Related Manuals for Ideal AKE CALEO HOT
Summary of Contents for Ideal AKE CALEO HOT
- Page 1 Translation of the original Operating Manual CALEO HOT/BASIC We reserve the right to make technical changes / valid from January 2024...
- Page 2 Notes regarding this operating manual This operating manual is valid for CALEO HOT, CALEO BASIC type built-in units and individual built-in units regardless of the various possible versions with regard to standard and gastronomic dimensions. Built-in units must be clad in accordance with the technical requirements prior to starting up.
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Page 3: Table Of Contents
STORAGE BEFORE COMMISSIONING .......................... 20 1.15 DISPOSAL ....................................20 TECHNOLOGY ..................................21 DEFINITION OF COMPONENT TERMS “CALEO HOT”......................21 DEFINITION OF COMPONENT TERMS “CALEO BASIC” ....................22 2.2.1 DEFINITION OF COMPONENT TERMS “CALEO BASIC SECTION” ................23 ACCESSORIES ....................................23 TECHNICAL SPECIFICATIONS .............................. - Page 4 CALEO HOT/BASIC GENERAL INFORMATION AND SAFETY 2.8.2 MAINS WATER CONNECTION .............................. 33 OPERATION AND CONTROL ............................. 34 STARTING UP FOR THE FIRST TIME............................34 UNIT CONTROLLER ..................................35 3.2.1 STÖRK UNIT CONTROLLER (ST122) ..........................35 3.2.2 IDEAL-AKE STW UNIT CONTROLLER ..........................37 TEMPERATURE SETTING ................................
- Page 5 We reserve the right to make technical changes / valid from January 2024...
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Page 6: General Information And Safety
CALEO HOT/BASIC GENERAL INFORMATION AND SAFETY GENERAL INFORMATION AND SAFETY FOREWORD Thank you for choosing one of our units. This products meets the highest technical requirements with practical ease of use. Your unit is a state of the art product when it comes to occupational health and safety for the commissioning staff, operators and users. -
Page 7: Flexibility
FLEXIBILITY Against a wall Back to back Side by side Single unit assembly Four modules back to back Front with refrigerated well and Corner module, not Front with corner modules boards refrigerated, squared “Caleo Island” module structure Caleo well, not refrigerated, Corner module, not Front side with Caleo Cold 142 squared... -
Page 8: Area Of Application
AREA OF APPLICATION This operating manual applies to the following models and attributable special models: Caleo Basic Caleo Hot Model designation: Series Caleo HOT aaa-bbb c d Series Caleo BASIC aaa-bbb c d Abbreviations: aaa: Number between 40 and 200 (unit width) -
Page 9: Warranty And Liability
WARRANTY AND LIABILITY Our “General terms and conditions” (T&C), as well as customer specific payment and delivery conditions apply. Warranty and liability claims for personal injury and damage to property are not possible if they are attributable to one of the following reasons: •... -
Page 10: Manufacturer / Support
CALEO HOT/BASIC GENERAL INFORMATION AND SAFETY MANUFACTURER / SUPPORT Contact your supplier or the manufacturer in the event of technical queries: AKE Ausseer Kälte- und Edelstahltechnik GmbH Pichl 66 A-8984 Bad Mitterndorf, Austria T: +43 3624 21100 - 0 F: +43 3624 21100 - 33 E: office@ake.at... -
Page 11: Symbols And Signal Words Used
SYMBOLS AND SIGNAL WORDS USED DANGER Immediate danger of death for people A safety instruction with the DANGER signal word indicates an immediate danger of death and health damage. A failure to comply with these safety instructions can cause death or serious injuries. WARNING Danger of personal injury (serious injuries) and potential further damage to property A safety instruction with the WARNING signal word indicates a dangerous situation that may affect people's health. -
Page 12: Labelling
CALEO HOT/BASIC GENERAL INFORMATION AND SAFETY LABELLING The unit is marked clearly through the contents of its type plate. The type plate is located on the inside of the display panel (cover) in which the control display is installed. Example illustration Example illustration The unit is also marked with the AKE test seal. -
Page 13: General Safety Instructions
GENERAL SAFETY INSTRUCTIONS The following safety regulations and obligations apply to handing the unit in general: • Covers with warning notices may only be opened by authorised specialists. • The bottom and rear of the unit must not be cleaned using a water jet. Protective covers and safety devices must not be removed, as there is otherwise a risk of injuries. -
Page 14: Proper Use
CALEO HOT/BASIC GENERAL INFORMATION AND SAFETY PROPER USE The units are designed especially for installation in food and serving counters, as standalone units or for multi-unit installation (e.g. unit island). They are suitable for keeping packaged or unpackaged food products warm and presenting them at adjustable temperature ranges (see catalogue and homepage). -
Page 15: Target Group And Previous Knowledge
1.10 TARGET GROUP AND PREVIOUS KNOWLEDGE This documentation is aimed at operating staff in gastronomy (e.g.: hotel chains, restaurants, catering), as well as the installation staff. The unit is only operated by trained staff that must be designated by the owner. Ensure that the operating staff meet the following prerequisites: •... -
Page 16: Residual Risks
CALEO HOT/BASIC GENERAL INFORMATION AND SAFETY 1.12 RESIDUAL RISKS Despite taking extreme care when designing and building the units and even if all safety-relevant circumstances are considered, there may still be residual risks that are evaluated in a risk assessment. This section lists all residual risks and safety instructions from the risk assessment. - Page 17 WARNING Risk of tipping on uneven or unstable foundations The base/foundation onto which the unit is installed must have sufficient stability and be able to bear the unit's weight at all times. WARNING Risk of crushing and falling parts when moving the unit Pay attention to moving parts such as doors, discs, etc.
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Page 18: Personal Protective Equipment
CALEO HOT/BASIC GENERAL INFORMATION AND SAFETY CAUTION Impact hazard on the units during assembly, cleaning and servicing work Pay attention to possible impact hazards on the unit. CAUTION Risk of slipping due to water that has escaped through leaks Pay attention to the potential risk of slipping due to liquids that have escaped. When installing, ensure that the water seal and drain lines are attached properly and are leak-tight. -
Page 19: Transport And Packaging
1.14 TRANSPORT AND PACKAGING NOTE All units may only be transported and stored in the usage position (horizontally). Furthermore, all safety instructions according to section 1.8 must be complied with. The packaging design depends on the quotation and the packaging is designed individually according to the agreements. Units are transported in wooden cladding as standard. -
Page 20: Storage Before Commissioning
CALEO HOT/BASIC GENERAL INFORMATION AND SAFETY 1.14.1 STORAGE BEFORE COMMISSIONING If the unit is not to be installed / used immediately after delivery, the following instructions for intermediate storage must be followed: • Store the unit in a dry, well-ventilated room and never outdoors. -
Page 21: Technology
NOTE The side panes (left or right) are essential when installing a Caleo Hot, Caleo Basic or Caleo Neutral unit on a Caleo Cold unit. When ordering a side pane, ensure that it is installed in the correct position. The side pane on the left is not identical to the side pane on the right! You can find more information in the installation instructions on the manufacturer's website. -
Page 22: Definition Of Component Terms "Caleo Basic
CALEO HOT/BASIC TECHNOLOGY DEFINITION OF COMPONENT TERMS “CALEO BASIC” DESIGNATION Cover Cough guard glass Shelf no. 2 (black glass heating plate, LED lighting, support heat) Left side pane Shelf no. 1 (black glass heating plate, LED lighting, support heat) Shelf display (with heating plate, can be folded up) -
Page 23: Definition Of Component Terms "Caleo Basic Section
2.2.1 DEFINITION OF COMPONENT TERMS “CALEO BASIC SECTION” DESIGNATION Supplementary heating Lighting (LED) Cough guard glass Shelf no. 2 (black glass heating plate, LED lighting, support heat) Shelf no. 1 (black glass heating plate, LED lighting, support heat) Shelf display (with heating plate, can be folded up) Float switch (bain-marie) Bain-marie Heating element (bain-marie) -
Page 24: Technical Specifications
CALEO HOT/BASIC TECHNOLOGY TECHNICAL SPECIFICATIONS Protection class I, earthing EN 61140 Protection class According to the type plate or the Power data Website • Catalogue • Quote / order specification • < 70 dB(A) IEC 60335-1 Noise levels The distributor/owner is responsible... -
Page 25: Safety Instructions On The Unit
SAFETY INSTRUCTIONS ON THE UNIT Safety instructions are installed on the unit, which must be followed at all times. If the safety signs fade or get damaged over the unit's lifetime, they must be replaced with new signs immediately. They must be checked for legibility and completeness on a regular basis. -
Page 26: Electrical Notes
CALEO HOT/BASIC TECHNOLOGY 2.5.1 ELECTRICAL NOTES The units are completely electrically equipped and installed (the product can be prepared for customer-provided controllers / electrical systems based on the special design according to the order specification). DANGER Danger due to electrical voltage on live components The electrical connection must be established by authorised specialists and comply with the applicable standards, regulations and safety regulations. -
Page 27: Assembly And Installation Instructions
ASSEMBLY AND INSTALLATION INSTRUCTIONS This section provides you with important information about installing and using the unit. 2.6.1 FIRST STEPS Handover Check the unit for transport damage and note any damage / faults discovered on the handover documents from the carrier, as well as on their form, and have the damage confirmed. -
Page 28: Assembling The Unit
CALEO HOT/BASIC TECHNOLOGY 2.6.3 ASSEMBLING THE UNIT You require the following to install the unit: • At least two people • Tools: Set of Allen keys Spirit level Adjustable spanner or pipe tongs (for units with bases) Potential special tools for refrigeration units The assembly staff are responsible for the unit’s stability. -
Page 29: Multi - Unit Assembly
2.6.4 MULTI - UNIT ASSEMBLY Unit installation with more than 2 units (back to back or side to side): Follow the corresponding installation instructions for the “Caleo Island”. All instructions described therein must be followed. The instructions can be found on the manufacturer's homepage or obtained from customer support. Example illustration NOTE Make sure that the exhaust air duct is not covered or contaminated. - Page 30 CALEO HOT/BASIC TECHNOLOGY Connecting the units in the base All adjacent units must be connected in the base. For this purpose, the base contains pre-assembled mounting elements (fixing nuts) on each side of the unit. Connect two adjacent units using a screw (M8) on the fixing nuts provided. Check the hold of each connection.
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Page 31: Installing The Control Housing
INSTALLING THE CONTROL HOUSING The control housing (incl. control board and display) is attached to the base of the unit (standard version). Depending on the unit version, the controller can also be supplied loose and must be professionally installed by specialised personnel after the unit has been installed. -
Page 32: Installing The Störk Control Display (St122, St501)
CALEO HOT/BASIC TECHNOLOGY 2.7.2 INSTALLING THE STÖRK CONTROL DISPLAY (ST122, ST501) Possible versions of the STÖRK control display: ST122 Required recess to install the display: 35 mm x 105 mm (LxH) ST501 Required recess to install the display: 87.5 mm x 56.5 mm (LxH) Example illustration The control panel is connected to the power electronics using a 1.5 m data cable as standard (>... -
Page 33: Caleo Basic Connection Options
CALEO BASIC CONNECTION OPTIONS 2.8.1 OUTFLOW CONNECTION (STEAM CONDENSATION) Wastewater is disposed of using the unit’s wastewater connection that the manufacturer pre-installed in the factory. Depending on the model and the order specifications, condensation must be disposed of using a fixed wastewater connection or using a collection option that is suited to the unit volume (e.g. -
Page 34: Operation And Control
CALEO HOT/BASIC OPERATION AND CONTROL OPERATION AND CONTROL This section describes starting up and operating the unit properly. STARTING UP FOR THE FIRST TIME The unit is pre-cleaned prior to delivery. However, we recommend using a suitable cleaning agent (see section 4.1.2) to clean... -
Page 35: Unit Controller
UNIT CONTROLLER 3.2.1 STÖRK UNIT CONTROLLER (ST122) The following table describes the button allocation for the heat controller and their functions. The digital display is located above the buttons. The average temperature and any error messages are displayed here (see section 3.6). - Page 36 CALEO HOT/BASIC OPERATION AND CONTROL ST200 heat settings DISPLAY HEAT DESCRIPTION Supplementary heat (No. 2) deactivated Primary heat (No. 3) deactivated Humidification (No. 4) deactivated (Neutral mode) Supplementary heat (No. 2) at level 1 Primary heat (No. 3) at level 1 Humidification (No.
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Page 37: Ideal-Ake Stw Unit Controller
3.2.2 IDEAL-AKE STW UNIT CONTROLLER The following table describes the button allocation for the STW (heating) controller and their functions. All commands are controlled via a touch display. All temperatures and any error messages are also displayed here (see section 3.6). -
Page 38: Temperature Setting
CALEO HOT/BASIC OPERATION AND CONTROL TEMPERATURE SETTING The interior temperature is regulated using the control display for the electronic temperature controller. This is located in the control housing or in the front of the furniture. 3.3.1 STÖRK TEMPERATURE SETTING The required temperature can be set by pressing and holding the SET button and simultaneously pressing the UP button for higher temperatures / levels or the DOWN button for lower temperatures / levels. -
Page 39: Stocking The Unit
STOCKING THE UNIT Stock the unit with pre-heated products from the customer side on open units and units with closed rear panels. The products can be placed on glass shelves and shelf inserts. NOTE Observe the maximum load capacity of the shelf support and shelves Shelf / shelf support loading: see the stacking limit / outline sketch for the corresponding model group. -
Page 40: Filling The Bain-Marie / Water Tank With Water (Caleo Basic)
CALEO HOT/BASIC OPERATION AND CONTROL 3.4.1 FILLING THE BAIN-MARIE / WATER TANK WITH WATER (CALEO BASIC) Filling may only be performed on units with a heating climate. WARNING Risk of burns when stocking the unit Switch the unit off and allow it to cool for at least 45 minutes before you start any work on the unit. -
Page 41: Inclination Adjustment Of The Shelf
NOTE Only use drinking water to fill the water tray. The water tray must be emptied and cleaned daily after use. 3.4.2 INCLINATION ADJUSTMENT OF THE SHELF The inclination of the intermediate glass shelves can be changed on some unit versions. The intermediate glass shelves can be adjusted by one level from the centre position. -
Page 42: Faults And Causes
CALEO HOT/BASIC OPERATION AND CONTROL FAULTS AND CAUSES NOTE Switch the unit off if malfunctions occur. Contact your supplier or the manufacturer immediately. The manufacturer is not liable for spoiled products even if the unit is still under warranty. We recommend checking the unit temperature technically every six months. -
Page 43: Status Indicators And Error Messages On The Display
STATUS INDICATORS AND ERROR MESSAGES ON THE DISPLAY DANGER Danger due to electrical voltage on live components The power supply must be disconnected before all cleaning and servicing work. To do this, unplug the unit or disconnect it from the mains at all poles. Repair work may only be performed by authorised specialists. NOTE The tables listed do not apply to special controllers (see the applicable operating manual for the controller). -
Page 44: Status Indicators And Error Messages (Ideal-Ake Stw)
CALEO HOT/BASIC OPERATION AND CONTROL 3.6.2 STATUS INDICATORS AND ERROR MESSAGES (IDEAL-AKE STW) Error messages are indicated by an icon at the bottom right-hand edge of the display. Press the icon to present the individual error messages with numbers and text. - Page 45 We reserve the right to make technical changes / valid from January 2024...
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Page 46: Cleaning/Maintenance/Servicing
CALEO HOT/BASIC CLEANING/MAINTENANCE/SERVICING CLEANING/MAINTENANCE/SERVICING CLEANING AND CARE In order to guarantee that the products are presented well, daily interior and exterior cleaning must be performed in accordance with the hygiene regulations. DANGER Danger due to electrical voltage on live components The power supply must be disconnected before all cleaning and servicing work. -
Page 47: Cleaning Agents
After cleaning, all parts must be rinsed with clear water and then dried in order to prevent residues. The following points are important for keeping the stainless steel parts on the unit in perfect condition: • Keep stainless steel surfaces clean at all times. •... -
Page 48: Cleaning The Steam Guide Plate
CALEO HOT/BASIC CLEANING/MAINTENANCE/SERVICING 4.1.3 CLEANING THE STEAM GUIDE PLATE Lift the steam guide plates from the rear panel using the recesses (hole) and clean them according to the instructions in section 4.1.2. WARNING Risk of burns Switch the unit off and allow it to cool for at least 45 minutes before you start cleaning work. -
Page 49: Cleaning The Bain-Marie With Float (Caleo Basic)
4.1.4 CLEANING THE BAIN-MARIE WITH FLOAT (CALEO BASIC) The bain-marie and the float must be cleaned daily to ensure that vaporisation works properly. Pay particular attention to ensuring that the float always moves freely. The bain-marie and float must be kept free of dirt and limescale in order to ensure that they function. -
Page 50: Cleaning The Base Tray (Caleo Basic)
CALEO HOT/BASIC CLEANING/MAINTENANCE/SERVICING 4.1.5 CLEANING THE BASE TRAY (CALEO BASIC) Fold the base shelf (heating plate) up to enable the base tray to be cleaned. After the bain-marie / water tray (depending on the version) have been removed, the base tray interior can be cleaned. -
Page 51: Maintenance Instructions
MAINTENANCE INSTRUCTIONS To ensure that the unit functions properly and provides the best possible presentation area, the unit must be inspected and maintained on a regular basis. Each unit was tested in accordance with the “Routine test, EN 60335-1 Annex A” in the factory. Manufacturer recommendation: annual subsequent test by the owner in accordance with VDE 0701-0702. -
Page 52: Maintenance And Servicing Intervals
CALEO HOT/BASIC CLEANING/MAINTENANCE/SERVICING MAINTENANCE AND SERVICING INTERVALS Always comply with the listed maintenance work in order to ensure that your unit continues to function, and expand this work if necessary. COMPONENT / ASSEMBLY WORK INTERVAL Well including drain (water seal) -
Page 53: Replacing The Water Filter (Caleo Basic)
4.3.2 REPLACING THE WATER FILTER (CALEO BASIC) The water filter on units that include it must be replaced on a regular basis. The unit shows when the filter has to be replaced on the display. When OFF, the “CHANGE WATER FILTER” message is displayed. If this message is displayed, proceed as follows: 1. -
Page 54: Spare Part Procurement
CALEO HOT/BASIC CLEANING/MAINTENANCE/SERVICING SPARE PART PROCUREMENT Each unit is provided with a type plate (see section 1.7). In order to ensure that you order the correct spare part for your unit, inform your supplier or specialist dealer of the unit data listed or order the required spare parts directly from the manufacturer’s online catalogue. -
Page 55: Declaration Of Conformity
EU Directive 2006/42/EC and 2014/30/EU Manufacturer: Ausseer Kälte- und Edelstahltechnik GmbH Pichl 66, 8984 Bad Mitterndorf, AUSTRIA Product: Caleo HOT; Caleo BASIC Model designation: See section 1.3 Year of construction: As of 2023 We hereby confirm that the aforementioned products comply with the Machinery Directive 2006/42/EC and the EMC Directive 2014/30/EU. - Page 56 www.ideal-ake.at 56 We reserve the right to make technical changes / valid from January 2024...
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