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Summary of Contents for Welker TCC-5
- Page 1 INSTALLATION, OPERATION, AND MAINTENANCE MANUAL WELKER TRANSPORTABLE CRUDE OIL CONTAINER ® MODEL TCC-5 DRAWING NUMBERS AD557CO.1 AD557CO.2 MANUAL NUMBER IOM-197 REVISION Rev. A, 05/01/2024...
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Page 2: Table Of Contents
APPENDIX Referenced or Attached Documents Copyright © 1997 2024, Welker, Inc. All rights reserved. Welker®, W Welker®, W logo, WelkerScope®, WelkerJet®, and OdorEyes® are registered trademarks of Welker, Inc. IOM-197 | MODEL: TCC-5 | REV. A 13839 West Bellfort Street, Sugar Land, TX 77498 welker.com... -
Page 3: Safety
Appendix to this manual. The information in this manual has been carefully checked for accuracy and is intended to be used as a guide for the installation, operation, and maintenance of the Welker® equipment described in this manual. Correct installation and operation, however, are the responsibility of the end user. Welker® reserves the right to make changes to this manual and all products in order to improve performance and reliability. -
Page 4: Product Information
The TCC-5 can be installed to a laboratory mixing skid to mix the collected sample for laboratory analysis and to clean the TCC-5 after use. The internal spray bar with nozzle ensures that the walls and top of the TCC-5 are reached during mixing and cleaning. -
Page 5: Specifications
1.3 Specifications The specifications listed in this section are generalized for this equipment. Welker® can modify the equipment according to your company's needs. Please note that the specifications may vary depending on the customization of your equipment. Table 1: Welker® TCC-5 Specifications... -
Page 6: Equipment Diagrams
1.4 Equipment Diagrams Figure 1: Welker® TCC-5 Transportable Crude Oil Container Diagram IOM-197 | MODEL: TCC-5 | REV. A 13839 West Bellfort Street, Sugar Land, TX 77498 welker.com Service Department: 281.491.2331... - Page 7 Figure 2: Welker® TCC-5 Standard Lid Design IOM-197 | MODEL: TCC-5 | REV. A 13839 West Bellfort Street, Sugar Land, TX 77498 welker.com Service Department: 281.491.2331...
- Page 8 Figure 3: Welker® TCC-5 Screw-Tight Lid Diagram IOM-197 | MODEL: TCC-5 | REV. A 13839 West Bellfort Street, Sugar Land, TX 77498 welker.com Service Department: 281.491.2331...
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Page 9: Installation & Operation
These instructions are written with the assumption that a Welker® MSTCC Laboratory Mixing Skid will be used to mix the contents of the TCC-5. While it is possible to use the MSTCC and the TCC-5 with equivalent third-party equipment, the MSTCC has been designed to take full advantage of the TCC- features to provide a quality sample for basic sediment and water (BS&W) -
Page 10: Installing The Tcc-5 To The Sampling System
Reversing the Optional High-Level Switch Follow the instructions in Section 2.3, Opening the Lid of the TCC-5, to open the lid of the TCC-5. Then locate the ball float. Remove the C-clip from the shaft (Figure 4). Then remove the ball float from the shaft. -
Page 11: Opening The Lid Of The Tcc-5
Depressurize the TCC-5 by depressing the inlet quick-connect body (Figure 1). If the TCC-5 is equipped with the standard (i.e., flip-lever) lid (Figure 2), pull up on the flip lever. This will release the lid. Then, while grasping the flip lever, carefully maneuver the oval lid, tilt the lid slightly sideways in the oval opening, and pull the lid off. -
Page 12: Mixing Operations
To clean the TCC-5 without using the MSTCC, see Section 3.2, Cleaning the TCC-5 Without Using an MSTCC. The unit might be heavy when it reaches the 80% limit. It might be necessary to have a partner assist in removing the TCC-5. Use appropriate personal protective equipment (PPE) and follow appropriate company policies for heavy lifting. -
Page 13: Maintenance
3.1 Before You Begin Welker® recommends that the TCC-5 be cleaned after each use. If the TCC-5 is stored for some time prior to use, the TCC-5 might need to be cleaned prior to being installed to a sampling system. -
Page 14: Cleaning The Tcc-5 Without Using An Mstcc
Close the lid of the TCC-5. See Section 2.4, Closing the Lid of the TCC -5, for instructions on properly closing the lid of the TCC-5. The cleaned TCC-5 may now be installed to a sampling system. See Section 2.2, Installing the TCC-5 to the Sampling System, for instructions. -
Page 15: Troubleshooting Guidelines
Adverse effects could be encountered Use all chemical solvents safely, by the operator should the operator fail following all personal protective The solvent used to clean the TCC-5 is to follow company policy and use equipment (PPE) and usage directions toxic. -
Page 16: Appendix
APPENDIX: REFERENCED OR ATTACHED DOCUMENTS Welker® Installation, Operation, and Maintenance (IOM) Manuals suggested for reference or for use with this unit: • IOM-036: Welker® MSTCC Laboratory Mixing Skid • IOM-136: Welker® MSTCCA Laboratory Mixing Skid • IOM-205: Welker® MSTCCJ Laboratory Mixing Skid Other Installation, Operation, and Maintenance (IOM) Manuals suggested for reference or for use with this unit: •... - Page 17 _______________________________________________________________________________________________________________________________________ _______________________________________________________________________________________________________________________________________ _______________________________________________________________________________________________________________________________________ _______________________________________________________________________________________________________________________________________ _______________________________________________________________________________________________________________________________________ _______________________________________________________________________________________________________________________________________ _______________________________________________________________________________________________________________________________________ _______________________________________________________________________________________________________________________________________ _______________________________________________________________________________________________________________________________________ _______________________________________________________________________________________________________________________________________ 13839 West Bellfort Street Sugar Land, TX 77498 Phone: 281.491.2331 welker.com IOM-197 | MODEL: TCC-5 | REV. A 13839 West Bellfort Street, Sugar Land, TX 77498 welker.com Service Department: 281.491.2331...
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