Related Manuals for Binderberger SSP450-Pro
Summary of Contents for Binderberger SSP450-Pro
- Page 1 Firewood-Processor SSP450-Pro Original Operator‘s Manual Copyright by Binderberger GmbH Read the operating instructions carefully before commissioning the machine! Version 2.0 2011-12 Seite 0...
- Page 2 This manual is valid for: Model Article number SSP450-Pro D SSP-M45-2 SSP450-Pro E SSP-M45-3 Version of this manual: Creation date: 2021-02 SSP450-Pro 2021-02 Page 1...
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Page 3: Table Of Contents
3.5 Equipment ..................17 Transport of the machine ..............18 4.1 Safety instructions during transport ..........18 4.2 Transport ..................18 4.3 Transport journeys and journeys on public roads ......19 Set up of the machine ................20 SSP450-Pro 2021-02 Page 2... - Page 4 6.8 Changing the splitting wedge ............35 6.9 Half splitting function ..............36 6.10 Harvester head ................36 6.11 Adjusting the chain tension pressure ..........37 6.12 Adjust the pressure limiting valve ........... 38 6.13 Changing the chain ................38 SSP450-Pro 2021-02 Page 3...
- Page 5 9.5 Maintenance work every 250 hours ..........50 9.6 Lubrication points ................51 9.7 Sharpening the saw chain ..............52 9.8 Oil change ..................54 9.9 Changing the oil filter............... 55 9.10 Changing the hydraulic hoses ............55 SSP450-Pro 2021-02 Page 4...
- Page 6 9.11 Adjusting the pusher-sensors ............56 10 Help in case of malfunctions ..............57 10.1 Safety instructions ................57 10.2 Troubleshooting ................58 11 Guarantee and Warranty ..............60 12 Conduct when dealing with accidents ..........60 13 Notes ..................... 61 SSP450-Pro 2021-02 Page 5...
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Page 7: Ec Declaration Of Conformity
Annex IX of 2006/42 / EC. Notified checkplace for type examination according to Annex IX The following is the name and address of the person authorized to compile the technical documentation. CEO Karl Binderberger Binderberger Maschinebau GmbH Fillmannsbach 9 AT-5144 St. Georgen am Fillmannsbach... -
Page 8: Safety Instructions
NOTICE Indicates general instructions, useful operator instructions and working recommendations that have no influence on the safety and health of personnel. SSP450-Pro 2021-02 Page 7... -
Page 9: Pictograms And Their Meaning
During operation, safety shoes (with steel cap) are to wear! Note that the machine may only be operated by one person! Warning of hazardous electrical voltage Warning against hot media Set up straight Lubrication point SSP450-Pro 2021-02 Page 8... -
Page 10: Keep Information Available
The reading of this manual as well as the observance of all instructions contained within it, particularly the safety instructions, also comply with the intended use. Also included is the fact that all inspection and servicing work is to be conducted in the prescribed time intervals. SSP450-Pro 2021-02 Page 9... -
Page 11: Operator's Duty Of Care
• all safety and warning notices attached to the machine are not removed and remain legible. SSP450-Pro 2021-02 Page 10... -
Page 12: Operator Requirements
Inspection, maintenance and repair of the machine. • Setting up and adjusting the machine. • Checking the safety devices. • Carrying out test runs. • Eliminating faults for which vocational training in mechanical or electrical engineering is required. SSP450-Pro 2021-02 Page 11... -
Page 13: Modifications To The Machine
Injury from falling wooden or machine parts. • Fire hazard due to inadequate ventilation of the engine • Hearing damage from working without hearing protection • Human error: ➢ Mental overload ➢ Entering a danger zone ➢ Distractions ➢ Neglected control activities SSP450-Pro 2021-02 Page 12... -
Page 14: Overview
Finally, the split wood is transported away via the conveyor belt. The automatic firewood processor may only be used, serviced or maintained by persons who are familiar with it and have been informed about the dangers. SSP450-Pro 2021-02 Page 13... -
Page 15: Overview
3.Overview Overview SSP450-Pro 2021-02 Page 14... -
Page 16: Part Description
Diesel engine (or electric motor) Support for feeder Adjustable fixed stop (with length measurement) Chain oil tank Oil filter Diesel tank Hydraulic control block Hydraulic oil tank Splitting wedge Timber clamp Harvester Chip ejector (or chip suction flange) SSP450-Pro 2021-02 Page 15... -
Page 17: Technical Data
30 bar Working dimensions L x W x H* 11000 x 2250 x 3100 mm Transport size L x W x H* 6000 x 2150 x 3400 mm *…the dimensions and weights given are approximate values SSP450-Pro 2021-02 Page 16... -
Page 18: Equipment
SSZ-ZAL-49 Starter package 1x guide bar, 3x chains, 1x limit switch each, 1x filter set SSZ-ZAL-52 Service set for Hatz engine 3 cylinders (2 oil filters, 2 fuel filters) SSZ-ZAL-56 Hydraulic support foot with tractor hydraulics SSP450-Pro 2021-02 Page 17... -
Page 19: Transport Of The Machine
The machine may only be lifted at the intended holding points Transport Before transporting the machine, all points relating to “shut down” must be carried out. When driving on public roads, the legal regulations must be observed! SSP450-Pro 2021-02 Page 18... -
Page 20: Transport Journeys And Journeys On Public Roads
When driving on public roads, the legal regulations must be observed! • Only transport the SSP450-Pro in a folded state in order to achieve the legally prescribed dimensions. • Make sure that all locks are properly attached. Check the pin on the discharge conveyor, the spring latch on the intake stand and the attachment of the support stand to the side of the machine. -
Page 21: Set Up Of The Machine
• Machine connections Lay cables and hoses so that there are no tripping hazards! • The machine may only be operated when in perfect condition! SSP450-Pro 2021-02 Page 20... -
Page 22: Duties Before Starting Work
This should be done by an electrician according to national standards. The supply line must be 400V / 63A. Never carry out work on electrical systems if you do not have the necessary expertise! SSP450-Pro 2021-02 Page 21... -
Page 23: Check Direction Of Rotation Of The Motor
To avoid discharging the battery, the main switch must be switched off again after each operation. However, the main switch must not be switched off as long as the oil cooler is running. SSP450-Pro 2021-02 Page 22... -
Page 24: Bringing The Machine Into Working Position
Now the SSP can be disconnected from the towing vehicle. The machine can be brought into a horizontal position with the aid of a support leg with a hand crank or, in the case of the hydraulic support leg, with the control unit. SSP450-Pro 2021-02 Page 23... -
Page 25: Unfold The Feeder
To do this, turn the spring latch (4) half a turn until it is pulled out completely. Swivel the legs by 90° and secure them with the two spring locks (5) on the inside of the supports. SSP450-Pro 2021-02 Page 24... -
Page 26: Unfold The Footboard
Unfold the footboard Always unfold the footboard before starting work. Using the platform when it is folded in gives you no foothold and creates a high risk of accident. SSP450-Pro 2021-02 Page 25... -
Page 27: Support Frame
H so that the transverse mould tubes are horizontal. 5.10 Attachment cross conveyor A cross conveyor can optionally be added to the feeder. The connections for this are located on the opposite side of the cross conveyor. SSP450-Pro 2021-02 Page 26... -
Page 28: Bringing The Outfeed Conveyor Into Working Position
The control lever (3) for this is located next to the lever for height adjustment of the splitting wedge. The right-hand lever is used to control the conveyor belt. The standard swivelling range is 38°. SSP450-Pro 2021-02 Page 27... -
Page 29: Operation
Before removing jammed pieces of wood, the drive must be switched off. • Keep away from suspended loads CAUTION Stumbling over parts lying around! • All parts that do not belong to the machine must be removed from its vicinity! SSP450-Pro 2021-02 Page 28... - Page 30 CAUTION Risk of injury during operation • Only one person may work on the machine at a time! • Make sure that no other persons are in the area of the machine. SSP450-Pro 2021-02 Page 29...
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Page 31: Important Notes During Operation
Pay strict attention to the safety distance when working under power lines. No part of the unit may come closer than the specified safety distances: ➢ For low-voltage lines: min. 2 metres ➢ For high-voltage lines: min. 6 metres SSP450-Pro 2021-02 Page 30... -
Page 32: Reverse The Direction Of The Log Feeder
If one of the two safety doors is opened, the machine stops. If the safety doors are closed, work can continue. SSP450-Pro 2021-02 Page 31... -
Page 33: Reading The Pressures Of The Hydraulic System
Pump2 - Load-sensing pressure: sectoral pressure of the discharge conveyor, infeed conveyor, log holder, pusher, saw feed cylinder and hydraulic fixed stop. KSV valve - chain tensioning pressure: approx. 20 bar, indicates the pressure of the saw chain tension. SSP450-Pro 2021-02 Page 32... -
Page 34: Height Adjustment Of The Splitting Wedge
The measuring scale can be used to set the ideal knife position. It serves as a rough guide for the correct adjustment of the splitting wedge. The exact position is set according to the diagram "Splitting diameter". The wood diameter can be read off the feed plate. SSP450-Pro 2021-02 Page 33... -
Page 35: Setting The Log Length Using The Fixed Stop
Now the bolt (1) can be pulled out and the log stop can be moved to the desired position on the handle (2). Then fix the stoper with the bolt again and secure it with the safety cotter pin. SSP450-Pro 2021-02 Page 34... -
Page 36: Changing The Splitting Wedge
For lifting, there is a hole for a hook on the top of the splitting wedge. Please be careful and keep your distance from the floating splitting wedge. CAUTION ! When lifting out the splitting wedge, act carefully and keep away from suspended loads. SSP450-Pro 2021-02 Page 35... -
Page 37: Half Splitting Function
Never adjust the pressure of the hydraulic system without a pressure gauge. • Always close connections to avoid unnecessary oil loss. • The chain saw has sharp edges corners. Therefore, always use suitable protective gloves when working on the machine. SSP450-Pro 2021-02 Page 36... -
Page 38: Adjusting The Chain Tension Pressure
4. Set the back pressure of 30-35 bar at the pressure control valve (1). Important! Never set a pressure without a pressure gauge. 6. When the back pressure is within tolerance, counter the adjusting screw again. 7. Replace the chain. SSP450-Pro 2021-02 Page 37... -
Page 39: Adjust The Pressure Limiting Valve
The mobility of the guidebar may be restricted by dirt particles. If this is the case, the guidebar holder must be disassembled and cleaned. Important Always wear gloves and suitable work clothes when changing the chain. SSP450-Pro 2021-02 Page 38... -
Page 40: Replacing The Guide Bar
2. Remove the saw-bar by loosening the guide screws (1). 3. Insert the new saw-bar and tighten the guide screws. Refit the saw chain. 1. Guide screws, 2 pcs. 2. Rail holder 3. Locking device 4. Grooves SSP450-Pro 2021-02 Page 39... -
Page 41: Chip Ejection
If the machine is changed back shorter lengths, extension of the cross slide must also be retracted or removed again. SSP450-Pro 2021-02 Page 40... -
Page 42: Shutdown
• Read the chapter "General safety instructions". WARNING Risk of injury when the machine is switched on by unauthorised persons! • Secure the machine against unauthorised switching on after operation. SSP450-Pro 2021-02 Page 41... -
Page 43: Switch Off The Drive
After shutting down the machine, disconnect the main battery switch. 7.2.2 Electric drive 1. Switch off the drive by pressing the switch! Disconnect the 400V/63A supply cable from the plug and secure the drive against being switched on again! SSP450-Pro 2021-02 Page 42... -
Page 44: Servicing
Secure against being switched on again DANGER Danger to life due to electric shock • Work on electrical systems may only be carried out by qualified personnel! • Secure machine against being switched on or the power line being plugged in. SSP450-Pro 2021-02 Page 43... - Page 45 Allow the machine to cool down before carrying out any maintenance work CAUTION Risk of chemical burns from contact with lubricants! • Avoid contact with skin and eyes • Use suitable protective equipment (gloves, safety goggles). SSP450-Pro 2021-02 Page 44...
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Page 46: Important Instructions During Servicing
It is strictly forbidden to remove safety notices attached to the machine. • Always observe the warning notices located on the machine. They help to avoid hazards. • Do not carry out any repairs if you do not have the required qualifications. SSP450-Pro 2021-02 Page 45... -
Page 47: Notes When Working On Electric Equipment
All work on the hydraulic equipment of the machine may only be carried out by trained specialists. Depressurise all hydraulic systems and parts before starting work. Before starting work, ensure that suitable collection containers are available for all substances hazardous to groundwater (oils, coolants, etc.). SSP450-Pro 2021-02 Page 46... -
Page 48: Duties Before Finishing Maintenance
Carry out a test run with a function check of the repaired components. • Secure the machine against unauthorised switching on if you have not completed the work. • Do not handle open flames or smoke. SSP450-Pro 2021-02 Page 47... -
Page 49: Maintenance
• Secure the machine against being switched on or the power line being plugged in. CAUTION Slipping on oil residues during maintenance work (oil change)! • Use suitable collection containers. • Remove spilled oil immediately SSP450-Pro 2021-02 Page 48... -
Page 50: Cleaning
• there is no damage or breakage of the saw unit. • there are no leaks. • you start working with a sharp saw chain. SSP450-Pro 2021-02 Page 49... -
Page 51: Check Chain-Oil Level
• the hydraulic hoses are not damaged. • there is no damage or breakage to the saw unit. • there are no leaks. All damaged or worn parts must be repaired or replaced. SSP450-Pro 2021-02 Page 50... -
Page 52: Lubrication Points
The lubrication points must be lubricated according to the specified lubrication intervals. Number of Lubrication point lubrication SSP450D SSP450E points Harvester head Electric motor Feeder Pivot axle – outfeed conveyor belt Feeder Harvester Pivot axle – outfeed conveyor belt Electric motor SSP450-Pro 2021-02 Page 51... -
Page 53: Sharpening The Saw Chain
• Use a special chain file with a diameter of 5.5 mm to sharpen the chain teeth. SSP450-Pro 2021-02 Page 52... - Page 54 After sharpening, the chain must be cleaned of all chips with petrol or other solvents. • Then it must be lubricated again in an oil bath. • For longer breaks, the chain should be removed and placed in an oil bath. SSP450-Pro 2021-02 Page 53...
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Page 55: Oil Change
After filling, start up the firewood processor and run it through a few cycles without wood. Check the oil level again and top up with hydraulic oil if necessary (2). You may also need to bleed the chain tensioning system. SSP450-Pro 2021-02 Page 54... -
Page 56: Changing The Oil Filter
3. Replace the filter cartridge. 4. Screw the filter sleeve back in place. 5. check for leaks 9.10 Changing the hydraulic hoses All hydraulic hoses must be replaced after 5 years. Otherwise, damage to the hoses can cause serious injuries. SSP450-Pro 2021-02 Page 55... -
Page 57: Adjusting The Pusher-Sensors
The third sensor can be moved at any time via a lever and should be adjusted according to the desired splitting behaviour. If the sensor is moved in the direction of the splitting wedge, the splitting path is extended. SSP450-Pro 2021-02 Page 56... -
Page 58: Help In Case Of Malfunctions
Allow the machine to cool down to ambient temperature before carrying out any maintenance work. CAUTION Risk of chemical burns from contact with lubricants! • Avoid contact with skin and eyes • Use suitable protective equipment (gloves, safety goggles). SSP450-Pro 2021-02 Page 57... -
Page 59: Troubleshooting
Not enough hydraulic oil Check oil level in the system Bring machine into Machine is tilted horizontal position Hydraulic cylinder Contact a Sealing sleeve worn out Change sealing sleeve leaking specialist Long sawing Chain is blunt Sharpen chain times SSP450-Pro 2021-02 Page 58... - Page 60 Diagnosis menu/ Timber clamp switch manual switching does not extend Timber clamp does not retract If the malfunctions cannot be eliminated according to the above instructions. Please contact your dealer! He will be happy to help you. SSP450-Pro 2021-02 Page 59...
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Page 61: Guarantee And Warranty
In the event of the specific use of emergency vehicles, state the severity of the injury and damage. In a disaster situation, immediately leave the machine (fire). SSP450-Pro 2021-02 Page 60... -
Page 62: Notes
13 Notes SSP450-Pro 2021-02 Page 61... - Page 63 Note In the pursuit of technical advancement, Binderberger Maschinenbau GmbH continually works to improve its products. We reserve the right to make changes from the illustrations and descriptions in this operating manual/replacement parts list. This cannot give rise to any claim to changes on machines that have been already delivered.
- Page 64 Dealer’s stamp: ü Name plate: Maschinenbau GmbH Fillmannsbach 9 A-5144 St. Georgen am Fillmannsbach Phone: +43 / 7748 / 8620 Fax: +43 / 7748 / 8620 – 20 office@binderberger.com www.binderberger.com SSP450-Pro 2021-02 Page 63...
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