Table of Contents
Related Manuals for Tangye PS620
Summary of Contents for Tangye PS620
- Page 1 User Service & Maintenance Manual Tangye Hydralite Jacks (excluding 72 and 100 tonne models) Revision 1 – Issue 1 (MOD 21407) Allspeeds Ltd. Royal Works, Atlas Street Clayton Le Moors, Lancashire, UK. BB5 5LW 01254 615100...
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Page 2: Table Of Contents
Replacing Relief Valve Seal .......... 25 Cleaning the Filter ............26 Replacing the Liner – Base Seal ........26 Allspeeds Document - User Service & Maintenance Manual Tangye Hydralite Jacks Page 2 of 32 Rev 1. Issue 1. Date: 04/12/2023... - Page 3 12.4 Jack will not raise full load ........... 31 12.5 Jack will not sustain load ..........32 12.6 Leaking from cistern ............ 32 Allspeeds Document - User Service & Maintenance Manual Tangye Hydralite Jacks Page 3 of 32 Rev 1. Issue 1. Date: 04/12/2023...
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Page 4: Scope
1 Scope This manual covers the maintenance and servicing of the Hydralite range of Tangye hydraulic lifting jacks. The Hydralite range are lightweight, moveable jacks designed to lift heavy loads with low effort and maximum safety. These jacks are not designed to be moved whilst under load. -
Page 5: Oil Requirements
• The jack should not be used for the lifting of persons. Recommended PPE for operation and maintenance includes safety shoes, safety glasses and gloves. Allspeeds Document - User Service & Maintenance Manual Tangye Hydralite Jacks Page 5 of 32 Rev 1. Issue 1. Date: 04/12/2023... -
Page 6: Warning Symbols
Ensure jack is on level, smooth surface to Do not place anything under jack while prevent tipping. loaded unless mechanically locked (With screw type jack etc.) Allspeeds Document - User Service & Maintenance Manual Tangye Hydralite Jacks Page 6 of 32 Rev 1. Issue 1. Date: 04/12/2023... -
Page 7: Exploded View
4 Exploded View 4.1 Plain Ram Variants Allspeeds Document - User Service & Maintenance Manual Tangye Hydralite Jacks Page 7 of 32 Rev 1. Issue 1. Date: 04/12/2023... -
Page 8: Screwed Ram Variants
4.2 Screwed Ram Variants Allspeeds Document - User Service & Maintenance Manual Tangye Hydralite Jacks Page 8 of 32 Rev 1. Issue 1. Date: 04/12/2023... -
Page 9: Parts List
752563 752563 752563 752563 Service Kit Parts in kit suffixed( * ) 133506 133930 133506 133506 133506 133930 133506 Allspeeds Document - User Service & Maintenance Manual Tangye Hydralite Jacks Page 9 of 32 Rev 1. Issue 1. Date: 04/12/2023... -
Page 10: Tonne Hydralite Parts List
752563 752563 752563 752563 Service Kit Parts in kit suffixed( * ) 133511 133932 133511 133511 133511 133932 133511 Allspeeds Document - User Service & Maintenance Manual Tangye Hydralite Jacks Page 10 of 32 Rev 1. Issue 1. Date: 04/12/2023... -
Page 11: Tonne Hydralite Parts List
Tangye Decal Tangye Decal (Sticker) 752563 752563 752563 Service Kit Parts in kit suffixed( * ) 133529 133934 133529 Allspeeds Document - User Service & Maintenance Manual Tangye Hydralite Jacks Page 11 of 32 Rev 1. Issue 1. Date: 04/12/2023... -
Page 12: Tonne Hydralite Parts List
752563 752563 752563 752563 Service Kit Parts in kit suffixed( * ) 133518 133935 133518 133518 133518 133935 133518 Allspeeds Document - User Service & Maintenance Manual Tangye Hydralite Jacks Page 12 of 32 Rev 1. Issue 1. Date: 04/12/2023... -
Page 13: Seal Kit/Service Kit
PS630S, PS1230S PS660, PS660C, PS660C1, PS660Z, PS672Z, PS1260, 133518 PS1260C, PS1260C1 PS660S, PS1260S 133935 133529 PS1840, PS1840C 133934 PS1840S Allspeeds Document - User Service & Maintenance Manual Tangye Hydralite Jacks Page 13 of 32 Rev 1. Issue 1. Date: 04/12/2023... -
Page 14: Maintenance
Allspeeds Document - User Service & Maintenance Manual Tangye Hydralite Jacks Page 14 of 32... -
Page 15: Required Tools
• Nylon hammer (around 225g / 8 ounce) to assist assembly • Air line with blow gun or other means of removing dust and contaminants Allspeeds Document - User Service & Maintenance Manual Tangye Hydralite Jacks Page 15 of 32... -
Page 16: Partial Service
(8.a). It should not be necessary to remove the M4 screw during the service. Figure 1: Removing Base Screws Allspeeds Document - User Service & Maintenance Manual Tangye Hydralite Jacks Page 16 of 32 Rev 1. Issue 1. Date: 04/12/2023... - Page 17 (3.h). For non-aircraft variants, this is done by removing the screw (3.f) and spring washer (3.g). The retaining nut can now be unscrewed. Allspeeds Document - User Service & Maintenance Manual Tangye Hydralite Jacks Page 17 of 32...
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Page 18: Replacing The Ram Packing
The first smaller screw and accompanying should be tightened to 2.5 N.m (1.9 ft-lb) and the second larger screw, with accompanying washer, should be tightened to 10 N.m (7.4 ft-lb). Allspeeds Document - User Service & Maintenance Manual Tangye Hydralite Jacks Page 18 of 32 Rev 1. Issue 1. Date: 04/12/2023... -
Page 19: Replacing The Release Valve Seal
Be careful not to damage the seat. The instruction plate (2.f) can now be refitted. Figure 4: Replacing Release Valve Seal Allspeeds Document - User Service & Maintenance Manual Tangye Hydralite Jacks Page 19 of 32 Rev 1. Issue 1. Date: 04/12/2023... -
Page 20: Dipstick Seals
Volumes are shown in Table 9. To refill the oil, see section (8.11) Allspeeds Document - User Service & Maintenance Manual Tangye Hydralite Jacks Page 20 of 32 Rev 1. Issue 1. Date: 04/12/2023... -
Page 21: Replacing Suction And Delivery Valves
3. Fit the new valve ball (10.d*) and screw in the blanking plug (10.e). 4. Tighten the blanking plug (10.e) to 10 Nm (7.4 ft-lb). Allspeeds Document - User Service & Maintenance Manual Tangye Hydralite Jacks Page 21 of 32... -
Page 22: Refilling With Oil
(9), then the refilling of oil should be done at the end when the jack is otherwise fully assembled. To refill the jack with oil, see data in section (9.12). Allspeeds Document - User Service & Maintenance Manual Tangye Hydralite Jacks Page 22 of 32 Rev 1. Issue 1. Date: 04/12/2023... -
Page 23: Full Servicing
3. The old gasket (2.d*) can be discarded and replaced with a new one during reassembly, ensuring that it is correctly oriented. Figure 7: Removing Cistern Allspeeds Document - User Service & Maintenance Manual Tangye Hydralite Jacks Page 23 of 32 Rev 1. Issue 1. Date: 04/12/2023... -
Page 24: Replacing The Quadrant Shaft Seal
5.) Apply a small amount of Loctite 222 to the threads when re-assembling the grub screw (6.c) to the tumbler (6.d). Figure 8: Replacing Quadrant Shaft Seal Allspeeds Document - User Service & Maintenance Manual Tangye Hydralite Jacks Page 24 of 32 Rev 1. Issue 1. Date: 04/12/2023... -
Page 25: Replacing The Pump Plunger Seal
2.) Remove the seal (4.b*) and push the new one into place. 3.) Refit the relief valve and tighten to 48 Nm (35 ft-lb). Allspeeds Document - User Service & Maintenance Manual Tangye Hydralite Jacks Page 25 of 32 Rev 1. Issue 1. Date: 04/12/2023... -
Page 26: Cleaning The Filter
3.) Reinstall the liner (3.d) and tighten to the torques shown in Table 3 Table 3: Liner Torque Values Jack (Tonne) N.m. lbf/ft Allspeeds Document - User Service & Maintenance Manual Tangye Hydralite Jacks Page 26 of 32 Rev 1. Issue 1. Date: 04/12/2023... -
Page 27: Replacing The Garter Seals
(2.d*) on the base, ensuring it is in the correct orientation. The gasket can be held in position with a very small smearing of grease. Allspeeds Document - User Service & Maintenance Manual Tangye Hydralite Jacks Page 27 of 32... -
Page 28: Refilling With Oil
50-75mm. Now, open the release valve and press the ram down. Repeat this operation three times. Allspeeds Document - User Service & Maintenance Manual Tangye Hydralite Jacks Page 28 of 32 Rev 1. Issue 1. Date: 04/12/2023... -
Page 29: Testing After Servicing
Always ensure any oil spills are cleaned up after use. Allspeeds Document - User Service & Maintenance Manual Tangye Hydralite Jacks Page 29 of 32 Rev 1. Issue 1. Date: 04/12/2023... -
Page 30: Decommissioning
Remaining components should be disposed of with local current regulations. Hydraulic fluid should be drained into a suitable container and disposed of in accordance with current local regulations. Allspeeds Document - User Service & Maintenance Manual Tangye Hydralite Jacks Page 30 of 32 Rev 1. Issue 1. Date: 04/12/2023... -
Page 31: Troubleshooting
Plunger seal worn or damaged (indicated by lighter than usual action of the operating handle under load): see section 9.4. Allspeeds Document - User Service & Maintenance Manual Tangye Hydralite Jacks Page 31 of 32 Rev 1. Issue 1. Date: 04/12/2023... -
Page 32: Jack Will Not Sustain Load
If the troubleshooting section has referred to this section of the manual, please contact the manufacturer with details of the jack. This should include model, serial number, and specifics of any issues. Allspeeds Document - User Service & Maintenance Manual Tangye Hydralite Jacks Page 32 of 32 Rev 1. Issue 1. Date: 04/12/2023...