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i i
s. 560
AVVOLGITUBO
IT
Istruzione originale
GB HOSE REELS
Translation from Italian
FR ENROULEURS
Traduction de l'italien
DE AUFROLLER
Übersetzung aus dem Italienischen
ES ENROLLADORES
Traducción del italiano
PT ROLDANAS
Tradução do italiano
NL SLANGHASPELS
Vertaling uit het Italiaans
DK KABELTROMLER
Oversættelse fra italiensk
NO SLANGEVINDER
Oversettelse fra italiensk
SE SLANGUPPRULLARE
Översättning från italienska
LETKUNKELAUSLAITTEET
FI
Käännös italian kielestä
RU РАЗДАТОЧНАЯ КАТУШКА ДЛЯ ШЛАНГА
Перевод с итальянского
s. 540
s. 550
s. 330
s. 530
s. 430
s. 520
s. 420
s. 436
s. 290
s. 390
s. 380
s. 440
s. 450

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Summary of Contents for RAASM 560

  • Page 1 560 s. 540 s. 530 s. 430 s. 390 s. 550 s. 520 s. 420 s. 380 AVVOLGITUBO s. 436 Istruzione originale GB HOSE REELS Translation from Italian FR ENROULEURS Traduction de l'italien DE AUFROLLER Übersetzung aus dem Italienischen ES ENROLLADORES Traducción del italiano...
  • Page 3: Table Of Contents

    Thank you for choosing a RAASM product. Scan the QRcode to download the digital version of this manual. ⚠ READ THIS MANUAL THOROUGHLY BEFORE USING THE EQUIPMENT. It is the responsibility of the dealer (or exporter) to ensure that this user manual is translated into the language of the country where the product is purchased.
  • Page 4: General Instructions And Information For The Receiver

    The following prescriptions must also be respected. Use only RAASM original replacement parts. Do not modify any part of the machine — e.g. to adapt it for use with external devices and equipment — unless expressly au- thorized by the manufacturer.
  • Page 5: Introduction

    Only oils, greases and fluids that are compatible with the item's constituent materials and approved by the RAASM technical department may be used. For assistance with the chemical compatibility of the fluid, obtain the safety data sheet and contact your dealer or RAASM's technical department (technicaldept@raasm.com).
  • Page 6: Operating Principle

    CAUTION: the "X" in the ATEX marking indicates that the user must comply with the maximum temperatures of the transported fluids (see table in the explanation of the marking). The hose reel must also be protected against impact; the installer is responsible for providing the necessary guards. For more information, please contact the RAASM technical department (technicaldept@raasm.com).
  • Page 7: Technical Characteristics And Models

    = SERIES 530 ADJUSTABLE (called SERIES 520). = SERIES 530 FIXED. = SERIES 540 FIXED. = SERIES 540 ADJUSTABLE (called SERIES 550). = SERIES 560 FIXED. .1000 Indicates the material of the hose reel and the hose installed. = PAINTED steel - BLACK RUBBER hose.
  • Page 8: Accessories

    ø 16 mm max. 12 m - Brackets for anchoring on HE beam. ø 0.63" max. 40' For information on these accessories, please contact the RAASM technical department (technicaldept@raasm.com). ø 12 mm max. 22 m ø 0.47" max. 72' ø 14 mm max.
  • Page 9: Meaning Of The Atex Marking

    MEANING OF THE ATEX MARKING Max temperatures for several fluids 40 °C (104 °F) 80 °C (176 °F) Oil/antifreeze Grease 40 °C (104 °F) Water 130 °C (266 °F) Nitrogen, oxygen 40 °C (104 °F) Combustible gases (methane, LPG, city gas) 40 °C (104 °F) Combustible liquids (diesel) 40 °C (104 °F)
  • Page 10: Safety Warnings

    SAFETY WARNINGS IDENTIFICATION OF WARNINGS The following warnings refer to all operations involving transport, connection to earth, installation, commissioning, testing, training of machine operators, maintenance, utilization and final decommissioning and demolition of the equipment. The exclamation mark is used to indicate warnings of a general nature, whilst the hazard triangle draws attention to specific procedures and/or risks.
  • Page 11 When not in use, relieve pressure from the equipment located upstream of the hose reel. Check the state of the equipment every time before use. Renew any damaged and/or worn parts immediately, using RAASM original replacements. Do not make any modifications to the hose reel. Any intervention must be approved in advance by the manufacturer.
  • Page 12: Residual Risks

    RESIDUAL RISKS 1. Risk of impact caused by uncontrolled rewinding of the hose. When unwinding and rewinding the hose, make sure that no persons are in the vicinity of the hose. When unwinding and winding the hose, hold the hose with two hands.
  • Page 13 CAUTION - The phenomena of static electricity on people can cause ignition hazards. People isolated from the earth can eas- ily absorb and retain an electrostatic charge. Insulation from the earth may be due to the fact that the floor or the soles of their shoes are made of non-conductive material.
  • Page 14: Storage

    STORAGE The storage location must be a sheltered and closed envi- ronment with a temperature of not less than-5 °C / 23 °F, not higher than +40 °C / 104 °F and with a humidity rate not ex- ceeding 80%. The packaging must also not be subjected to shocks, vibra- tions, and overlying loads.
  • Page 15: Unpacking

    UNPACKING The hose reel is supplied in standard packaging consisting of: - Exterior cardboard. - Moulded cardboard protectors on the inside. - Plastic straps. - Plastic protective bag. ⚠ Check the integrity of the packaging on arrival: - It must not show any signs of damage or breakage. - It must not present signs that can lead to the supposition of exposure to heat sources, water, etc.
  • Page 16: Overall Dimensions

    7.32" 14.37" 110 mm 4.33" s. 290 s. 330 s. 390 186 mm 7.32" 140 mm 5.51" 203 mm 20 mm 560 mm 203 mm 8" 13/16" 22.05" 115 mm 8" 203 mm 4.53" 203 mm 8" 8" 153 mm s.
  • Page 17 110 mm 190 mm 300 mm 4.33" 484 mm 7.48" 702 mm 11.81" 19.05" 27.04" 218 mm 8.58" 184 mm 7.24" 146 mm 5.75" s. 380 s. 550 s. 330 s. 436 s. 390 s. 430 20 mm 20 mm 13/ 16"...
  • Page 18: Installation

    Torque wrench setting From S.270 to S.450 M8 15 N·m (11.06 lbf·ft) From S.520 to S.560 M10 25 N·m (18.43 lbf·ft) Note: the 4 plugs, bolts and screws used for installation (not supplied) must be adequate to support the load of the hose reel including the hose (filled with fluid) and its accessories.
  • Page 19: Wall Mounting

    WALL MOUNTING s. 290, 330, 390, 430, 530, 540, 560 After choosing the ideal position, checking the wall's con- sistency and thickness, indicated the holes for the plugs (see template supplied with your hose reel) and checking that they do not intercept hydraulic pipes or electrical cables, pro- ceed with drilling fig. 5.
  • Page 20: Installation Of Enclosed Models

    INSTALLATION OF ENCLOSED MODELS The hose reel can be installed: 15 mm 0.59" [A]-[B] wall mounted for single use or in banks. 217 mm 217 mm [C] on bench or floor. 8.58" 8.58" [D] ceiling mounted. BRACKET APPLICATION Fasten the bracket [A] to the hose reel (fig. 7). Guide the 6 screws by fixing them in sequence (fig. 8).
  • Page 21: Wall Installation Of Adjustable Hose Reels

    WALL MOUNTING WITH OPTIONAL BRACKET OPTIONAL S. 450 After choosing the ideal position, checking the wall's consist- ency and thickness, checking that the holes for the plugs do not intercept hydraulic pipes or electrical cables, fix the brack- 217 mm et [C] to the wall as indicated in fig. 11.
  • Page 22: Wall Installation Of Open Adjustable Hose Reel S. 380, 420, 520, 550

    WALL INSTALLATION OF OPEN ADJUSTABLE HOSE REEL s. 380, 420, 520, After choosing the ideal position, checking the wall's consist- ency and thickness, checking that the holes for the plugs do not intercept hydraulic pipes or electrical cables, fix the brack- et [B] to the adjustable hose reel (fig. 13, 14).
  • Page 23: Wall Installation Of Enclosed Adjustable Hose Reel S. 440

    WALL INSTALLATION OF ENCLOSED ADJUSTABLE HOSE REEL s. 440 Fix the bracket [A] to the hose reel, paying attention to the exact installation position with respect to the wall bracket [B] (see fig. 18). Guide the 6 screws by fixing them in sequence (fig. 19). Then apply the technopolymer corner caps [C] to the free holes (fig. 20).
  • Page 24: Hose Mounting On Open Hose Reels S. 290, 330, 390

    ⚠ WARNINGS The manufacturer declines any responsibility for any faults, troubles or malfunctions eventually caused by the type of hose or by the manner in which the same is fitted by the deal- er, user or by others. ⚠ WARNINGS The manufacturer accepts no liability for any malfunctions or failures caused by the transfer of fluids other than those in- tended for the purchased item.
  • Page 25 Wind on the hose by turning the drum clockwise. When do- ing so, guide the hose to the left and right to let it fill the full width of the drum (fig. 30). Fix the hose stop at the desired length, choosing the hose stop [A], [B], [C] most appropriate to the diameter of the hose (fig.
  • Page 26: Hose Mounting On Open Hose Reels S. 430, 530, 540, 560

    HOSE MOUNTING ON OPEN HOSE REELS s. 430, 530, 540, 560 Wear all necessary personal protection equipment (goggles, gloves, safety footwear). Place the hose reel on a flat, stable surface (fig. 35). Do not unscrew the 3 screws [F] without first having com- pletely unloaded the spring (fig. 36).
  • Page 27 Pre-load the spring by turning the Allen key anti-clockwise at least 5 full turns for the S.430, S.530, S.540. For the S.560 turn at least 8 full turns (fig. 42). The following operation must be carried out by 2 persons.
  • Page 28: Hose Installation On Enclosed Reels Supplied Without Hose

    HOSE INSTALLATION ON ENCLOSED REELS SUPPLIED WITHOUT HOSE Wear all necessary personal protection equipment (goggles, gloves, safety footwear). Place the hose reel on a flat, stable surface (fig. 45). Unscrew the 4 fixing screws [F] of the drum support bushing (fig. 45). Remove the hose inspection cover using a small screwdriver (fig. 46).
  • Page 29 Fix the hose stop at the desired length, choosing the hose stop [А], [В], [С] most appropriate to the diameter of the hose (fig.  50). The following operation must be carried out by 2 persons. Insert a 12 mm Allen key into the seat of the spring side bush- ing and take great care that it does not fall out during this and the next step (fig. 51).
  • Page 30: Spring Preload

    SPRING PRELOAD For the correct functioning of the equipment, it is essential to apply the correct preload to the spring. Each spring has a predefined number of turns. These available turns are divided into: - Preload turns: these are the turns that define the initial force with the hose fully wound.
  • Page 31: Decreasing Spring Preload

    DECREASING SPRING PRELOAD (WITH HOSE COMPLETELY WOUND ONTO THE DRUM) Wear all necessary personal protection equipment (goggles, gloves, safety footwear). The hose reel must be securely attached and have the hose completely wound onto the drum (fig. 59). The following operation must be carried out by 2 persons. Insert an Allen key 12 mm in the seat of the spring side bush- ing, making sure it does not come off during this operation and the following one (fig. 60).
  • Page 32: Hose Removal ÷ Hose Replacement

    HOSE REMOVAL ÷ HOSE REPLACEMENT The following operation must be carried out by 2 persons. Make sure the entire hose is wound. Insert a 12 mm Allen key and, holding it in the position shown in fig.  64, unscrew the screws [F].
  • Page 33: Earthing

    EARTHING LCA1 - Before commissioning the hose reel, check the earthing in order to ensure protection against the risks deriving from the accumulation of electrostatic charges. Check that the earthing cable is not damaged and that the resistance measured by the instrument during the test shown in fig- TEST 2 ure 67 is less than 50×10⁶...
  • Page 34: Filter Upstream

    FILTER UPSTREAM ⚠ ATTENTION Install a filter upstream of the hose reel to prevent the entry of impurities that can cause electrostatic charge build-up in the hose reel. START-UP Commissioning should only be performed if the installation has been carried out in a workmanlike manner. Commissioning must be carried out by qualified and authorised personnel.
  • Page 35: Maintenance And Checks

    If repairs are needed, only original spare parts and expressly authorised by the manufacturer should be used. Spare parts ex- ploded views are available at www.raasm.com in the support section. CAUTION: Lubricating fluids and greases used in the maintenance of the product must be disposed of according to the regulations in force in the country of origin.
  • Page 36: Troubleshooting

    - Slowly release the dispensing gun lever. quickly could cause the drum - If the problem persists, please contact the RAASM technical depart- to rotate and disengage from ment at technicaldept@raasm.com. its stop position.
  • Page 37 The legal entity authorised to compile the technical file is RAASM S.p.A. via Marangoni, 33 – 36022 S.Zeno di Cassola (VI) The "Hose reel Series 430-530-540-560" technical file is deposited at TÜV Italia S.r.l. (receipt of deposit of technical file no. TUV IT 2018 ATEX 008 AR).
  • Page 38 If you purchase a model without a hose, fit a static dissipating hose to maintain the same level of ATEX protection. Serial number: see product marking Year of construction: see product marking The legal entity authorised to compile the technical file is RAASM S.p.A. via Marangoni, 33 – 36022 S.Zeno di Cassola (VI) Date Place...
  • Page 39 The Responsible Person for drawing up the technical documentation is: Lunardon Surname The tecnical file "Hose reel series 430-530-540-560" is filed with TÜV Italia S.r.l. (TUV IT 2018 ATEX 008AR) HEALTH & SAFETY PROJECT ENGINEERING LTD The Authorised Representative in UK is:...
  • Page 40 Model: 521-20bar, 522-20bar, 523-20bar, 524-20bar, 530-20bar, 531-20bar, 532-20bar, 533-20bar, 534-20bar, 540-20bar, 541-20bar ,542-20bar, 543-20bar ,544-20bar, 550-20bar, 551-20bar, 552-20bar ,553-20bar ,554-20bar, 560-20bar, 561-20bar, 562-20bar, 563-20bar, 564-20bar Complies with the prescriptions of the following UK Regulations and designated standards: HEALTH AND SAFETY 2008 No. 1597 The Supply of Machinery (Safety) Regulations 2008 No.
  • Page 41 41_GB...
  • Page 42 Check out our website for updated documentation. - PRODOTTO RAASM - RAASM S.p.A. - 36022 S.ZENO DI CASSOLA -VI- ITALIA - PRODUCT RAASM - Tel. 0424 571150 - Fax 0424 571155 - PRODUIT RAASM - www.raasm.com - e-mail: info@raasm.com...

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