Binderberger Conveyor Pro E 4,5 m Original Operator's Manual

Belt conveyor

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Belt conveyor Pro
Original Operator's Manual Copyright by Binderberger GmbH
Read the operating instructions carefully before
commissioning the machine!
Version 2.0
2011-12
Seite 0

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Summary of Contents for Binderberger Conveyor Pro E 4,5 m

  • Page 1 Belt conveyor Pro Original Operator‘s Manual Copyright by Binderberger GmbH Read the operating instructions carefully before commissioning the machine! Version 2.0 2011-12 Seite 0...
  • Page 2 This manual is valid for: Model Article number Conveyor Pro E 4,5 m FB-MFP-1 Conveyor Pro S 4,5 m FB-MFP-2 Conveyor Pro E 7,0 m FB-MFP-3 Conveyor Pro S 7,0 m FB-MFP-4 Version of this manual: Creation date: 2021-05 Conveyor Pro...
  • Page 3: Table Of Contents

    Table of Content EC Declaration of Conformity ..............4 Safety instructions .................. 5 2.1 Explanation of symbols ..............5 2.2 General safety instructions ..............6 2.3 Intended use ..................6 2.4 Operator requirements ..............6 2.5 Modifications to the machine ............7 2.6 Misuse and residual risks ..............
  • Page 4 6.3 Working with the belt conveyor ............16 6.3.1 Starting the conveyor belt .......... 16 6.4 Swivelling the belt conveyor ............17 6.5 Daily inspection ................17 Shut down ..................... 18 7.1 Safety instructions for decommissioning ........18 7.2 Switching off the belt conveyor ............19 Maintenance ..................
  • Page 5: Ec Declaration Of Conformity

    Annex IX of 2006/42 / EC. Notified checkplace for type examination according to Annex IX The following is the name and address of the person authorized to compile the technical documentation. CEO Karl Binderberger Binderberger Maschinenbau GmbH Fillmannsbach 9 AT-5144 St. Georgen am Fillmannsbach...
  • Page 6: Safety Instructions

    2. Safety instructions 2 Safety instructions Explanation of symbols Please pay attention to the meaning of the following symbolic explanations and instructions description. They are divided into levels of risk and classified in accordance with ISO 3864- 2 DANGER Indicates an immediate threat of danger. If the information is not followed, death or serious bodily injury (invalidity) is the result.
  • Page 7: General Safety Instructions

    2. Safety instructions General safety instructions The machine may only be operated by people who are trained, instructed and authorised for its use. These people must know the operating instructions and act in accordance with them. The respective competences of the operating personnel are clearly defined. Operating personnel undergoing training may only initially work with the machine under the supervision of an experienced person.
  • Page 8: Modifications To The Machine

    2. Safety instructions Modifications to the machine For safety reasons, no unauthorised modifications may be made to the machine; this applies in particular to welding work on load-bearing parts. Only use original spare parts / original wear parts / original accessories - these parts are specially designed for the machine.
  • Page 9: Description Of The Machine

    3. Overview 3 Description of the machine How it works The conveyor is driven either by an electric motor (400V/16A) or by an oil motor directly on the drive shaft. The conveyor belt can also be folded in the middle. This means that it requires less storage space.
  • Page 10: Overview

    3. Overview Overview Conveyor 4,5m Conveyor 7m Technical data Type FB Pro E FB Pro S FB Pro E FB Pro S 4,5m 4,5m 7,0m 7,0m Belt width [cm] 40 cm 40 cm 40 cm 40 cm Belt length [cm] 450 cm 450 cm 700 cm...
  • Page 11: Transport Of The Machine

    4. Transportation 4 Transport of the machine Safety instructions during transport WARNING Risk of injury during transport! • Make sure that there are no persons in the danger zone and that a sufficient safety distance is kept! • The machine may only be lifted at the designated holding points! •...
  • Page 12: Set Up Of The Machine

    5. Set up 5 Set up of the machine Safety instructions for set up WARNING Risk of injury if the machine is not set up correctly! • Always check the machine for transport damage before setting it up! • Set up the machine on a level and firm surface! •...
  • Page 13: Electrical Supply Line

    5. Set up Electrical supply line The fuse and dimensioning of the electrical supply line must be selected by a qualified electrician in accordance with national standards and depending on the length of the line! Connect the 5-pole CEE 400V/16A supply cable to the plug. Never carry out work on electrical equipment if you do not have the necessary expertise! Check the direction of rotation of the motor...
  • Page 14: Connecting The Hydraulic Hoses

    5. Set up Connecting the hydraulic hoses (tractor hydraulics) Connect the hydraulic hoses of the belt conveyor to a double-acting control unit of a tractor or to a hydraulic power pack. Folding up the belt conveyor To bring the belt conveyor into working position it is necessary to fold back the upper part and bring it in line with the lower part of the belt conveyor.
  • Page 15: Operation

    6. Operation 6 Operation Safety instructions during operation DANGER Risk of injury from being caught or pulled in on moving machine parts! • Keep a sufficient safety distance from moving machine parts! • Do not stand under the belt conveyor, it may fall down! •...
  • Page 16: Important Instructions During Operation

    6. Operation Important instructions during operation NOTICE • Make sure that your workplace is sufficiently illuminated. • Before switching on the machine, inform yourself about the correct behaviour in case of malfunctions. • After switching off the machine, always carry out the steps described in the following chapter "Decommissioning".
  • Page 17: Working With The Belt Conveyor

    6. Operation Working with the belt conveyor After you have carried out all the points from the chapter "Set up of the machine", you can start working. 6.3.1 Starting the conveyor belt Electric drive To start the belt conveyor with electric motor, the switch is located on the left side.
  • Page 18: Swivelling The Belt Conveyor

    6. Operation Swivelling the belt conveyor To swivel the belt conveyor, remove the locking bolts on the axles. Move the belt conveyor to the left and right so that the axles align correctly. Now lock the axles again. Now you can swivel the belt conveyor.
  • Page 19: Shut Down

    7. Shut down 7 Shut down Safety instructions for decommissioning DANGER Risk of injury from being caught or pulled in on moving machine parts! • After parking, wait until all moving machine parts have come to a standstill! • Keep a sufficient safety distance from moving machine parts! WARNING Risk of injury when shutting down...
  • Page 20: Switching Off The Belt Conveyor

    7. Shut down WARNING Risk of injury when switching on the machine by unauthorised persons! • Secure the machine after operation against unauthorised switching on! • When leaving the workplace of the machine for a longer period of time, disconnect the power source.
  • Page 21: Maintenance

    8. Maintenance 8 Maintenance Safety instructions during maintenance DANGER Serious risk of injury from switching on the drive during maintenance work! • Switch off the machine! • Secure against being switched on again! • Disconnect from power source CAUTION Caution: Lubricant! •...
  • Page 22: Important Notes During Maintenance

    8. Maintenance Important notes during maintenance NOTICE • Depressurise all pressure units • The prescribed maintenance work - adjustment, cleaning, maintenance, inspection, ... must be carried out in due time • All maintenance steps must be carried out in the specified order.
  • Page 23: Notes When Working On Electric Equipment

    8. Maintenance Notes when working on electric equipment All work on the electrical equipment of the machine may only be carried out by trained electricians. Check electrical equipment regularly: • Reattach loose connections. • Replace damaged lines or cables immediately. Whenever work is carried out on live machine parts or cables, a second person must always be present to disconnect the power supply in an emergency.
  • Page 24: Check The Conveyor Belt

    8. Maintenance Check the conveyor belt After each operation, the rubber mats must be checked for damage and replaced if necessary. Cleaning After each operation and before each maintenance, the machine must be cleaned of dirt! After each cleaning with water, the log splitter must be lubricated! Tensioning the conveyor belt conveyor belt...
  • Page 25: Centring The Conveyor Belt

    8. Maintenance Centring the conveyor belt If the belt conveyor is loose or runs to one side, you can adjust it using the adjusting screws at the top and bottom of the belt conveyor. At the top, this is done by tightening or loosening the belt conveyor on one side.
  • Page 26: Duties Before Finishing Work

    8. Maintenance 8.11 Duties before finishing work After completing the maintenance work and before starting the machine, observe the following points: • Check all previously loosened screw connections for tightness. • Check that all previously removed guards, covers, container lids, ..are properly reinstalled.
  • Page 27: Help In Case Of Malfunctions

    9. Malfunctions 9 Help in case of malfunctions Safety instructions DANGER Serious risk of injury from switching on the drive in the event of a malfunction! • Switch off the machine! • Secure against being switched on again! • Disconnect from the power supply CAUTION Risk of injury! Scalding by hot machine components and media!
  • Page 28 9. Malfunctions CAUTION Danger of burns due to contact with lubricants! • Avoid skin and eye contact. • Do not swallow or inhale. • Use suitable protective equipment (gloves, goggles). NOTICE • All work on the electrical equipment of the machine may only be carried out by trained electricians.
  • Page 29: Guarantee And Warranty

    The fault should be repaired upon the mutual arrangement of the customer, the appointed dealer and the Binderberger company. The fault should be repaired following a mutual arrangement between the customer, the appointed dealer and the Binderberger company.
  • Page 30: Conduct When Dealing With Accidents

    11. Accidents 11 Conduct when dealing with accidents Routinely find out at regular intervals what first aid facilities are available. Inform your supervisor immediately - after the initial treatment of injured persons - in the event of accidents involving personal injury, damage to equipment or damage to buildings.
  • Page 31 12. Notes Notes Note In the pursuit of technical advancement, Binderberger Maschinenbau GmbH continually works to improve its products. We reserve the right to make changes from the illustrations and descriptions in this operating manual/replacement parts list. This cannot give rise to any claim to changes on machines that have been already delivered.
  • Page 32 Dealer’s stamp: ü Name plate: Maschinenbau GmbH Fillmannsbach 9 A-5144 St. Georgen am Fillmannsbach Phone: +43 / 7748 / 8620 Fax: +43 / 7748 / 8620 – 20 office@binderberger.com www.binderberger.com Conveyor Pro 05-2021 Page 31...

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