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Summary of Contents for Tangye P6100
- Page 1 User Service & Maintenance Manual Tangye 100 Tonne Hydralite Jacks Revision 1 – Issue 1 (MOD 21407) Allspeeds Ltd. Royal Works, Atlas Street Clayton Le Moors, Lancashire, UK. BB5 5LW 01254 615100...
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Page 2: Table Of Contents
9.15 Installing Pump Plungers ..........23 9.16 Cistern – Liner Seal ............24 9.17 Installing the Cistern ............ 24 Allspeeds Document – User Service & Maintenance Manual Tangye 100 Tonne Hydralite Jacks Page 2 of 28 Rev 1. Issue 1. Date: 04/12/2023... - Page 3 12.5 Jack will not sustain load ..........28 12.6 Leaking from cistern ............ 28 Contact The Manufacturer ............28 Allspeeds Document – User Service & Maintenance Manual Tangye 100 Tonne Hydralite Jacks Page 3 of 28 Rev 1. Issue 1. Date: 04/12/2023...
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Page 4: Scope
(e.g. Shell Tellus 32). For compatibility with any other fluid, please contact the manufacturer. Allspeeds Document – User Service & Maintenance Manual Tangye 100 Tonne Hydralite Jacks Page 4 of 28 Rev 1. Issue 1. Date: 04/12/2023... -
Page 5: Environmental Considerations
Any spilt oil may create a slipping or tripping hazard. Care must be taken around the work area. Allspeeds Document – User Service & Maintenance Manual Tangye 100 Tonne Hydralite Jacks Page 5 of 28 Rev 1. Issue 1. Date: 04/12/2023... -
Page 6: Warning Symbols
Do not place anything under jack while prevent tipping. loaded unless mechanically locked (With screw type jack etc.) Allspeeds Document – User Service & Maintenance Manual Tangye 100 Tonne Hydralite Jacks Page 6 of 28 Rev 1. Issue 1. Date: 04/12/2023... -
Page 7: Exploded View
4 Exploded View 4.1 Plain Ram Allspeeds Document – User Service & Maintenance Manual Tangye 100 Tonne Hydralite Jacks Page 7 of 28 Rev 1. Issue 1. Date: 04/12/2023... -
Page 8: Parts List
Serial Plate Screws Tangye Decal 752563 Tangye Decal (Sticker) Service Kit 995058 Parts in kit suffixed( * ) Allspeeds Document – User Service & Maintenance Manual Tangye 100 Tonne Hydralite Jacks Page 8 of 28 Rev 1. Issue 1. Date: 04/12/2023... -
Page 9: Seal Kit/Service Kit
Table 1: Seal Kit Part Numbers Table 1: Seal Kit Part Numbers Seal Kit Jack Model 995058 P6100, P6100A, P6100S Allspeeds Document – User Service & Maintenance Manual Tangye 100 Tonne Hydralite Jacks Page 9 of 28 Rev 1. Issue 1. Date: 04/12/2023... -
Page 10: Maintenance
Allspeeds Document – User Service & Maintenance Manual Tangye 100 Tonne Hydralite Jacks Page 10 of 28... -
Page 11: Required Tools
• Nylon hammer (around 225g / 8 ounce) to assist assembly • Air line with blow gun or other means of removing dust and contaminants Allspeeds Document – User Service & Maintenance Manual Tangye 100 Tonne Hydralite Jacks Page 11 of 28... -
Page 12: Partial Service
Be cautious not to damage the seat. The instruction plate (109197M) can now be refitted. Figure 1: Replacing Release Valve Seal Allspeeds Document – User Service & Maintenance Manual Tangye 100 Tonne Hydralite Jacks Page 12 of 28 Rev 1. Issue 1. Date: 04/12/2023... -
Page 13: Draining And Replacing The Oil
Note: the quadrants should only be refitted to the cistern at this stage if you do not wish to complete a full service of the jack by removing the cistern from the base. Allspeeds Document – User Service & Maintenance Manual Tangye 100 Tonne Hydralite Jacks Page 13 of 28... -
Page 14: Dipstick Seals
(793046) and valve body (710280) should be squeezed together (compressing the internal spring) to assist with fitting the O ring. Figure 4: Dipstick Seal Replacement Allspeeds Document – User Service & Maintenance Manual Tangye 100 Tonne Hydralite Jacks Page 14 of 28 Rev 1. Issue 1. Date: 04/12/2023... -
Page 15: Refilling With Oil
9, then the refilling of oil should be done at the end when the jack is otherwise fully assembled. To refill the jack with oil, see data in section 9.19. Allspeeds Document – User Service & Maintenance Manual Tangye 100 Tonne Hydralite Jacks Page 15 of 28 Rev 1. Issue 1. Date: 04/12/2023... -
Page 16: Full Servicing
Figure 5: Removing Cistern Allspeeds Document – User Service & Maintenance Manual Tangye 100 Tonne Hydralite Jacks Page 16 of 28 Rev 1. Issue 1. Date: 04/12/2023... -
Page 17: Pump Plunger Seals
3.) Split the assembly by unscrewing the brass nut (791037) on the high-pressure side of the tube (790097) that connects the two pump bodies. Figure 7: Pump Body Removal and Separation Allspeeds Document – User Service & Maintenance Manual Tangye 100 Tonne Hydralite Jacks Page 17 of 28 Rev 1. Issue 1. Date: 04/12/2023... -
Page 18: High-Pressure Pump Body Seal
Steps 9.8 – 9.17 should only be performed using appropriate tools and methods to remove and refit the liner. This includes retightening the liner accurately to the appropriate Allspeeds Document – User Service & Maintenance Manual Tangye 100 Tonne Hydralite Jacks Page 18 of 28... - Page 19 (732013 (A)) by removing the screw (041630). The retaining nut can now be unscrewed. Figure 10: Removing the Liner Allspeeds Document – User Service & Maintenance Manual Tangye 100 Tonne Hydralite Jacks Page 19 of 28 Rev 1. Issue 1. Date: 04/12/2023...
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Page 20: Liner - Base Seal
Remove the old garter seal (025588*) and replace with a new one. Ensure that it is installed with the ribs facing inwards as shown. Figure 12: Garter Seal Replacement Allspeeds Document – User Service & Maintenance Manual Tangye 100 Tonne Hydralite Jacks Page 20 of 28 Rev 1. Issue 1. Date: 04/12/2023... -
Page 21: Ram Packing
273 Nm (370 ft-lb). This must only be done using the appropriate tools as described previously. Figure 14: Fitting the Liner Allspeeds Document – User Service & Maintenance Manual Tangye 100 Tonne Hydralite Jacks Page 21 of 28 Rev 1. Issue 1. Date: 04/12/2023... -
Page 22: Installing The Ram
4.) Tighten up the nut (791037) on the tube (790097) to secure it to the high-pressure pump body. Allspeeds Document – User Service & Maintenance Manual Tangye 100 Tonne Hydralite Jacks Page 22 of 28 Rev 1. Issue 1. Date: 04/12/2023... -
Page 23: Installing Pump Plungers
Brush the pump plunger seals with oil and install into the pump bodies, ensuring that the rockers (773001) are oriented as shown. Figure 17: Installing Pump Plungers Allspeeds Document – User Service & Maintenance Manual Tangye 100 Tonne Hydralite Jacks Page 23 of 28 Rev 1. Issue 1. Date: 04/12/2023... -
Page 24: Cistern - Liner Seal
4.) Ensure that the quadrant is correctly installed all the way. A gentle tap with a nylon hammer may be required. Allspeeds Document – User Service & Maintenance Manual Tangye 100 Tonne Hydralite Jacks Page 24 of 28 Rev 1. Issue 1. Date: 04/12/2023... -
Page 25: Refilling With Oil
After use, store the jack in an upright position with the ram fully descended and the operating quadrant in the ‘up’ position. Figure 19 - Storing With the Quadrant "Up" Allspeeds Document – User Service & Maintenance Manual Tangye 100 Tonne Hydralite Jacks Page 25 of 28 Rev 1. Issue 1. Date: 04/12/2023... -
Page 26: Decommissioning
Hydraulic fluid should be drained into a suitable container and disposed of in accordance with current local regulations. Allspeeds Document – User Service & Maintenance Manual Tangye 100 Tonne Hydralite Jacks Page 26 of 28 Rev 1. Issue 1. Date: 04/12/2023... -
Page 27: Troubleshooting
Plunger seal worn or damaged (indicated by lighter than usual action of the operating handle under load): see section 9.3. Allspeeds Document – User Service & Maintenance Manual Tangye 100 Tonne Hydralite Jacks Page 27 of 28 Rev 1. Issue 1. Date: 04/12/2023... -
Page 28: Jack Will Not Sustain Load
This should include model, serial number, and specifics of any issues. Allspeeds Document – User Service & Maintenance Manual Tangye 100 Tonne Hydralite Jacks Page 28 of 28 Rev 1. Issue 1. Date: 04/12/2023...
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