Page 1 PRONAR Sp. z o.o. 17-210 NAREW, UL. MICKIEWICZA 101A, WOJ. PODLASKIE, POLAND TEL.: +48 085 681 63 29 +48 085 681 64 29 +48 085 681 63 81 +48 085 681 63 82 FAX: +48 085 681 63 83 +48 085 682 71 10 www.pronar.pl...
Page 2 Keep this manual for future reference. If the manual is lost or damaged, contact the seller or the manufacturer for a duplicate. Copyright © PRONAR Sp. z o.o. All rights reserved. The whole of this study is the property of PRONAR Sp. z o.o. and is a work within the meaning of the Act on Copyright and related Rights.
Page 3: Table Of Contents
1.9.3 Hearing protectors 1.19 1.9.4 Work shoes 1.20 1.9.5 Warning vest 1.20 1.9.6 Protective gloves 1.20 1.9.7 Safety glasses with side shields 1.21 1.9.8 Industrial protective helmet 1.21 1.9.9 Anti-dust respirator 1.22 CHAPTER 2 GENERAL 2.2 Identification 2.2.2 Machine identification Pronar KPR500...
Page 4 4.1 Technical characteristics 4.2 Design and operation 4.3 Linkage 4.4 Hydraulic system 4.5 Electrical system 4.6 Drive transmission 4.7 Additional and optional equipment 4.11 4.7.1 Upper drawbar 4.11 4.7.2 Gauge wheels 4.11 CHAPTER 5 RULES OF USE 5.1 Get ready for operation Pronar KPR500...
Page 5 6.11 Operation of the cutting head 6.25 6.12 Lubrication 6.28 6.13 Electrical system service and warning elements 6.33 6.14 Consumables 6.34 6.14.1 Hydraulic oil 6.34 6.14.2 Lubricants 6.35 6.15 Tires 6.36 6.16 Faults and how to remove them 6.37 Pronar KPR500...
Page 6 Pronar KPR500...
Page 9: Chapter 1. Introduction
CHAPTER 1. INTRODUCTION PRONAR KPR500 586.01.UM.2A.EN...
Page 10: Dear User
"User's Manual" should be observed and guided by reasonable procedure. Remember that the correct service, in accordance with the manufacturer's instructions, reduces the risk of an accident to a minimum, and working with the machine is more efficient and less emergency. Pronar KPR500 586.01.UM.2A.EN...
Page 11 "Warranty card" and in the sales do- cuments. For information on identifying the machine, see "Basic information" chapter. We recommend that you have the most important serial numbers entered the field below. Machine serial number: WST.3.B-001.01.EN 586.01.UM.2A.EN Pronar KPR500...
Page 12: Rules For Using The User's Manual
The machine was constructed in accordance with applicable standards, documents and current legal regulations. Separate studies can be attached to this manual that can be found in the chapter "Attachments and ad- ditional materials". WST.3.B-002.01.EN Pronar KPR500 586.01.UM.2A.EN...
Page 13: Target Group
• He has authorizations to drive vehicles (vehicle assemblies) required in the country of use. Responsibilities and permissions The user acquired by the user allows for safe handling of the machine. In unforeseen cases, the user should follow a reasonable procedure and take care of their safety, people located near a working machine and other traffic users. 586.01.UM.2A.EN Pronar KPR500...
Page 14: Qualified Person (Qualified Personnel)
The following persons include qualified persons: • qualified mechanic, • qualified electrician, • qualified plumber. Activities that can be performed by a qualified me- chanic are marked with a pictogram: Pronar KPR500 586.01.UM.2A.EN...
Page 15: Service Personnel
A bystander can not be admitted to work with the machine. WST.3.C-002.01.EN 586.01.UM.2A.EN Pronar KPR500...
Page 16 Chapter 1 - Introduction Pronar KPR500 586.01.UM.2A.EN...
Page 17: Symbols And Tags Used In The Manual
1.4.3 Advice Additional instructions contained in the manual de- ADVICE scribe useful information on operating the machine and are marked with a frame with the word ADVICE. 586.01.UM.2A.EN Pronar KPR500...
Page 18: Personal Protective Equipment Pictograms
Chapter 2 - Introduction 1.4.4 Personal protective equipment pictograms Work shoes reflective vest industrial helmet working clothes respiratory protection safety goggles protective gloves hearing protectors 1.4.5 Qualification pictograms operator qualified mechanic qualified plumber qualified electrician 1.10 Pronar KPR500 586.01.UM.2A.EN...
Page 19: Typography Of The User Manual
Comment is most often a supplement and additional explanation to order a specific activity. Additional in- formation can also be included in the comment. An example of a comment The required air pressure is described on the sticker placed on the machine frame, over the wheel. 586.01.UM.2A.EN Pronar KPR500 1.11...
Page 20 3. Insert the crank into a square shaft of the gear and turning the clock clockwise on the direction of the clock. 4..References to pages Reference to chapter (place in the manual) related thematically An example of a reference application page 9.4 WST.3.B-004.02.EN 1.12 Pronar KPR500 586.01.UM.2A.EN...
Page 21: Glossary
4 to 9 including the driver. Danger zone A dangerous zone is an area around the machine in which people who are vulnerable to the risk of losing health or life. 586.01.UM.2A.EN Pronar KPR500 1.13...
Page 22 Also known as a bystander - person who has not been trained and has not been allowed to handle the machine. Power reception shaft - transmitting a drive from the vehicle to the moving machine. WST.3.B-005.01.EN 1.14 Pronar KPR500 586.01.UM.2A.EN...
Page 23: Directions Used In This Operator's Manual
Rotation to the right – clockwise rotation of a me- chanism (the operator is facing the mechanism). Rotation to the left – counterclockwise rotation of a mechanism (the operator is facing the mechanism). WST.1.1-001.31.EN 586.01.UM.2A.EN Pronar KPR500 1.15...
Page 24: Final Acceptance
• Check the condition of the tires on the road wheels and the air pressure in the tires. Check the the correct tightening of the wheels. • Check the condition of the flexible hoses of the hydraulic and pneumatic systems. Make sure that the systems are tight. • Check hydraulic cylinders for leaks. 1.16 Pronar KPR500 586.01.UM.2A.EN...
Page 25: First Start-Up Of The Machine
If the fault cannot be rectified or remedied, you will void the warranty, contact the place of purchase for clarifi- cation or repair. After completing the test drive check the the tightness of the wheel nuts. WST.1.1-002.01.EN 586.01.UM.2A.EN Pronar KPR500 1.17...
Page 26: Environmental Hazard
Used oils or oils that cannot be reused due to the loss of their properties are recommended to be stored in their original packaging in the same conditions as de- scribed above. WST.3.B-008.01.EN 1.18 Pronar KPR500 586.01.UM.2A.EN...
Page 27: Personal Protective Equipment
(e.g. tractor, loader, belt conveyors, etc.). Remember to properly store and maintain your he- aring protectors. Poorly stored and maintained he- aring protectors lose their protective properties over time. Periodically replace the soundproofing cushions according to the manufacturer's recommendations. 586.01.UM.2A.EN Pronar KPR500 1.19...
Page 28: Work Shoes
Protective gloves should protect the hands from cuts, scratches, abra- sions, punctures and similar injuries to the skin and 1.20 Pronar KPR500 586.01.UM.2A.EN...
Page 29: Safety Glasses With Side Shields
During normal machine operation, wearing lightweight industrial helmets will not protect the user from injury and is therefore not recommended. The protective helmet must fit correctly to the anato- mical shape of the skull. There are adjustment straps for this purpose. The helmet has a limited shelf life., 586.01.UM.2A.EN Pronar KPR500 1.21...
Page 30: Anti-Dust Respirator
The size of the mask should match the operator's face. The mask should fit snugly against the skin. The nasal part should be adjusted using the adjustment plate. Remember that facial hair can make it difficult to seal the face mask. Minimum half mask recommendations: • type FFP1, in accordance with EN-149: 2001 + A1: 2009, protection against non-toxic liquid or solid aerosols, • P1 class. WST.3.C-004.01.EN 1.22 Pronar KPR500 586.01.UM.2A.EN...
Page 31: General
CHAPTER 2 GENERAL PRONAR KPR500 586.01.UM.2A.EN...
Page 32: Identification
When purchasing the mower, check the compliance of the serial numbers on the machine with the number written in the "Warranty Card", in the sales documents and in the "User's Manual". Pronar KPR500 586.01.UM.2A.EN...
Page 33 9 technically permissible towable masses Figure 2.3 PL Nameplate 1 Trade name of the product or general term and function 2 VIN Number 3 Product type (granted in the EU approval process) 4 Product year 5 Product model INF.1.1-001.31.EN 586.01.UM.2A.EN Pronar KPR500...
Page 34: Intended Use Of The Machine
The PRONAR KPR500 mulching mower can be ag- gregated with a tractor that meets the requirements of the Farm Tractor requirements table. Intended use also includes all activities related to the correct and safe operation and maintenance of the machine.
Page 35: Expected Inappropriate Use
2.3.3 Expected inappropriate use The PRONAR KPR500 shredding mower must not be used contrary to its intended use, in particular: • transport people and animals, • to carry any cargo, • shredding materials other than plants and their...
Page 36: Agricultural Tractor Requirements
(1) – a different oil may be used, provided it can be mixed with oil in the machine. Detailed information can be found in the product information sheet in the appendix. (2) – the power demand depends on the working conditions and properties of the shredded material Pronar KPR500 586.01.UM.2A.EN...
Page 37: Minimum Load On The Front Axle Of The Tractor
DANGER Improper ballast on the front axle of the tractor can cause damage, poor stability and the ability to steer and brake the tractor. 68-2.06-1 Figure 2.4 Minimum load on the front axle of the tractor INF.1.1-003.02.EN 586.01.UM.2A.EN Pronar KPR500...
Page 38: Equipment Of The Machine
This is due to the possibility of ordering a new machine with a different set - optional equipment, replacing the standard equipment. The tire information is given at the end of the publication in APPENDIX. INF.1.1-004.02.EN Pronar KPR500 586.01.UM.2A.EN...
Page 39: Transport
Persons oper- ating reloading equipment must have the required permissions to use these devices. The machine must be correctly connected to the tractor in accordance with the requirements contained in this manual. The machine should be attached firmly to the platform Figure 2.5 Location of the centre of gravity of machine 586.01.UM.2A.EN Pronar KPR500...
Page 40 Please refer to the instruc- During transport, fasten the arms in tions in the manual of the manufacturer of the securing the place indicated in this study. material used. The number of fastening elements 2.10 Pronar KPR500 586.01.UM.2A.EN...
Page 41: User's Transport
Independent transport involves towing a wrapper with own agricultural tractor to its destination. While driving, adjust the speed to the prevailing road con- ditions, but it must not be greater than the maximum design speed. INF.1.1-005.12.EN 586.01.UM.2A.EN Pronar KPR500 2.11...
Page 42: Terms & Conditions Of Warranty
Chapter 2 - Basic Information 2.7 TERMS & CONDITIONS OF WARRANTY PRONAR Sp. z o.o. Narew guarantees the reliable operation of the machine when it is used according Demand that the seller carefully and to its intended purpose as described in the Opera- accurately fills out the Warranty Book tor’s Manual.
Page 43 Chapter 2 - Basic Information main structural elements of the machine, which have a direct impact on the machine operation safety. s. salgsdatoen eller stempelet på salgsstedet udsætter brugeren for ikke at acceptere nogen klager. INF.1.1-006.01.EN 586.01.UM.2A.EN Pronar KPR500 2.13...
Page 44: Envoronmental Risk
Oil which has been used up or is unsuitable for further use owing to loss of its properties should be stored The hydraulic system of the mower is in its original packaging in the conditions described filled with Agrol U Lotos hydraulic oil. above. INF.1.1-007.01.EN 2.14 Pronar KPR500 586.01.UM.2A.EN...
Page 45: Withdrawal From Use
Packaging containing or contaminated with residues of 15 01 10* dangerous substances Sorbents, filter materials and protective clothing con- 15 02 02* taminated with hazardous substances 16 01 03 Worn tires 16 01 17 Ferrous metals 16 01 22 Other items not listed INF.1.1-008.01.EN 586.01.UM.2A.EN Pronar KPR500 2.15...
Page 46 Chapter 2 - Basic Information 2.16 Pronar KPR500 586.01.UM.2A.EN...
Page 47: Safety Of Use
CHAPTER 3 SAFETY OF USE PRONAR KPR500 586.01.UM.2A.EN...
Page 48: Safe Use
Use of the machine for purposes other than those for which it is intended by the Manufacturer may invalidate the guarantee. Pronar KPR500 586.01.UM.2A.EN...
Page 49 • The machine may only be used when all the pro- tective features (i.e. safety guards, bolts, cotter pins, warning decals) are technically sound and correctly positioned. In the event of loss or damage to the protective features, they must be replaced with new ones. BHP.1.1-001.01.EN 586.01.UM.2A.EN Pronar KPR500...
Page 50: Safety When Hitching The Machine
(agricultural tractor) switched off. • Machine unhitched from the carrier vehicle must be placed on level, sufficiently hard surface in such a manner as to ensure that it is possible to connect it again. BHP.1.1-002.01.EN Pronar KPR500 586.01.UM.2A.EN...
Page 51: Safety Rules When Maintaining Hydraulic System
• Rubber hydraulic conduits must be replaced every 4 years regardless of their technical condition. • Repair and replacement of hydraulic system elements should be entrusted to the appropri- ately qualified persons. passende kvalificerede personer. BHP.1.1-003.01.EN 586.01.UM.2A.EN Pronar KPR500...
Page 52: Safety During Transport Travel
• Before using the machine always check its tech- nical condition, especially in terms of safety. In particular, check the technical condition of the hitch system and elements connecting the hy- draulic system. • Reckless driving and excessive speed may cause accidents. BHP.1.1-004.02.EN Pronar KPR500 586.01.UM.2A.EN...
Page 53: Maintenance And Cleaning
In the event of injury, the wound must be immediately cleaned and dis- infected. In the event of more serious injuries, seek a doctor’s advice. • Repair, maintenance and cleaning work should be carried out with the carrier vehicle (agricultural 586.01.UM.2A.EN Pronar KPR500...
Page 54 • Use only clean running water. Cleaning deter- gents with neutral pH may be used, which do not react aggressively with the mobile stockpiler’s structural elements. • The use of a pressure washer increases washing effectiveness but care must be taken Pronar KPR500 586.01.UM.2A.EN...
Page 55 Preparations may not be stored in food and drink containers or in un- marked containers. • Observe the environmental protection rules, wash the machine in places designed for this purpose. BHP.1.1-005.01.EN 586.01.UM.2A.EN Pronar KPR500...
Page 56: Safety During Machine Operation
• Do NOT stand within the material spreading zone or between the machine and the carrier vehicle. • Do NOT approach the machine until the rotating parts come to a complete stop. BHP.1.1-006.01.EN 3.10 Pronar KPR500 586.01.UM.2A.EN...
Page 57: Safe Operation Of The Pto Shaft
• After connecting the shaft, ensure that it is cor- rectly and safely connected to the carrier vehicle (tractor) and to the machine. • Before connecting PTO shaft, make certain that the PTO rotation direction is correct. 586.01.UM.2A.EN Pronar KPR500 3.11...
Page 58 Contact with rotating PTO shaft may cause severe injuries. • Do NOT go over and under the shaft or stand on it equally during work as also when machine parked. BHP.1.1-007.01.EN 3.12 Pronar KPR500 586.01.UM.2A.EN...
Page 59: Residual Risk
Chapter 3 - Safety of use 3.8 RESIDUAL RISK Pronar Sp. z o. o. in Narew has made every effort to eliminate the risk of accidents. There is, however, a certain residual risk, which could lead to an ac-...
Page 60 Chapter 3 - Safety of use • maintain a safe distance from prohibited or dan- gerous places • do not climb on the machine when it is operating or transported BHP.1.1-008.01.EN 3.14 Pronar KPR500 586.01.UM.2A.EN...
Page 61: Information And Warning Decals
Thrown out objects endanger the whole body. Keep a safe distance. 178N-00000006 Transport belts or chains fastening points 178N-00000009 Before use Carefully read the Operator’s Manual. 185N-00000001 Before beginning servicing or repairs, turn off tractor engine and remove key from ignition. 185N-00000002 586.01.UM.2A.EN Pronar KPR500 3.15...
Page 62 Do not open or remove the safety guard while the engine is running. Cutting fingers or toes - Rotary mower blade. 586N-05000002 Crushing the entire body - force applied from above Before entering danger zone block hydraulic cylinder with an interlocking device 586N-05000003 3.16 Pronar KPR500 586.01.UM.2A.EN...
Page 63 75 mm 140 mm 200 mm 260 mm 1-10 320 mm 1-12 380 mm 400 mm Mower position 586N-05000006 Machine type PRONAR KPR500 586N-05000006 TORNADO Attention falling knife 586N-05000011 Place of support 443N-00000007 Parking stand 586N-05000008 586.01.UM.2A.EN Pronar KPR500 3.17...
Page 64 Chapter 3 - Safety of use Rysunek 3.8 Locations of information and warning decals BHP.1.1-009.12.EN 3.18 Pronar KPR500 586.01.UM.2A.EN...
Page 65: Construction And Principle
CHAPTER 4 CONSTRUCTION AND PRINCIPLE OF OPERATION PRONAR KPR500 586.01.UM.2A.EN...
Page 66: Technical Characteristics
The rear of the mower is mount- Suspension system ed on the wheels, the front is supported by the tractor hitch. PTO maximum speed 1000 Speed of operation km/h (5-20)* km/h Permissible design speed** Nominal pressure in hydraulic system 16 (160) (bar) Pronar KPR500 586.01.UM.2A.EN...
Page 67 **) - the permissible transport speed is determined by local traffic regulations in the country of the machine user ***) - depending on optional equipment CAUTION Depending on the additional equip- ment of the machine, some technical parameters may change. BIZ.1.1-001.12.EN 586.01.UM.2A.EN Pronar KPR500...
Page 68: Design And Operation
(3) left wing (4) parking stand (5) lower drawbar (6) PTO shaft (7) chain guard (8) wing skid (9) centre plate skid (10) linkage (11) hydraulic system (12) wing cylinder (13) drive transmission (14 rear lighting (15) cutting unit Pronar KPR500 586.01.UM.2A.EN...
Page 69 (9) and on the wing edges (8) Chain covers (7) were used to protect against objects ejected from under the cutting blades. The machine is equipped with rear lighting (14) (parking lights, stop lights, direction indicators). The standard equipment includes an articulated PTO shaft (6). BIZ.1.1-002.12.EN 586.01.UM.2A.EN Pronar KPR500...
Page 70: Linkage
Chapter 4 - Construction and principle of operation 4.3 LINKAGE Figure 4.1 Linkage design (1) lower drawbar (2) suspension rod (3) suspension cylinder (4) centre plate linkage frame (5) rear wheel suspension side frame BIZ.1.1-003.12.EN Pronar KPR500 586.01.UM.2A.EN...
Page 71: Hydraulic System
.1 - absorber version, v.2 - standard version (1) suspension cylinder (2) wing cylinder (3) suspension cylinder valve (4) wing cylinder valve (5) flow divider (6) six-way manifold (7) hydraulic accumulator assembly (8) cut-off valve (9) hydraulic coupler plugs BIZ.1.1-004.12.EN 586.01.UM.2A.EN Pronar KPR500...
Page 72: Electrical System
Chapter 4 - Construction and principle of operation 4.5 ELECTRICAL SYSTEM Figure 4.3 Construction of the electrical installation of the KPR500 mower (1) Spiral wire electric plug 7-pin 12V, (2) 7-pin electric plug (3) centre harness (4) license plate light (5) rear lamps BIZ.1.1-005.12.EN Pronar KPR500 586.01.UM.2A.EN...
Page 73: Drive Transmission
(2), the drive is divided into bevel gears (5,6,7) of the cutting units via articulated telescopic shafts (3, 4) with an overload release clutch. Bevel gears rotate the cutting units with blades. The cutting units should rotate as indicated on the figure. BIZ.1.1-006.12.EN 586.01.UM.2A.EN Pronar KPR500...
Page 74 Chapter 4 - Construction and principle of operation 4.10 Pronar KPR500 586.01.UM.2A.EN...
Page 75: Additional And Optional Equipment
• set the mower on an even surface in the un- folded position (Figure 3.6), place wheel chocks under the wheels, • extend or retract the support to such a height that the central plate and wings are parallel to 586.01.UM.2A.EN Pronar KPR500 4.11...
Page 76 • connect the wheel assembly (1) to the side frame of the suspension (5) using the tie rod (4). • repeat the steps for the other the wheel, • equalize the rod tension (4) so that the left and right wings have equal clearance. BIZ.1.1-007.01.EN 4.12 Pronar KPR500 586.01.UM.2A.EN...
Page 77: Rules Of Use
CHAPTER 5 RULES OF USE PRONAR KPR500 586.01.UM.2A.EN...
Page 78: Get Ready For Operation
• check the technical condition and mounting of the blades • check the technical condition of the suspension IMPORTANT system components, guards and safety pins and Before beginning work lubricate all if mounting is correct. lubrication points. Pronar KPR500 586.01.UM.2A.EN...
Page 79 In the event of a disruption in the operation of the ment of the powered components. machine immediately discontinue its use, find and remove the fault. If a fault cannot be rectified or the repair could void the warranty, please contact the Manufacturer for additional clarifications. OBS.1.1-001.01.EN 586.01.UM.2A.EN Pronar KPR500...
Page 80: Articulated Telescopic Boom Lift Adjustment
The shaft assembly procedure is specified boom lift . in detail in the shaft manufacturer's oper- ating instructions. 6. Position the two parts of the shaft guard (1) and (2) parallel to each other. Pronar KPR500 586.01.UM.2A.EN...
Page 81 Coat the outer surface of the inner profile tube (4) with grease. Slide the profile tubes (3) (4) and guard tubes (1) (2) off the shaft. Make sure that the profile tubes (3) and (4) overlap with the greatest distance between the tractor and machine PTO ends is sufficient. Refer to the shaft manufacturer's manual for details on shaft alignment and inspection. OBS.1.4-026.01.EN 586.01.UM.2A.EN Pronar KPR500...
Page 82: The Drawbar Eye Protection
Fitting of the protection 1. Open the padlock (5). 2. Install the chain (3) or the safety device (4) on the tie rod. 3. Close padlock (5). 4. Protect the padlock key (5) from being lost. OBS.3.C-008.01.EN Pronar KPR500 586.01.UM.2A.EN...
Page 83: Carrier Loading
20% of its own weight must not exceed the permissible total weight, permis- and the load of the aggregated ma- sible axle load and load capacity of tractor tires. The chine. 586.01.UM.2A.EN Pronar KPR500...
Page 84 Distance from the centre of the rear axle to the centre of the tractor lower links Distance from the centre of the tractor's lower links to the centre of gravity of the rear-attached machine or rear weight Pronar KPR500 586.01.UM.2A.EN...
Page 85 Measure the load on the rear axle (t ) and check in the tractor manual whether the measured value is lower than the permissible maximum value of the load on the rear axle of the tractor (t Hmax OBS.2.9-002.01.EN 586.01.UM.2A.EN Pronar KPR500...
Page 86: Operation Of The Mechanical Parking Stand
- it also applies to bystanders or helping people, there is a risk of crushing limbs. Figure 5.4 The mechanical support (1) support (2) pin I (3) pin II (4) support foot (A) A-pin socket (B) A-pin socket 5.10 Pronar KPR500 586.01.UM.2A.EN...
Page 87 5. Extend the support leg as far as possible and secure it with the pin II 6. Turn the crank to lower the leg of the jack stand so that the machine can be disconnected from the tractor. OBS.1.1-004.01.EN 586.01.UM.2A.EN Pronar KPR500 5.11...
Page 88: Suspension Adjustment Operations
(1) drawbar eye (2) eye bolt (3) suspension eye (4) suspension cylinders To set the optimum operating conditions, the machine position can be adjusted in several planes: • The cutting height is adjusted by the suspension 5.12 Pronar KPR500 586.01.UM.2A.EN...
Page 89 It is recommended that the drawbar tie-rod (1) be hori- zontal - parallel to the ground surface during transport and operation. The drawbar position is adjusted with the screw (2) located under the tie rod; extending the Figure 5.2 Drawbar tilt setting (1) drawbar eye (2) eye bolt eye 586.01.UM.2A.EN Pronar KPR500 5.13...
Page 90 The best cutting conditions are obtained when the front of the mower is raised 12-25mm relative to the rear of the machine - see information decal (7). To adjust the lift of the machine: • loosen the lock nuts (6) 5.14 Pronar KPR500 586.01.UM.2A.EN...
Page 91 • when the plate is inclined, check the tie-rod bolt with nut (6) Cutting height Set the cutting height according to the chapters Con- necting the mower to the tool carrier (tractor) and Work with the mower. OBS.1.1-014.11.EN 586.01.UM.2A.EN Pronar KPR500 5.15...
Page 92: Connecting Of A Mower With Implement Carrier (Tractor)
(2). oils in the tractor hydraulic system and • Using the support (1), position the drawbar tie in the hydraulic system of the mower. rod (2) at a height that allows the machines to be connected. 5.16 Pronar KPR500 586.01.UM.2A.EN...
Page 93 Before connecting to the carrier, check secured. the technical condition of the shaft cov- • Switch off the tractor engine. Close the tractor ers, completeness and condition of the protecting chains. cabin and secure it against unauthorized access. 586.01.UM.2A.EN Pronar KPR500 5.17...
Page 94 • Secure the suspension cylinders with a ball valve the manufacturer's instructions The machine is ready for transport. OBS.1.1-003.11.EN DANGER The mower can only be transported with the telescopic shaft disconnected. 5.18 Pronar KPR500 586.01.UM.2A.EN...
Page 95: Work With The Mower
• On the suspension cylinders, adjust the number of adjustment plates corresponding to the de- sired cutting height, see figure Cutting height, Figure 5.1 Transport locks II (1) suspension cylinder (2) adjusting plates (3) cylinder valve 586.01.UM.2A.EN Pronar KPR500 5.19...
Page 96 DANGER Do not allow people or animals to stay within 100 m of the machine while the mower is operating. Operate from tractor only. Figure 5.8 Cutting height 5.20 Pronar KPR500 586.01.UM.2A.EN...
Page 97 • Disengage the tractor PTO and wait until the mower knives and telescoping shafts come to a stop. • Raise arms to transport position. • Raise mower suspension as far as possible • Shut off the tractor engine, remove the ignition key, apply the parking brake. Close the tractor 586.01.UM.2A.EN Pronar KPR500 5.21...
Page 98 • Close valve hydraulic hoses for the suspension and arms unfolding. • Disconnect the IDL from the PTO of the carrier. • Clean the machine of any crop residue. OBS.1.1-005.11.EN 5.22 Pronar KPR500 586.01.UM.2A.EN...
Page 99: Connecting And Disconnecting Of The Hydraulic System
Hydraulic conduits of individual circuits are marked with appropriate colours. Kenfixxx plugs (colour coding): blue "+" - raising of the mower's suspension blue "-" - lowering of the mower’s suspension red “+” – raising of the arms red “-” – lowering of the arms 586.01.UM.2A.EN Pronar KPR500 5.23...
Page 100 When the machine is operated, there may be situations where hydraulic pressure is present. In this case, you can try to push the quick coupler poppet or slightly loosen the hydraulic coupler. OBS.1.1-010.01.EN 5.24 Pronar KPR500 586.01.UM.2A.EN...
Page 101: Connecting And Disconnecting Of The Electric System
1. Connect the main cable (1) powering the lighting electrical system (7-pin). 2. If the tractor does not have the correct sockets or if the sockets are of a different type, have them installed by qualified personnel. Disconnect 1. Disconnect the power cord. 2. Secure the tractor and machine sockets with the covers. OBS.1.1-011.01.EN 586.01.UM.2A.EN Pronar KPR500 5.25...
Page 102: Driving On Public Roads
• When driving on uneven terrain, reduce speed due to dynamic loads and the risk of damage to the machine or tractor. Take account of the following: • When driving with the machine’s wings raised, these may limit the operator’s view. 5.26 Pronar KPR500 586.01.UM.2A.EN...
Page 103 Chapter 5 - Safety of use • When driving, secure the wings against unfolding using the cylinder lock and use the cylinder ad- justment plates prevent the machine suspension system from automatic dropping. OBS.1.1-006.01.EN 586.01.UM.2A.EN Pronar KPR500 5.27...
Page 104: Rules For The Use Of Tires
• Valves must be secured with appropriate caps to avoid soiling. • Do not exceed the machine speed limit. • Avoid damaged surfaces, sudden and variable manoeuvres, and high speeds when turning. OBS.1.1-008.01.EN 5.28 Pronar KPR500 586.01.UM.2A.EN...
Page 105: Cleaning
High water pressure may cause mechanical damage to these components. • For cleaning and maintenance of plastic surfaces, 586.01.UM.2A.EN Pronar KPR500 5.29...
Page 106 • Washing and drying of the machine must take During work, use appropriate, close-fit- place at an ambient temperature above 0 ting protective clothing, gloves and the right tools. In winter, frozen water can cause damage to the paint coat or machine components. OBS.1.1-009.01.EN 5.30 Pronar KPR500 586.01.UM.2A.EN...
Page 107: Disconnecting Of The Machine From The Carrier
• Disconnect the hydraulic hose plugs from the carrier, secure with plugs and place them in a support on the machine frame. • Disconnect the mower electrical arms plugs from the carrier (tractor). • Disconnect the IDL from the PTO of the carrier. 586.01.UM.2A.EN Pronar KPR500 5.31...
Page 108 Chapter 5 - Safety of use • After disconnecting the PTO shaft, place it on the bracket. • Secure the machine against unauthorized use with a safety device. OBS.1.1-007.01.EN 5.32 Pronar KPR500 586.01.UM.2A.EN...
Page 109: Storage
The machine should be stored in a roofed building in- accessible for children and animals. The machine un- hitched from the carrier vehicle should be placed on level, sufficiently hard surface in a way as to ensure that it is possible to hitch it again. OBS.1.1-012.01.EN 586.01.UM.2A.EN Pronar KPR500 5.33...
Page 110 Chapter 5 - Safety of use 5.34 Pronar KPR500 586.01.UM.2A.EN...
Page 111: Periodic Inspections And Technical Service
CHAPTER 6 PERIODIC INSPECTIONS AND TECHNI- CAL SERVICE PRONAR KPR500 586.01.UM.2A.EN...
Page 112: General
For detailed information on the maintenance schedule, refer to the chapter entitled" Maintenance and InspectionSchedule ". After the warranty expires, it is recommended that the inspections be carried out by specialized repair workshops. Use appropriate protective clothing and equipment when working. SER.1.1-001.01.EN Pronar KPR500 586.01.UM.2A.EN...
Page 113: Maintenance And Inspection Schedule
Inspection carried out for a fee after the first 12 Guarantee APSiO months of use of the machine, after reporting the owner. Maintenance Service Inspection carried out every 4 years of machine use (1) - Authorized Sales and Service Centre (2) - post-warranty service 586.01.UM.2A.EN Pronar KPR500...
Page 114 The gearbox oil replacement • • Wear condition of cutting knife bushings • Lubrication See table: Lubrication schedule See table: Tightening schedule for important Checking screw connections bolted connections Replacement of hydraulic hoses Every 4 years SER.1.1-002.02.EN Pronar KPR500 586.01.UM.2A.EN...
Page 115: Checking Plugs And Connection Sockets
If the machine is disconnected from the tractor, con- nections should be protected with covers I placed in their designated sockets. Before the winter period, it is recommended to preserve the seal with preparations 68-6.03-1 Figure 6.1 Examples of connections 586.01.UM.2A.EN Pronar KPR500...
Page 116 (e.g. silicone lubricants for rubber elements). Each time before connecting the machine, check the technical condition and degree of cleanliness of connections and sockets on the agricultural tractor. If necessary clean or repair tractor sockets. SER.1.1-014.01.EN Pronar KPR500 586.01.UM.2A.EN...
Page 117: Measurement Of Air Pressure, Check Tires And Wheels
3. If necessary, inflate the wheel to the required pressure. 4. The required air pressure is described on a decal (1) located on the wheel rim. 5. Check tread depth. 6. Inspect the tire sidewall. 7. Inspect the tire for defects, cuts, deformations, bumps indicating mechanical damage to the tire. 586.01.UM.2A.EN Pronar KPR500...
Page 118 Rims should be checked for deformation, material cracks, weld cracks, corrosion, especially around welds and in the place contact with the tire. SER.1.1-004.01.EN Pronar KPR500 586.01.UM.2A.EN...
Page 119: Hydraulic System Checking
Hydraulic couplings for connecting to the tractor must be technically sound and kept clean. Each time before connecting, make sure that the sockets in the tractor are maintained in good condition. The tractor's and mower’s hydraulic systems are sensitive to the 586.01.UM.2A.EN Pronar KPR500...
Page 120 Chapter 6 - Periodic inspections and technical service presence of solid impurities that can cause damage to precise components of the installation (scratch the surface of cylinders, etc.) SER.1.1-005.01.EN 6.10 Pronar KPR500 586.01.UM.2A.EN...
Page 121: Replacement Of Hydraulic Hoses
Chapter 6 - Periodic inspections and technical service REPLACEMENT OF HYDRAULIC HOSES Rubber hydraulic hoses should be replaced every 4 years regardless of their technical condition. This operation should be entrusted to specialized workshops. SER.3.8-020.01.EN 586.01.UM.2A.EN Pronar KPR500 6.11...
Page 122: Tightening Torques For Screw Connections
Replace the lost elements with new ones. 589-I.10-1 Figure 6.3 Screw with metric thread (1) strength class, (d) thread diameter 6.12 Pronar KPR500 586.01.UM.2A.EN...
Page 123 M22x1 | M24x1.5 | M26x1.5 13 (1/2”) 50÷ 70 M26x1.5 | M27x1.5 | M27x2 16 (5/8”) 70÷ 100 M30x1.5 | M30x2 | M33x1.5 20 (3/4”) 70÷ 100 M38x1.5 | M36x2 25 (1”) 100÷ 150 M45x1.5 32 (1.1/4”) 150÷ 200 SER.3.G-011.01.EN 586.01.UM.2A.EN Pronar KPR500 6.13...
Page 124: Wheel Maintenance
• Place wheel on hub, tighten nuts so that wheel rim tightly fits the hub. • Lower the machine, tighten nuts according to recommended torque and given sequence. Wheel nuts should be tightened using the torque of 270 Nm – M18x1.5 nuts. Figure 6.4 Sequence of nut tightening 6.14 Pronar KPR500 586.01.UM.2A.EN...
Page 125 Proper technical condition and appropriate mainte- nance of wheels significantly extends the life of these components and ensures appropriate level of safety to machine users. 586.01.UM.2A.EN Pronar KPR500 6.15...
Page 126 Chapter 6 - Periodic inspections and technical service Check air pressure in tyres and visual inspection of steel wheels: • at regular intervals (100 h). • if needed. SER.1.1-006.01.EN 6.16 Pronar KPR500 586.01.UM.2A.EN...
Page 127: Half Axle Maintenance
• changing grease in half axle bearings, faster wear of bearings and hub seals. • changing bearings, hub seals, Bearing life is dependent on machine working conditions, loading, ground may be performed by specialist workshops. speed and lubrication conditions. 586.01.UM.2A.EN Pronar KPR500 6.17...
Page 128 • Moving the wheel try to detect slackness. You may use a lever placed under the wheel sup- porting the other end of the lever on the floor. 6.18 Pronar KPR500 586.01.UM.2A.EN...
Page 129 • Take off hub cover (1) – figure (6.1). • take out split cotter pin (2) securing castellated nut (3) 567-I.03-1 Figure 6.7 Adjustment of road wheel axle bearings (1) hub cover (2) castellated nut (3) - securing cotter pin 586.01.UM.2A.EN Pronar KPR500 6.19...
Page 130 • Delicately tap the hub cap with rubber or wooden mallet. The wheel should turn smoothly without jamming and detectable resistance. Only adjust bearings, when the machine is hitched to a tractor. SER.1.1-009.02.EN 6.20 Pronar KPR500 586.01.UM.2A.EN...
Page 131: Drive Transmission System Maintenance
Add oil through the filler opening in the gear top cover. Figure 6.8 Inspect and replace oil in the gearbox (1) bevel gear (2) divider gearbox (3) telescopic shafts 586.01.UM.2A.EN Pronar KPR500 6.21...
Page 132 • Drain oil to an appropriate receptacle. • tighten the plug, add new oil through the opening in the cylinder top cover. To change oil in bevel gearbox (Figure: Check oil level and change oil in bevel gears): 6.22 Pronar KPR500 586.01.UM.2A.EN...
Page 133 (1) gear body (2) plug with dipstick; (3) oil drain (4) inspection opening cover (5) blade mounting nut (7) cutting unit mounting nut (8) cutting unit guard (9) cutting blades (10) cutting unit bracket (11) inspection opening 586.01.UM.2A.EN Pronar KPR500 6.23...
Page 134 • use an Allen key to unscrew the oil drain plug (3) • Drain oil to an appropriate receptacle. • tighten drain plug (3). • assemble the cutting unit, • add oil to the gear. SER.1.1-008.24.EN 6.24 Pronar KPR500 586.01.UM.2A.EN...
Page 135: Operation Of The Cutting Head
Figure 6.11 Replacement of the cutting knives (1) - cover for inspection hole, (2) - inspection hole; - nut, (4) - washer, (5) - bolt , (6) - knife, (7) - sleeve, (8) - cylinder head cover, 586.01.UM.2A.EN Pronar KPR500 6.25...
Page 136 303-890-000249 6 pieces Right knife Hardox 407-001-005816 6 pieces Left knife 63-SPH02-L 303-890-000250 3 pieces Left knife 63-SPH02-L 407-001-005815 3 pieces Knife bushing 407-005-004379 9 pieces Knife bolt 407-005-004378 9 pieces Ring nut 324-200-000704 9 pieces 6.26 Pronar KPR500 586.01.UM.2A.EN...
Page 137 Chapter 6 - Periodic inspections and technical service Figure 6.12 Potential wear points for head components (1) - knife, (2) - knife mounting bolt; (3) - knife bushing, (a) - places of wear, losses, SER.1.1-007.12.EN 586.01.UM.2A.EN Pronar KPR500 6.27...
Page 138: Lubrication
Table 6.5. Lubricants Item Symbol Description general purpose machine grease (lithium, calcium), solid grease for heavily loaded components with the addition of MOS graphite anti-corrosive spray plain machine oil, silicone spray grease SAE.90EP (80W90 GL-5) gear oil 6.28 Pronar KPR500 586.01.UM.2A.EN...
Page 139 Chapter 6 - Periodic inspections and technical service Table 6.6. Machine lubrication schedule Name Drawbar eye Hitch pins (front) Hitch pins (rear) 586.01.UM.2A.EN Pronar KPR500 6.29...
Page 140 Chapter 6 - Periodic inspections and technical service Articulated telescopic shaft (socket) The arms actuator pins Suspension actuator pins Suspension pin 6.30 Pronar KPR500 586.01.UM.2A.EN...
Page 141 Chapter 6 - Periodic inspections and technical service Arm hinge Suspension tie rods Control arm pin Shaft joints * 586.01.UM.2A.EN Pronar KPR500 6.31...
Page 142 Chapter 6 - Periodic inspections and technical service Right-angle gear the transfer gearbox Hub bearings (2 in each hub) * - For detailed information on operation and maintenance, refer to the shaft manufacturer's manual. SER.1.1-010.12.EN 6.32 Pronar KPR500 586.01.UM.2A.EN...
Page 143: Electrical System Service And Warning Elements
5. Check the mounting of the SMV triangular plate and its bracket. 6. Before travelling on a public road, make sure that the tractor has a reflective warning triangle. SER.1.1-011.01.EN 586.01.UM.2A.EN Pronar KPR500 6.33...
Page 144: Consumables
Table 6.7. Characteristics of Agrol U Lotos oil Item Name Unit Kinematic viscosity at 100ºC 10.0-11.5 Viscosity index, min >95 Pour point, max ºC <-24 Base number mgKOH/g Flash-point ºC >230 6.34 Pronar KPR500 586.01.UM.2A.EN...
Page 145: Lubricants
Particularly important are safety rules and how to handle a given lubricant and how to dispose of waste (used containers, contam- inated rags, etc.). The information leaflet (product card) store together with the grease. SER.1.1-015.01.EN 586.01.UM.2A.EN Pronar KPR500 6.35...
Page 146: Tires
10,0/75-15,3 10PRAW909 TL BKT 126A8 520 kPa (153.09.70) 9x15.3 10.0/75-15.3 10PR IM04 TL Mitas 122A8 400 kPa (153.09.70) 9x15.3 10.0/75-15.3 10PR AW TL STARCO 123A8 390 kPa (153.09.70) 9x15.3 10.0/75-15.3 10PR Deli Tyre 123A8 390 kPa (153.09.70) SER.1.1-013.12.EN 6.36 Pronar KPR500 586.01.UM.2A.EN...
Page 147: Faults And How To Remove Them
Repair the clutch according to the clutch slippage warped plates. shaft operator's manual. Shaft load too high. Reduce ground speed and crop consumption. Oil on the linings. Replace the linings. Glazed friction linings. Wipe with sandpaper. 586.01.UM.2A.EN Pronar KPR500 6.37...
Page 148 Poor chopping Excessive ground speed. Raise the front of the mower in rela- tion to the rear in order to hold and rotate the material for longer. Cut too high. Lower cutting height. SER.1.1-012.01.EN 6.38 Pronar KPR500 586.01.UM.2A.EN...

PRONAR TORNADO KPR500 User Manual

Quick Links

Need help?

Questions and answers

Related Manuals for PRONAR TORNADO KPR500

Summary of Contents for PRONAR TORNADO KPR500

Table of Contents