Related Manuals for Binderberger RZ 1200 light
Summary of Contents for Binderberger RZ 1200 light
- Page 1 Grapple Tong Original Operator’s Manual Copyright by Binderberger GmbH Read the operating instructions carefully before commissioning the machine! Version 2.0 2011-12 Seite 0...
- Page 2 This manual is valid for: Model Article number RZ 1200 light RZ-M12L-1 RZ 1400 light RZ-M14L-1 RZ 1600 light RZ-M14L-1 RZ 1400 RZ-M14-1 RZ 1600 RZ-M16-1 RGZ 2300 RZ-M23-1 RZ 1200 plus RZ-M12P-1 RZ 1400 plus RZ-M14P-1 RZ 1600 plus...
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Page 3: Table Of Contents
Table of Contents EC Declaration of Conformity ..............4 Safety instructions .................. 5 2.1 Explanation of symbols ..............5 2.2 Pictograms and their meaning: ............6 2.3 General safety instructions ..............7 2.4 Intended use ..................7 2.5 Operators requirements ..............7 2.6 Alterations to the machine .............. - Page 4 6.2 Important instructions during operation ......... 17 6.3 The grab ................... 18 6.4 Rotator ..................... 18 6.5 Pulling with a chain ................18 6.6 Mechanical extension ..............19 6.7 Hydraulic extension (optional) ............19 6.8 Swivel cylinder ................. 20 6.9 Widened Shield (optional) ............... 20 6.10 Cable winch (optional) ..............
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Page 5: Ec Declaration Of Conformity
CE directives and would additionally increase the risk of injury. The name and address of the person who is authorised to compile the technical documentation is as follows: CEO Karl Binderberger Binderberger Maschinenbau GmbH Fillmannsbach 9 AT-5144 St. Georgen am Fillmannsbach St. -
Page 6: Safety Instructions
2. Safety instructions 2 Safety instructions Explanation of symbols Please pay attention to the meaning of the following symbolic explanations and instructions description. They are divided into levels of risk and classified in accordance with ISO 3864- 2 DANGER Indicates an immediate threat of danger. If the information is not followed, death or serious bodily injury (invalidity) is the result. -
Page 7: Pictograms And Their Meaning
2. Safety instructions Pictograms and their meaning: Read the operating instructions carefully before starting up! Ear protection and safety glasses are to be worn during operation! Safety shoes (with steel cap) are to be worn during the operation! Gloves are to be worn during the operation The machine may only be operated by one person. -
Page 8: General Safety Instructions
2. Safety instructions General safety instructions The machine may only be operated by people who are trained, instructed and authorised for its use. These people must know the operating instructions and act in accordance with them. The respective competences of the operating personnel are clearly defined. Operating personnel undergoing training may only initially work with the machine under the supervision of an experienced person. -
Page 9: Alterations To The Machine
For safety reasons, no unauthorised alterations may be conducted on the machine, this is also valid for welding work on load-bearing parts. All planned alterations must be approved in writing by the Binderberger company. Only use original replacement parts / original wear parts / original accessories - these parts are specially designed for the machine. -
Page 10: Machine Description
3. Overview 3 Machine description Functionality The Binderberger grapple tong is an inexpensive way of pulling and lifting logs, branches and brushwood. The log grapple can be attached to the three-point hitch of the tractor or to the front loader. The operation takes place via the tractor controls. -
Page 11: Overview
3. Overview Overview RZ light 1200/1400/1600 RZ 1400/1600 Brushwood gripper 2300 RZ 1200/1400/1600 plus Pos. Part Name Grapple Hydraulic rotator Mechanical / hydraulic extension Back-end shield Three-point hitch Swivel cylinder Front loader attachment point Grapple tong 2020-12 Page 10... -
Page 12: Technical Data
3. Overview Technical Data RZ light RZ plus Model 1200/1400 RGZ 2300 1200/1400 1400/1600 /1600 /1600 1200 / 1200 / 1400 / Opening width [mm] 1400 / 2300 1400 / 1600 1600 1600 Weight [kg] Max. Hydraulic operating pressure [bar] Grapple tong 2020-12 Page 11... -
Page 13: Transportation
4. Transportation 4 Transportation Safety instructions during transport WARNING Risk of injury during transport! • Care must be taken to ensure that nobody is in the danger area and a sufficiently safe distance is kept! • Due to inclined positions during transport, the drawn log can leave the track and become a great danger. -
Page 14: Set Up Of The Machine
5. Set up of the machine 5 Set up of the machine Safety instructions for installation of the machine WARNING Risk of injury in the event of improper installation of the machine! • Check the machine for transport damage before each installation! •... -
Page 15: Hydraulic Supply
5. Set up of the machine Hydraulic supply Use only the hoses supplied with the grapple tongs. Connect the hydraulic hoses for the rotator as well as the hoses for the grapple to two double-acting control units on the tractor. Electrical supply (in case of an attached cable winch) The safeguarding and dimensioning of the electrical power supply are to be... -
Page 16: Mounting On A 3-Point-Hitch
5. Set up of the machine Mounting on a 3-point-hitch The device is to be attached to the three-point hitch of the tractor. The bolts supplied correspond to Cat. 1 and Cat. 2. With several attachment points you have the possibility to find out the optimal type of attachment for your tractor. -
Page 17: Operation
6. Operation 6 Operation Safety instructions during operation DANGER Risk of injury while operating! • Keep a sufficiently safe distance away from moving machine parts! • Do not stand under the grippers with wood, it can fall down! WARNING Risk of injury while operating! •... -
Page 18: Important Instructions During Operation
6. Operation CAUTION Risk of injury through negligent use of personnel protective equipment! • Wear protective gloves and safety shoes with steel caps. • Wear safety glasses and hearing protection. Important instructions during operation NOTICE • The operating personnel must take care to ensure that no unauthorised people remain in the working area of the machine •... -
Page 19: The Grab
6. Operation The grab The grab is operated from the tractor via a double-acting control device. If you pull brushwood with your grapple tong, it may happen that you have to close the gripper a little while driving, as the bumpy ride loosens the brushwood and loses its hold. -
Page 20: Mechanical Extension
6. Operation Mechanical extension (RZ1400, RZ1600 and RZ plus) In order to pull out the mechanical extension, grapple tong must be placed on the ground. Now you can remove the bolt (1) and pull the extension out to the desired length. Make sure, however, that you do not pull the extension completely out of the shaped tube. -
Page 21: Swivel Cylinder
6. Operation Swivel cylinder (RGZ 2300 and RZ plus) The entire jib can be moved left and right using the swivel mechanism. This beneficial when the wood is difficult to reach. In addition, you can use this function to swivel the wood comfortably outwards when cornering, making it more manoeuvrable. -
Page 22: Cable Winch (Optional)
6. Operation 6.10 Cable winch (optional) (radio controlled) With the winch, heavy pieces of wood can be pulled in and lifted without any problems. It is controlled via a radio remote control. In order to be able to pull out the rope, it is only necessary to switch on the return of the winch. -
Page 23: Maintenance
7. Maintenance 7 Maintenance Safety instructions during maintenance DANGER Risk of severe injury by switching on the driving mechanism during maintenance work! • Switch off machine! • Secure against unintentional restart! CAUTION Lubricants! • Avoid contact with skin and eyes. •... -
Page 24: Important Instructions During Maintenance
7. Maintenance Important instructions during maintenance NOTICE • Immediately exchange all impaired machine parts. • Only use original replacement parts. • Only use the fuels specified. • Self-securing bolts and nuts are always to be replaced. • All fuels and lubricants that are not re-used are to be disposed of in an environmentally sound manner. -
Page 25: Instructions For Work On Electrical Equipment
7. Maintenance Instructions for work on electrical equipment All work on the electrical equipment (cable winch) of the machine may only be carried out by trained electricians. Check electrical equipment regularly: ➢ Reattach loose connections. ➢ Replace damaged lines or cables immediately. ➢... -
Page 26: Duties Before Finishing Maintenance
7. Maintenance Duties before finishing maintenance After the end of any maintenance work and before starting the machine, the following points are to be followed: • Check that all previously loosened screw connections are secure. • Check whether all protective devices, covers, container lids, ... that were removed before have been properly reinstalled. -
Page 27: Daily Maintenance
7. Maintenance Cleaning The machine must be cleaned of dirt after every work and before every maintenance! The grapple tong must be lubricated after each cleaning with water! Daily maintenance Visually inspect the device. Watch out for errors and defects that could have an impact on safety. -
Page 28: Guarantee And Warranty
The fault should be repaired upon the mutual arrangement of the customer, the appointed dealer and the Binderberger company. The fault should be repaired following a mutual arrangement between the customer, the appointed dealer and the Binderberger company. -
Page 29: Conduct When Dealing With Accidents
9. Accidents Conduct when dealing with accidents As a matter of routine, ensure you have up-to-date information about available first aid options. After the initial care of injured people, immediately inform your supervisor of any personal injuries, damage to the machine or material damages. In the event of the specific use of emergency vehicles, state the severity of the injury and damage. -
Page 30: Notes
10.Notes 10 Notes Grapple tong 2020-12 Page 29... - Page 31 10.Notes Note In the pursuit of technical advancement, Binderberger Maschinenbau GmbH continually works to improve its products. We reserve the right to make changes from the illustrations and descriptions in this operating manual/replacement parts list. This cannot give rise to any claim to changes on machines that have been already delivered.
- Page 32 Dealer’s stamp: ü Name plate: Maschinenbau GmbH Fillmannsbach 9 A-5144 St. Georgen am Fillmannsbach Tel: +43 / 7748 / 8620 Fax: +43 / 7748 / 8620 – 20 office@binderberger.com www.binderberger.com Grapple tong 2020-12 Page 31...
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