Tangye PS620 Original Instructions Manual

Tangye PS620 Original Instructions Manual

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Original Instructions
for
Hydralite Jacks
Revision 2 – Issue 1
(MOD 21237)
Allspeeds Ltd.
Royal Works, Atlas Street
Clayton Le Moors, Lancashire, UK.
BB5 5LW
01254 615100

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Summary of Contents for Tangye PS620

  • Page 1 Original Instructions Hydralite Jacks Revision 2 – Issue 1 (MOD 21237) Allspeeds Ltd. Royal Works, Atlas Street Clayton Le Moors, Lancashire, UK. BB5 5LW 01254 615100...
  • Page 2: Table Of Contents

    100 Tonne Jacks Only ..........22 After Use ..............23 Maintenance ............24 Parts List ..............26 Seal Kit Components............ 26 Decommissioning ........... 27 Allspeeds Document - Tangye Hydralite Manual Page 2 of 27 Rev 1. Issue 1. Date: 01/07/2021...
  • Page 3: Scope

    1 Scope This manual covers the operation and maintenance of the Hydralite range of Tangye hydraulic lifting jacks. The Hydralite range are lightweight, moveable jacks designed to lift heavy loads with low effort and maximum safety. These jacks are not designed to be moved whilst under load.
  • Page 4: Technical Data

    By its design, the jack operates slowly under manual effort. There is no noticeable noise or vibration. The noise level does not exceed 70 dB(A). Allspeeds Document - Tangye Hydralite Manual Page 4 of 27 Rev 1. Issue 1. Date: 01/07/2021...
  • Page 5: Declaration Of Conformity

    3 Declaration of Conformity...
  • Page 6: General Safety Rules

    4 General Safety Rules 4.1 Warnings These warning are provided to improve safety and should be carefully read before using or maintaining the equipment. 4.2 Important Information It is vital that these instructions are available to the equipment users. It is also important that they are retained with the equipment if it is sold or transferred to another user.
  • Page 7: Warning Symbols

    Ensure jack is on level, smooth surface to Do not place anything under jack while prevent tipping. loaded unless mechanically locked (With screw type jack etc.) Allspeeds Document - Tangye Hydralite Manual Page 7 of 27 Rev 1. Issue 1. Date: 01/07/2021...
  • Page 8: Pinch Points

    Keep all body parts away from these areas when operating the jack to avoid injury. Figure 1 – Pinch Points on the Jack Allspeeds Document - Tangye Hydralite Manual Page 8 of 27 Rev 1. Issue 1. Date: 01/07/2021...
  • Page 9: Operating Instructions

    Ensure the work area is clear and free from obstructions. • Ensure the operator can watch the lifting device and the load during all movements. Allspeeds Document - Tangye Hydralite Manual Page 9 of 27 Rev 1. Issue 1. Date: 01/07/2021...
  • Page 10: Check Oil Level

    If oil needs to be added, ensure that the surrounding area is clean. Use high quality hydraulic oil such as Shell Tellus ISO 32 or equivalent. Figure 2 – Removing and Checking the Dipstick Allspeeds Document - Tangye Hydralite Manual Page 10 of 27 Rev 1. Issue 1. Date: 01/07/2021...
  • Page 11: Positioning The Jack

    Allspeeds Document - Tangye Hydralite Manual Page 11 of 27 Rev 1. Issue 1. Date: 01/07/2021...
  • Page 12 Always ensure that loads are applied centrally to the ram or to the full extent of the claw. Figure 4 – Applying Loads Allspeeds Document - Tangye Hydralite Manual Page 12 of 27 Rev 1. Issue 1. Date: 01/07/2021...
  • Page 13 If the jack is to be placed some distance under the load, use the operating lever in the operating lever/quadrant socket to position the jack. Figure 5 – Manoeuvring the Jack Allspeeds Document - Tangye Hydralite Manual Page 13 of 27 Rev 1. Issue 1. Date: 01/07/2021...
  • Page 14: Raising The Jack

    Do Not attempt to exceed the rated load of the jack on the head or toe/claw. Allspeeds Document - Tangye Hydralite Manual Page 14 of 27 Rev 1. Issue 1. Date: 01/07/2021...
  • Page 15 When the full extension has been achieved a positive stop is engaged; further pumping will only circulate oil within the jack. This circulation will be apparent to the operator because Allspeeds Document - Tangye Hydralite Manual Page 15 of 27 Rev 1. Issue 1. Date: 01/07/2021...
  • Page 16 Table 1 - Maximum Effort on Operating Lever Where the generated effort to raise the loaded jack exceeds 400N, the effort shall be lowered by additional persons. Allspeeds Document - Tangye Hydralite Manual Page 16 of 27 Rev 1. Issue 1. Date: 01/07/2021...
  • Page 17 5.4.4 Using Multiple Jacks If using more than one jack to raise a load, all the jacks must be able to individually raise the load e.g., two PS620 jacks cannot be used to lift a 30T load as it impossible to pump both jacks at exactly the same rate, or lower the jacks at exactly the same rate.
  • Page 18: Lowering The Jack

    (approx. 5°) at first. Figure 9 - Closing the Release Valve Screw Allspeeds Document - Tangye Hydralite Manual Page 18 of 27 Rev 1. Issue 1. Date: 01/07/2021...
  • Page 19: Jacks With Screwed Rams (Type S)

    Rotate the collar anti- clockwise until it reaches the top of the ram. Important Safety Note: Lifting claws must never be used with screwed ram jacks. Allspeeds Document - Tangye Hydralite Manual Page 19 of 27 Rev 1. Issue 1. Date: 01/07/2021...
  • Page 20: Jacks With Lifting Claws (Type C)

    If the claw is overloaded it could snap and put the operator in danger. Claws must only be used for vertical movements of loads. Allspeeds Document - Tangye Hydralite Manual Page 20 of 27 Rev 1. Issue 1. Date: 01/07/2021...
  • Page 21 Never attempt to use a claw on a jack without an extended base. Figure 13 – Always Use an Extended Base with a Claw Allspeeds Document - Tangye Hydralite Manual Page 21 of 27 Rev 1. Issue 1. Date: 01/07/2021...
  • Page 22: 100 Tonne Jacks Only

    Important: The jack will not lift the rated load unless the high-pressure pump is being used. Allspeeds Document - Tangye Hydralite Manual Page 22 of 27 Rev 1. Issue 1. Date: 01/07/2021...
  • Page 23: After Use

    Always ensure any oil spills are cleaned up after use. Allspeeds Document - Tangye Hydralite Manual Page 23 of 27 Rev 1. Issue 1. Date: 01/07/2021...
  • Page 24: Maintenance

    IMPORTANT - Replacement parts must always be sourced from Allspeeds Ltd. The use of unofficial components will invalidate the warranty and may lead to damage or jack failure. Allspeeds Document - Tangye Hydralite Manual Page 24 of 27 Rev 1. Issue 1. Date: 01/07/2021...
  • Page 25 Allspeeds Document - Tangye Hydralite Manual Page 25 of 27 Rev 1. Issue 1. Date: 01/07/2021...
  • Page 26: Parts List

    PS660, PS660C, PS660C1, PS660Z, PS672Z, PS1260, 133518 PS1260C, PS1260C1 PS660S, PS1260S 133935 PS1840, PS1840C 133529 PS1840S 133934 P6100S 995058 Table 3 – Seal Kits Allspeeds Document - Tangye Hydralite Manual Page 26 of 27 Rev 1. Issue 1. Date: 01/07/2021...
  • Page 27: Decommissioning

    Remaining components should be disposed of in accordance with local current regulations. Hydraulic fluid should be drained into a suitable container and disposed of in accordance with current local regulations. Allspeeds Document - Tangye Hydralite Manual Page 27 of 27 Rev 1. Issue 1. Date: 01/07/2021...

Table of Contents