Summary of Contents for Ideal AKE Hot Vario 4 RAL9005
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Translation of the original Operating Manual Hot Vario We reserve the right to make technical changes / valid from January 2023...
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Hot Vario GENERAL INFORMATION AND SAFETY NOTES REGARDING THE OPERATING MANUAL This operating manual is valid for Hot Vario type built-in units and individual built-in units regardless of the various possible versions with regard to special designs. The possibilities shown in this operating manual represent the majority of versions. However, many other versions of our products are available through special designs.
TABLE OF CONTENTS GENERAL INFORMATION AND SAFETY ........................................5 FOREWORD ........................................................... 5 VERSION NOTES ......................................................6 SCOPE OF APPLICATION ..................................................6 WARRANTY AND LIABILITY .................................................. 7 MANUFACTURER / SUPPORT ................................................. 8 1.5.1 FURTHER CONTACT DATA FOR QUERIES/REPAIRS .................................... 8 SYMBOLS AND SIGNAL WORDS USED ..........................................9 LABELLING ..........................................................
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Hot Vario GENERAL INFORMATION AND SAFETY TEMPERATURE SETTING ................................................... 28 FAULTS AND CAUSES ................................................... 29 STATUS INDICATORS AND ERROR MESSAGES ON THE DISPLAY ..........................30 3.6.1 MESSAGES AND ALARMS ................................................30 CLEANING/MAINTENANCE/SERVICING ........................................32 CLEANING AND CARE ................................................... 32 4.1.1 CLEANING INTERVALS ..................................................32 4.1.2 CLEANING AGENTS....................................................
1 GENERAL INFORMATION AND SAFETY FOREWORD Thank you for choosing one of our units. These products meet the highest technical requirements with practical ease of use. Your unit is a state of the art product regarding health and safety for the commissioning staff, operators and users. Improper use could cause the unit to pose hazards.
Hot Vario GENERAL INFORMATION AND SAFETY VERSION NOTES Version: Compiled: Remarks: 01/2023 Translated version of the original description in German SCOPE OF APPLICATION This operating manual applies to the following models and attributable special models: Model designation: Hot Vario aaa-bbb series Abbreviations: aaa: Number between 50 and 200 (unit width) or blank bbb: Number between 1 and 4 (number of modules), number between 50 and 200 (unit width) or blank...
WARRANTY AND LIABILITY Our “General terms and conditions” (T&C), as well as customer specific payment and delivery conditions apply. Warranty and liability claims for personal injury and damage to property are not possible if they are attributable to one of the following reasons: •...
Hot Vario GENERAL INFORMATION AND SAFETY MANUFACTURER / SUPPORT Contact your supplier or the manufacturer in the event of technical queries: AKE Ausseer Kälte- und Edelstahltechnik GmbH Pichl 66 A-8984 Bad Mitterndorf, Austria T: +43 3624 21100 - 0 F: +43 3624 21100 - 33 E: office@ake.at www.ideal-ake.at NOTE...
SYMBOLS AND SIGNAL WORDS USED DANGER Immediate danger of death for people A safety instruction with the DANGER signal word indicates an immediate danger of death and health damage. A failure to comply with these safety instructions can cause death or serious injuries. WARNING Danger of personal injury (serious injuries) and potential further damage to property A safety instruction with the WARNING signal word indicates a dangerous situation that may affect people's health.
Hot Vario GENERAL INFORMATION AND SAFETY LABELLING The type plate is located on the unit’s backside. Furthermore, there are QR codes to access the operating manual and further helpful documents here. Symbolic illustration The unit is also marked with the AKE inspection label. This is applied close to the type plate. Symbolic illustration NOTE General technical specifications are provided in...
GENERAL SAFETY INSTRUCTIONS The following safety regulations and obligations apply to handing the unit in general: • Covers with warning notices may only be opened by authorised specialists. • The unit must not be cleaned using a water jet. Protective covers and safety devices must not be removed, as there is otherwise a risk of injuries. •...
Hot Vario GENERAL INFORMATION AND SAFETY INTENDED USE The units are designed specially for use in food and serving counters, as standalone units or for multi-unit installation (unit tower). They are to keep packaged foodstuffs warm and to display them (up to a product temperature of around 70°C depending on the foodstuff, the packaging and the ambient conditions) at controlled temperature ranges of up to 95°C air temperature (temperature at the exhaust opening) in the cabinet.
1.10 REASONABLY FORESEEABLE MISUSE The units may not be used as follows: • No foodstuffs may be warmed up or cooked. The unit may only be filled with packaged foodstuffs that have prescribed core temperature (of +75°C to +85 °C – depending on the foodstuff placed in the unit). Only suitable packaging may be used.
Hot Vario GENERAL INFORMATION AND SAFETY 1.13 RESIDUAL RISKS Despite taking extreme care when designing and building the units and even if all safety-relevant circumstances are considered, there may still be residual risks that are evaluated in a risk assessment. This section lists all residual risks and safety instructions from the risk assessment.
WARNING Risk of tipping on uneven or unstable foundations The base/foundation onto which the unit is installed must have sufficient stability and be able to bear the unit's weight at all times. WARNING Risk of crushing and falling parts when moving the unit Pay attention to moving parts such as doors, discs, etc.
Hot Vario GENERAL INFORMATION AND SAFETY 1.15 TRANSPORT AND PACKAGING NOTE All units may only be transported and stored in the usage position (horizontally). All safety instructions according to section 1.8 must be complied with. The packaging design depends on the quotation and the packaging is designed individually according to the agreements. Units are transported in wooden cladding as standard.
1.16 DISPOSAL WARNING Various dangers when disposing of damaged parts/components Wear protective gloves when disposing of damaged parts/components. Dispose of damaged parts/components properly and in an environmentally friendly manner. Country-specific laws must be observed. NOTE Please note that some of the unit's components are electronic parts. Disposal through public waste disposal authorities is therefore not possible.
Hot Vario TECHNOLOGY 2 TECHNOLOGY DESIGNATION Heat radiator (not installed visibly) Cover plate (multi-installation) Control unit Front deflector glass Rear deflector glass Black glass plate Rear wall area: LED transformer Connection for mains cable LED light Air exhaust opening with deflector glass 10 Mains connection cable Base with adjustable feet (not shown, optional accessory)
TECHNICAL SPECIFICATIONS Protection class I, earthing IEC 60335-2-49 Protection class Per module: 0.73 kW; 220-240 VAC; 50Hz Power data Device dimensions Hot Vario: 56x79x39cm (WxDxH) Hot Vario 2 (tabletop variant): 56x79x77cm (WxDxH) Hot Vario 3 (with base): 56x79x166cm (WxDxH) Hot Vario 4 (with base): 56x79x204cm (WxDxH) Weight Hot Vario: approx.
Hot Vario TECHNOLOGY SAFETY INSTRUCTIONS ON THE UNIT Safety instructions are installed on the unit, which must be followed at all times. If the safety signs fade or get damaged over the unit's lifetime, they must be replaced with new signs immediately. The owner must check them on a regular basis for legibility and completeness.
ASSEMBLY MANUAL Hot Vario units can be installed at the destination in various versions, as a standalone module on serving counters to the “heating tower” with a maximum of 4 modules on top of one another. A standalone module is completely assembled upon delivery and must be connected to the mains using the mains cable provided.
Hot Vario TECHNOLOGY 2.4.3 ASSEMBLING THE UNIT The assembly staff are responsible for the unit’s stability. Ensure that the installation location is prepared according to the technical specifications. Protect the unit and base surfaces from any damage during assembly. The units may only be installed by specialist staff. Electrical connections may only be established by authorised specialists. You must ensure that suitable staff and tools are used in order to prevent damage and injuries during assembly.
2.4.5 MODULE ASSEMBLY Assembly steps for the Hot Vario tower using the example of a triple module (with base): DESIGNATION Hot Vario standalone module Cover plate (multi-installation) Hole blanking plug, Ø16mm 3 metre connection cable Assembly kit (connection kit) Base Spacer, Ø8mm M8x20 screw Mains connection cable...
Hot Vario TECHNOLOGY ACCESS TO DOCUMENTS / VIDEOS Further information is provided on the manufacturer's website under “Hot Vario”: WEB: https://shop.ideal-ake.at/produktkatalog/vitrinen-mit-trockener-waerme/hot-vario/ Further useful videos regarding cleaning and assembly are provided at: Operation / stocking / cleaning Assembling the unit modules Maintenance / repair Note: only for authorised specialists! Note: only for authorised specialists!
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We reserve the right to make technical changes / valid from January 2023...
Hot Vario OPERATION AND CONTROL 3 OPERATION AND CONTROL This section describes starting up and operating the unit properly. STARTING UP FOR THE FIRST TIME The unit is pre-cleaned prior to delivery. However, we recommend using a suitable cleaning agent (see section 4.1.2) to clean the unit completely in order to remove any dirt.
OPERATING THE UNIT 3.3.1 BUTTON ALLOCATION The following table describes the button allocation and their functions. The controller’s digital display indicates additional information (see section 3.6). NOTE Wait until the required (set) temperature has been reached before filling the units with products. The TARGET temperature is always shown on the display.
Hot Vario OPERATION AND CONTROL TEMPERATURE SETTING The interior temperature is regulated using the control display for the electronic temperature controller. This is located in the upper part of the housing. The target temperature value set in the factory is shown on the display. The required temperature can be set by a long press of the programming button and subsequently pressing the UP button for higher temperatures or the DOWN button for lower temperatures.
FAULTS AND CAUSES NOTE Switch the unit off if malfunctions occur. Contact your supplier or the manufacturer immediately. WARNING Dangers due to working on / handling the unit Some inspections can pose a high level of danger (electric shock, etc.). Trained, authorised specialists must be commissioned to perform this work! Check the points listed below or contact your supplier or specialist dealer if you cannot find the solution to the problem.
Hot Vario OPERATION AND CONTROL STATUS INDICATORS AND ERROR MESSAGES ON THE DISPLAY DANGER Danger due to electrical voltage on live components The power supply must be disconnected before all cleaning, servicing and maintenance work! To do this, unplug the unit or disconnect it from the mains at all poles. Repair work may only be performed by authorised specialists. NOTE The tables listed do not apply to special controllers (see the applicable operating manual for the controller).
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DISPLAY DESCRIPTION Control probe Target value Alarm threshold for low temperature Alarm threshold for high temperature We reserve the right to make technical changes / valid from January 2023...
Hot Vario CLEANING/MAINTENANCE/SERVICING 4 CLEANING/MAINTENANCE/SERVICING Switch the unit off and disconnect from the mains before performing cleaning work. We recommend performing the daily cleaning at the end of the working day. Wait until the unit has cooled down. CLEANING AND CARE In order to guarantee that the products are presented well, daily cleaning must be performed in accordance with the hygiene regulations.
4.1.2 CLEANING AGENTS NOTE Only the cleaning agents specified in this section are permissible for cleaning the unit. Do not use any cleaning agents containing chlorine or vinegar. COMPONENTS / MATERIALS CLEANING AGENTS REMARK Surfaces that come into contact Lukewarm, soapy water Rinse with clear water.
Hot Vario CLEANING/MAINTENANCE/SERVICING Repair and maintenance manuals are available by scanning the following QR code: https://shop.ideal-ake.at/ If you do not have a QR code reader (scanner), all documents are available in the downloads area on the manufacturer’s website or you can contact your supplier or specialist dealer. MAINTENANCE AND SERVICING INTERVALS Always comply with the listed maintenance work in order to ensure that your unit continues to function and expand this work if necessary!
Hot Vario DECLARATION OF CONFORMITY 5 DECLARATION OF CONFORMITY EC Declaration of Conformity in accordance with EU Directive 2006/42/EC and 2014/30/EU Manufacturer: Ausseer Kälte- und Edelstahltechnik GmbH Pichl 66, 8984 Bad Mitterndorf, AUSTRIA Product: Hot Vario* * 1 – 4 (module size) or number 50 - 200 (unit width) or special design specification Year of construction: As of 2023 We hereby confirm that the aforementioned products comply with the Machinery Directive 2006/42/EC and the EMC Directive...