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MadJax 16-055 Manual
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MadJax 16-055 Manual

King xd lift kit
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***Front Instructions only, rear lift kit is sold separately and will include its
Part # 16-055
MadJax King XD Lift Kit
(fits Yamaha Drive and Drive2)
SCAN CODE TO WATCH
INSTALLATION VIDEO
After installing this lift kit, the front wheels must be properly aligned. Failure to properly align the front
wheels may result in decreased ability to control the Golf Cart which may result in a rollover or crash.
Wear seatbelt, motorcycle helmet, eye protection, and
protective gear.
This vehicle is intended for use only by an operator 16 years
or older with a valid motor vehicle license.
own installation instructions. ***
(FRONT)
WARNING:
Abrupt maneuvers or aggressive driving have caused roll-
overs - even on flat, open areas.

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Summary of Contents for MadJax 16-055

  • Page 1 ***Front Instructions only, rear lift kit is sold separately and will include its own installation instructions. *** Part # 16-055 (FRONT) MadJax King XD Lift Kit (fits Yamaha Drive and Drive2) SCAN CODE TO WATCH INSTALLATION VIDEO WARNING: After installing this lift kit, the front wheels must be properly aligned. Failure to properly align the front wheels may result in decreased ability to control the Golf Cart which may result in a rollover or crash.
  • Page 2 * The yellow Warning Label included with these instructions must be placed in a visible location to the operator of this vehicle. * This MadJax lift kit is not intended for use on carts other than Yamaha G29 or Drive2. * Review installation instructions steps to ensure this MadJax lift kit was properly installed to the provided instructions.
  • Page 3 ITEMS INCLUDED TOOLS NEEDED • Main Suspension Assembly • 10mm Socket • Ratchet • Driver Side Spindle Assembly • 12mm Socket • Torque Wrench • Passenger Side Spindle Assembly • 14mm Socket • 12mm Wrench • Driver Side Upper A-arm Assembly •...
  • Page 4 Note: Instructions are shown without front cowl for instructional purposes only. Removal of cowl is NOT required. STEP 1 19mm SOCKET Turn the key OFF, engage the parking brake, and place the front of the vehicle on jack stands under front frame.
  • Page 5 STEP 4 14mm SOCKET & WRENCH Remove the upper bolt from front shocks, keeping the hardware. The shocks will be removed with control arms & spindles during next step. STEP 5 14mm SOCKET & WRENCH Uninstall the control arms from the vehicle frame. Caution: Once bolts are removed the control arm and the entire factory suspension will be free from cart.
  • Page 6 STEP 7 17mm SOCKET Using two (2) M10 U-Bolts, four (4) M10 flat washer, and four (4) M10 nylock nuts, secure the rear of the Main Suspension Assembly to the vehicle frame rails. Alternate tightening the nuts until torqued to 35lb-ft (47Nm).
  • Page 7 16mm SOCKET & STEP 10 17mm WRENCH Using four (4) M10 x 80mm hex bolts, eight (8) M10 flat washers, and four (4) M10 nylock nuts, install each Spindle to the upper and lower a-arms. The steering arm of each spindle will be oriented to the rear of the vehicle and grease fitting to the rear as shown.
  • Page 8 STEP 13 Install the rear lift kit appropriate for the vehicle, following the installation instructions that comes with the rear kit. For the Yamaha Drive2 with independent rear suspension, use kit 16-056 For the Yamaha Drive (G29) or Drive2 with a solid rear axle, use kit 16-057 ALIGNMENT &...

  • Page 9: Installation Complete

    STEP 2 17mm and 12mm WRENCH Ensure the steering wheel is straight to begin adjusting the toe of the front tires. The measurement between the center of the tread of the two front tires at the front the should be 1/8"-1/4" shorter than the same measurement at the back of the tires.
  • Page 10 ® MadJax product is compatible. MadJax products are aftermarket parts and are not original equipment parts. MadJax is not connected to, affiliated with, sponsored by, or endorsed by either Textron Innovations, Inc., Club Car, Inc., Yamaha Golf Cart Company, or any of their parent...