RH T15-7003010DB T19KKK70030102701 Remove and reinstall RR seat cushion assy 402003302AA T19KKK20033022701 Remove and reinstall FR seat belt buckle assy RH 402002993AA T19KKK20029932701 Remove and reinstall FR seat belt buckle assy RH...
  • Page 122 06 - INTERIOR Ceiling Ceiling T19060030 06–...

  • Page 123: Ceiling

    06 - INTERIOR Ceiling Labour Part No. Station No. Station Name Time 403002060AA T19KKK30020602701 Remove and reinstall ceiling assy 06–...
  • Page 124 06 - INTERIOR Door protector Door protector T19060040 06–...

  • Page 125: Door Protector

    06 - INTERIOR Door protector Labour Part No. Station No. Station Name Time 403000834AA T19KKK30008342701 Remove and reinstall FR door protector assy RH 403002208AA T19KKK30022082701 Remove and reinstall back door LWR protector assy 403000833AA T19KKK30008332701 Remove and reinstall FR door protector assy LH 06–...
  • Page 126 06 - INTERIOR Dashboard, auxiliary dashboard Dashboard, auxiliary dashboard T19060050 06–...

  • Page 127: Dashboard, Auxiliary Dashboard

    06 - INTERIOR Dashboard, auxiliary dashboard Labour Part No. Station No. Station Name Time J68-7913110BA T19KKK79131102701 Remove and reinstall MD control integration panel J68-7901011 T19KKK79010112701 Remove and reinstall no Disc CD 407000184AA T19KKK70001842701 Remove and reinstall driver airbag assy T15-5306440BA T19KKK53064402701 Remove and reinstall combination switch LWR cover assy...
  • Page 128 - MEMO - 06–...
  • Page 129 EXTERIOR Engine trim cover ................07-2 Fender apron ..................07-4 Bumper ....................07-6 Name plate system ................07-8 Sound insulator .................. 07-10 Rear view mirror ................. 07-12 07–...

  • Page 130: Exterior

    07 - EXTERIOR Engine trim cover Engine trim cover T19070010 07–...

  • Page 131: Engine Trim Cover

    07 - EXTERIOR Engine trim cover Labour Part No. Station No. Station Name Time J60-1031110AC T19KKK10311102701 Remove and reinstall engine trim cover assy 07–...
  • Page 132 07 - EXTERIOR Fender apron Fender apron T19070020 07–...

  • Page 133: Fender Apron

    07 - EXTERIOR Fender apron Labour Part No. Station No. Station Name Time 204001335AA T19KKK40013352701 Remove and reinstall RR fender apron RH assy 204001334AA T19KKK40013342701 Remove and reinstall RR fender apron LH assy 07–...
  • Page 134 07 - EXTERIOR Bumper Bumper T19070030 07–...

  • Page 135: Bumper

    07 - EXTERIOR Bumper Labour Part No. Station No. Station Name Time 501001549AA T19KKK10015492751 Remove and reinstall FR anti-collision crossbeam assy Ex: T19KKK20004832701 Remove and reinstall FR bumper UPR body - primer 602000483AADQJ T19KKK20004832701 Remove and reinstall FR bumper UPR body - primer 602000926AA T19KKK20009262701 Remove and reinstall RR bumper LWR body...
  • Page 136 07 - EXTERIOR Name plate system Name plate system Cold tire inflation pressure T19070040 07–...

  • Page 137: Name Plate System

    07 - EXTERIOR Name plate system Labour Part No. Station No. Station Name Time 609001050AA T19KKK90010502701 Remove and reinstall RR LOGO assy J68-3903015 T19KKK39030152701 Remove and reinstall tire pressure label 07–...
  • Page 138 07 - EXTERIOR Sound insulator Sound insulator T19070050 07–...

  • Page 139: Sound Insulator

    07 - EXTERIOR Sound insulator Labour Part No. Station No. Station Name Time 403001218AA T19KKK30012182701 Remove and reinstall engine hood sound insulator 07–...
  • Page 140 07 - EXTERIOR Rear view mirror Rear view mirror T19070060 07–...

  • Page 141: Rear View Mirror

    07 - EXTERIOR Rear view mirror Labour Part No. Station No. Station Name Time J68-8202010BA-DQ T19KKK82020102751 Remove and reinstall OTR RR view mirror assy LH - primer Ex: T19KKK30008332701 Remove and reinstall FR door protector assy LH J68-8202020BA-DQ T19KKK82020202751 Remove and reinstall OTR RR view mirror assy RH - primer Ex: T19KKK30008342701 Remove and reinstall FR door protector assy RH...
  • Page 142 - MEMO - 07–...

  • Page 143: Maintenance

    MAINTENANCE Maintenance..................08-2 08–...
  • Page 144 08 - MAINTENANCE Maintenance Maintenance Labour Part No. Station No. Station Name Time T19KKK10000001200 Four-wheel alignment T19KKK10000001600 First-time maintenance T19KKK10000001610 Every 15000 KM T19KKK10000001620 Every 30000 KM T19KKK10000001630 Every 5000 KM T19KKK10000001650 Drain and fill antifreeze coolant T19KKK10000001660 Fill antifreeze coolant T19KKK10000001670 Drain and fill DOT4 brake fluid T19KKK47020112201...

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T19 1.5l+cvt 2020T19 1.5l+mt 2020

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