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Zoomlion ZS0508C Series Operation And Safety Manual

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Operation and Safety Manual
ZS0508C Series
ZS0610C Series
ZS1216C Series
Operation and Safety Manual
May 2023 Version C

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Summary of Contents for Zoomlion ZS0508C Series

  • Page 1 Operation and Safety Manual ZS0508C Series ZS0610C Series ZS1216C Series Operation and Safety Manual May 2023 Version C...
  • Page 3 Operation and Safety Manual Foreword Zoomlion appreciates your choice of our machine for your application. The Operation and Safety Manual must be read and understood in its entirety before operating the machine. This manual introduces you safety information, significant technical specs, safety operation in detail for working efficiency improving.

  • Page 4: Safety Precaution Icons

    Safety Precaution Icons This manual has the following safety precaution icons: Failure to comply with the safety precautions listed in this manual could result in personal injury or death. Failure to comply with the safety precautions listed in this manual could result in potential personal injury or death.

  • Page 5: Table Of Contents

    Contents Foreword ............................. I Safety Precaution Icons ........................II Contents ............................III SECTION 1 SAFETY PRECAUTIONS ..................1-1 1.1 General ............................1-1 1.2 Pre-operation ..........................1-1 1.3 Hazard Classification ........................ 1-2 1.4 Intended Use ..........................1-3 1.5 Safety Alert Symbols and Maintenance ..................

  • Page 6: Contents

    Contents 3.2 Function Test ..........................3-3 3.2.1 Function test fundamentals ..................... 3-3 3.2.2 Turn on the Power Switch ....................3-3 3.2.3 At the electronic controls ....................3-4 3.2.4 At the platform controls ....................3-5 3.2.5 Turn off the main power switch ..................3-9 3.3 Workplace Inspection .......................
  • Page 7 Contents 4.7.2 After use ........................4-11 4.8 Operation Code ........................4-11 4.8.1 Operation indicator code ....................4-11 4.8.2 Platform overload ......................4-12 4.8.3 Battery level indicator ....................4-12 4.9 Safety Arm and Guard Operation ..................4-13 4.9.1 How to use the safety arm ..................... 4-13 4.9.2 How to fold guard ......................
  • Page 8 Contents 5.3 Battery Maintenance ......................... 5-7 Drive Device Adjustment ......................5-8 5.4.1 Drive chain adjustment ....................5-8 5.4.2 Crawler tension adjustment .................... 5-9 5.5 Regular Maintenance ......................5-11 SECTION 6 STORAGE AND EX-FACTORY TEST ..............6-1 6.1 Storage Conditions ........................6-1 6.2 Ex-factory Test Items ........................

  • Page 11: Section 1 Safety Precautions

    1.1 General To Owners/Users/Operators: Zoomlion appreciates your choice of our machine for your application. We put user’s safety at the first place, which is best achieved by our joint efforts. The following requirements need to be adhere to for the purpose of safety operating: Obey all user rules, job site regulations and governmental regulations.

  • Page 12: Hazard Classification

    and continue operation only after the abnormality is repaired; According to the operating conditions, the operator should wear effective safety protection equipment for safety, such as: safety helmet, seat belt, protective gloves, protective glasses, dust mask, sound insulation tools, etc.; 10) It is forbidden to operate in the state of excessive fatigue, after drinking or while taking hypnotic drugs.

  • Page 13: Intended Use

    1.4 Intended Use This machine is intended to be used only to lift personnel, along with their tools, and materials to an aerial work site. Indoor series do not use outdoors or indoors with strong winds. 1.5 Safety Alert Symbols and Maintenance Replace any missing or damaged safety signs.
  • Page 14 Read operational Read service manual Crushing hazard Crushing hazard Collision hazard manual Electrocution Tip-over hazard Smashing hazard Tip-over hazard Tip-over hazard hazard Electrocution Explosion hazard Fire hazard Burn hazard Dermohemia hazard hazard Keep clear of Keep away from Move machine to Engage safety arm outriggers and Close chassis tray...
  • Page 15 Batteries used as 3-wire grounded AC Replace damaged Chock the crawler Release brakes counterweights power supply only wire and cable Transporting Lanyard anchorage Ground load Tie-down points No smoking diagram points Voltage rating for Pressure rating for Manual force Wind speed power to platform air line to platform Maximum capacity...

  • Page 16: Safety Operation

    1.6 Safety Operation 1.6.1 Operator safety Personal fall protection equipment (PFPE) is required when operating this machine. If PFPE is required in job site or in operator's manual, following rules should be complied with: All PFPE must comply with applicable governmental regulations, and must be inspected and used in accordance with the PFPE manufacturer’s instructions.

  • Page 17: Tip-Over Hazard

    Occupants, equipment and materials shall not exceed the maximum platform capacity. Place the loads in the center of the platform. Table 1-2 Rated load Model Maximum Capacity Capacity on Extension Deck ZS0508C Series 100kg /220 lbs 240kg/530 lbs ZS0610C Series 113kg /250 lbs 250kg/550 lbs...
  • Page 18 Do not use the machine near the steps, tilted ground or openings. It may cause the machine to tip over by accidentally falling into the steps, inclined surfaces, or openings. If it must be used on the above occasions, monitoring personnel is needed. Do not depend on the tilt alarm as a level indicator.
  • Page 19 Indoor use: do not exceed the rated values of allowable manual force and maximum occupants listed in Table 1-3. Table 1-3 Maximum allowable manual force Model Manual force Maximum occupants ZS0508C Series 200N/45 lbs force 1 (Indoor use only) ZS0610C Series (Indoor) 400N/90 lbs force 2 (Indoor use only)
  • Page 20 Push off or pull toward any object outside of the platform. Do not modify or alter an aerial work platform without prior written permission from the manufacture. Do not alter or disable the limit switches. Do not alter or disable machine components that in any way affect safety and stability. Do not replace Names critical to machine stability with Names of different weight or specification.

  • Page 21: Crush Hazard

    1.6.2.3 Crush hazard Keep hands and limbs out of scissors. Do not work under the platform or in the scissor links without the safety arm in place. No personnel stands under the platform and no objects should be placed under scissor arm when raising the platform;...

  • Page 22: Fall Off Hazard

    Table 1-4 Rated slope in stowed position Maximum Slope Rating in Maximum Side Slope Rating Model Stowed Position in Stowed Position ZS0508C 25% (14°) 25% (14°) ZS0610C 30% (17°) 30% (17°) ZS1216C 30% (17°) 30% (17°) 1.6.2.5 Fall off hazard The guard rails system provides fall protection.

  • Page 23: Collision Hazard

    Keep the platform floor clear of debris. Do not enter or exit the platform unless the machine is in the stowed position. Attach the platform entry chain or close the entry gate before operating. Do not operate the machine unless the guard rails are properly installed and the entry is secured for operation.

  • Page 24: Burn Hazard

    Be aware of crushing hazards when grasping the platform guard rail. Observe and use the color-coded direction arrows on the platform controls and the platform decal plate for drive and steer functions. Do not lower the platform unless the area below is clear of personnel and obstructions. Limit travel speed according to the condition of the ground surface, congestion, slope, location of personnel, and any other factors which may cause collision.

  • Page 25: Explosion And Fire Hazard

    Make sure that the hydraulic oil has been sufficiently cooled before maintaining the oil pressure parts, pipes or filters; Always wear protective eye wear and gloves when checking the oil leak of hydraulic parts or pipes. Check the leak with a thick cardboard. Release the pressure before removing the oil pressure parts, pipes or filters;...

  • Page 26: Machine Damage Hazard

    Immediately tag and remove from service a damaged or malfunctioning machine. Be sure all maintenance has been performed as specified in this manual and the appropriate Zoomlion service manual. Be sure all decals are in place and legible.

  • Page 29: Section 2 Machine Components And Controls

    SECTION 2 MACHINE COMPONENTS AND CONTROLS 2.1 Machine Components ZS0508C Series Figure 2-1 Components Table 2-1 Component Instruction Name Name Name Platform Console Fixed platform Batteries Manual Storage Container Scissor arm Charger Platform extension Safety arm Entry ladder Lanyard anchorage points...
  • Page 30 ZS0610C Series Figure 2-2 Components Table 2-2 Component Instruction Name Name Name Platform Console Fixed platform Batteries Manual Storage Container Scissor arm Charger Platform extension Safety arm Entry ladder Lanyard anchorage points Lifting cylinder Platform gate Platform guard rails Drive device Foot switch Ground control...
  • Page 31 ZS1216C Series Figure 2-3 Components Table 2-3 Component Instruction Name Name Name Platform Console Fixed platform Ground control Manual Storage Container Scissor arm Batteries Platform extension Safety arm Entry ladder Lanyard anchorage points Lifting cylinder Outrigger cylinder Platform guard rails Drive device Foot switch Charger...

  • Page 32: Machine Controller

    2.2 Machine Controller The manufacturer has no direct control over machine application and operation. The user and operator are responsible for conforming with good safety practices. 2.2.1 Ground control Figure 2-4 Ground control Panel Table 2-4 Ground control panel instruction Name Name Lifting enable button...

  • Page 33: Platform Control Unit (Pcu)

    Emergency stop switch.Push in the Red Emergency Button to the off position to stop all functions. Pull out the Red Emergency Button to the on position to operate the machine. 2.2.2 Platform control unit (PCU) Figure 2-5 ZS0508C/ZS0610C Series Platform control panel Table 2-5 ZS0508C/ZS0610C Series Platform control panel instruction Name Name...
  • Page 34 Figure 2-6 ZS1216C Platform control panel Table 2-6 ZS1216C Platform control panel instruction Name Name Outrigger enable button with indicator Drive function switch Outrigger auto-leveling button Function enable switch Light Thumb rocker switch Horn Proportional control joystick Turtle speed select button Machine tilting button with indicator Lifting function enable button with LED display...
  • Page 35 Horn button.Press the horn button and the horn will sound. Release the horn button and the horn will not sound. Enable button for leg function with indicator light. Press this button to activate the single leg rise/fall function. Automatic leg leveling button Press this button to automatically level Lift function button.
  • Page 36 the thumb button and the machine will rotate in the direction indicated by the yellow triangle on the platform control panel. During the in-situ steering, the mobile control handle cannot be used for walking steering. LED readout for electric quantity indication and indicative operation code display. Drive function button.

  • Page 39: Section 3 Machine Inspection

    SECTION 3 MACHINE INSPECTION 3.1 General An operator must not operate the machine, only if he has learned and practiced the principled of safe machine operation contained in this operational manual. Avoid hazardous situation. Perform a pre-operation inspection at all times. Know and understand the pre-operation inspection before going on to the next section.
  • Page 40 Check the following components or areas for damage, improperly installed, or missing parts and unauthorized modification: Electrical components, wiring, and electrical cables. Hydraulic hoses, fittings, cylinders, manifolds. Drive motors. Wearing pads. Alarm and indicator (if equipped). Nuts, bolts and other fasteners. Safety arm.

  • Page 41: Function Test

    If the platform must be raised to inspect the machine, make sure the safety arm is in place. See Operating Instruction section. 3.2 Function Test 3.2.1 Function test fundamentals The function tests are designed to discover any malfunctions before the machine is put into service. The operator must follow the step-by-step instructions to test all machine functions.

  • Page 42: At The Electronic Controls

    3.2.3 At the electronic controls Test emergency stop. Select a test area that is firm, level and free of obstruction. Be sure the batteries are connected. Pull out the platform and ground red Emergency Stop Button to the on position. Turn the key switch to electronic control.

  • Page 43: At The Platform Controls

    Result: the list function should not operate. Press and hold the lift function enable button and the platform up button. Result: the platform should raise. 10) Press and hold the lift function enable button and platform down button. Result: the platform should lower. The alarm should flash and sound when lowering. The minimum distance between platform and ground should reach 2.3m/7ft 7in.
  • Page 44 Wait seven seconds for the lift function to time out. Slowly move the control handle in the direction indicated by the blue arrow, then in the direction indicated by the yellow arrow. Result: the lift function should not operate. Press the lift function enable button, the indicator lights up. Press and hold the function enable switch on the control handle when indicator lighting, and slowly move the control handle in the direction indicated by the blue arrow.
  • Page 45 Test the steering. When performing the steer and drive function tests, stand in the platform facing the steer end of the machine. Press the drive function button, then the indicator lights up. Press and hold the functional enable switch on the control handle when lighting. Press the thumb rocker switch on top of control handle in the direction indicated by the blue triangle on the control panel.
  • Page 46 panel, then come to an abrupt stop when the control handle is returned to the center position. Test the tilt sensor operation. Fully lower the platform. Place a 5*10cm/2*4in or similar piece of wood under both wheels on the side and drive the machine up onto them.

  • Page 47: Turn Off The Main Power Switch

    Drive forward; Result: the machine cannot drive. Lower the platform, if the distance between the platform and the ground exceeds 2.6m/8ft 6in, Result: the outrigger cannot extend (leveling). Lower the platform, if the distance between the platform and the ground exceeds 2.6m/8ft 6in, press the auto-leveling button;...

  • Page 48: Workplace Inspection Fundamentals

    3.3.1 Workplace inspection fundamentals Workplace inspection helps the operator determine if the workplace is suitable for safe machine operation. It should be performed by the operator prior to moving the machine to the workplace. It is operator’s responsibility to read and remember the workplace hazards, then watch for and avoid them while moving, setting up, and operating the machine.

  • Page 49: Decals Inspection

    3.4 Decals Inspection Use the lists (Table 3-1 to Table 3-3) and pictures (Figure 3-1 to Figure 3-11) below to verify that all decals are legible and in place. Table 3-1 Decal 1 (ZS0508C Series) Code Name 00775307080202090 Safety lanyard points...
  • Page 50 Figure 3-1 Decal position（ZS0508C Series） 3-12...
  • Page 51 Table 3-2 Decal 1 (ZS0610C Series) Code Name 00775307080402170 Max manual force(Indoor Series) 00775307010402030 Max manual force(Outdoor Series) 00775307080202050 Load of 250 kg/550 lbs (Indoor Series) 007753070H0401030 Load of 250 kg/550 lbs (Outdoor Series) 00775307080402180 Tilted ground 00775307080401030 Danger- Pinching Hazard 00775307080402100 Crushing hazard 00775307080402220...
  • Page 52 Figure 3-2 Decal position（ZS0610C Series） 3-14...
  • Page 53 Table 3-3 Decal 1 (ZS1216C Series) Code Name 00772407020201030 Leg load and distance 00775307080402220 Safety arm 00775307080402100 Crushing hazard 00775307080202090 Safety lanyard points 00775307080401060 Label- Platform Power Rated Voltage 00775307080401080 Label- non-insulated 00775307080401010 Label-CE 00775407000201090 Label-IPAF 00775307080401030 Danger- Pinching Hazard 00775307080402120 Overturning hazard 00775307080202010...
  • Page 54 Figure 3-3 Decal postion（ZS1216C Series） 3-16...
  • Page 55 ZS0508C Series Figure 3-4 Decal 3-17...
  • Page 56 ZS0508C Series Figure 3-5 Decal 3-18...
  • Page 57 ZS0610C Series (Indoor Series) Figure 3-6 Decal 3-19...
  • Page 58 ZS0610C Series (Indoor Series) Figure 3-7 Decal 3-20...
  • Page 59 ZS0610C Series (Outdoor Series) Figure 3-8 Decal 3-21...
  • Page 60 ZS0610C Series (Outdoor Series) Figure 3-9 Decal 3-22...
  • Page 61 ZS1216C Series Figure 3-10 Decal 3-23...
  • Page 62 ZS1216C Series Figure 3-11 Decal 3-24...

  • Page 65: Section 4 Operation Instruction

    SECTION 4 OPERATION INSTRUCTION 4.1 General An operator must not operate the machine, only if he has learned and practiced the principles of safe machine operation contained in this operational manual. Avoid hazardous situations. Perform a pre-operation inspection at all times. Implement functional test before operating the machine at all times.

  • Page 66: Emergency Stop

    4.2.2 Emergency stop Push in the red Emergency Stop button to the off position at the electronic controls or the platform controls to stop all functions. Repair any function that operates when Power Switch and red Emergency Stop button are pushed in. 4.2.3 Emergency lowering Pull the emergency lowering knob to lower the platform.

  • Page 67: Adjust Platform Position

    4.4.2 Adjust platform position Press the lift function enable button. On the LCD screen, a circle below the lift function symbol will turn on. If the control handle is not moved within seven seconds of pushing the lift button, the circle below the lift function symbol will turn off and lift function will not operate.

  • Page 68: Drive Speed Selection

    Press and hold function enable switch on handle while the drive function indicator is on. Increase speed: slowly move the control handle off center. Decrease speed: slowly move the control handle toward center. Stop: return the control handle to center or release the function enable switch. Use the color-coded direction arrows on the platform controls and on the platform to identify the direction the machine will travel.

  • Page 69: Indoor And Outdoor Working Mode Selection

    4.4.7 Indoor and outdoor working mode selection Figure 4-1 Electronic control Panel Table 4-1 Electronic control panel instruction Name Name Lifting enable button 10A breaker Menu escape button Menu down button Menu up button Menu enter button LCD diagnostic readout Platform up button Key switch Platform down button...
  • Page 70 Figure 4-2 Platform control panel Table 4-2 Platform control panel instruction Name Name Emergency stop switch Steering thumb button Horn button LED Readout Lift function button Drive function button Control handle Drive speed button...
  • Page 71 Push the emergency stop switch to OFF position, and turn the key switch to Ground position. Press the Input button on menu and pull out emergency stop button to ON position to enter the Menu interface. Press Down button, then press Enter button when the display shows as below. Continuously press Down button until the below interface shows up, then press the Enter button.

  • Page 72: Operation On Slope

    4.5 Operation on Slope 4.5.1 Driving on a slope Determine the slope and side slope ratings and slope grade for the machine when stowed. Table 4-3 Slope rating Maximum side slope rating, stowed position ZS0508C 14° ZS0610C 17° ZS1216C 17° Table 4-4 Side slope rating Maximum side slope rating, stowed position ZS0508C...

  • Page 73: Operating On A Slope

    Example: Block = 3.6m /12ft (144in), Stroke=3.6m /12ft, Rise = 0.3m /12in, rise Grade 0.3m /12in÷3.6m /144in =0.083×100=8.3%. If the slope exceeds the maximum slope or side slope rating, then the machine must be winched or transported up or down the slope. See Transport and Lifting section. 4.5.2 Operating on a slope Determine the slope and side slope ratings for the machine and determine the slope grade.

  • Page 74: Outrigger Operation

    Electronically released brake: ① Pull out device main power switch, platform emergency stop button and ground emergency stop button. ② Press and hold ECU Menu Entry Button. ③ Turn the key switch to electronic control. ④ Until the following interface appears on the LCD reading device: ⑤...

  • Page 75: Control Single Outrigger

    OL Overload. CH Chassis Mode Operation. 18 Pothole Guard Fault. 37 Battery Exhausted. Refer to Zoomlion Maintenance manual for further information. A code and a description of a code can also be viewed at the electronic controls LCD display. 4-11...

  • Page 76: Platform Overload

    4.8.2 Platform overload If the platform controller LED diagnostic readout displays OL, and the electronic controller LCD diagnostic readout displays OL as well, it indicates platform overloaded, all functions will stop. Alarm will sound. Press the red Emergency Stop button to off position. Remove load from platform.

  • Page 77: Safety Arm And Guard Operation

    4.9 Safety Arm and Guard Operation 4.9.1 How to use the safety arm Attempt to raise the platform to approximately 2.4m/7ft 10in . Rotate the safety arm away from the machine and let it hang down. Lower the platform until the safety arm rests securely on the link. Keep clear of the safety arm when lowering the platform.

  • Page 78: Battery And Charger Operation

    Charge the battery in a well-ventilated area. Use proper AC input voltage for charging as indicated on the charger. Use only a ZOOMLION authorized battery and charger. 4.10.2 Charging the battery Be sure the batteries are connected before charging the batteries.

  • Page 79: Transport And Lift

    The transport vehicle must be secured to prevent rolling while the machine is being loaded. Be sure the vehicle capacity, loading surfaces and chains or straps are sufficient to withstand the machine weight. ZOOMLION lifts are very heavy relative to their size. See the serial label for the machine weight.
  • Page 80 After loaded: Chock the crawlers to prevent the machine from rolling. Pull out the red Emergency Button at both the ground and platform controls to the off position. Towing the machine is not recommended. If the machine must be towed, do not exceed 1.6 km/h (1mile/h).

  • Page 81: Lift

    Figure 4-4 ZS1216C Series tie down points 4.11.3 Lifting operation Observe and Obey: Only qualified riggers should rig and lift the machine. Only qualified forklift operators should lift the machine with a forklift. Be sure the crane capacity, loading surfaces and straps or lines are sufficient to withstand the machine weight.
  • Page 82 Use the forklift pockets located on both sides of the ladder. See Figure 4-5 to Figure 4-6. Figure 4-5 ZS0508C/ZS0610C Series forklift pockets Figure 4-6 ZS1216C Series forklift pockets Align the forklift fork with the position of the forklift pockets and drive forward until the fork is fully inserted.
  • Page 83 Adjust the rigging to prevent damage to the machine and to keep the machine level. Table 4-6 Center of gravity Model X Axis Y Axis ZS0508C 46 cm/18.1in 34 cm/13.4in ZS0610C 84 cm/33in 60 cm/23.6in ZS1216C 85cm/33.5in 54 cm/21.3in Chassis lifting Chassis lifting point (1) point (2) Chassis lifting point 1)
  • Page 84 X Axis Figure 4-8 ZS1216C Series Center of gravity 4-20...

  • Page 87: Section 5 Maintenance

    Disposal of materials should be according to the regulations of government and relevant environmental protection administration. Use only ZOOMLION approved replacement parts. ZOOMLION assumes no responsibility for hazards occurred to equipment and personnel caused by the use of unauthorized parts.
  • Page 88 Hydraulic hoses, fittings, and cylinders. Drive motor. Wear pads. Alarm and indicator (if equipped). Nuts, bolts and other fasteners. Safety arm. Extension deck. Scissor arm pin and fastener. 10) Platform control joystick. 11) Batteries and other connector. 12) Ground belt. 13) Platform entry chain or door.

  • Page 89: Maintenance Hazard

    5.1.3 Maintenance hazard Shut off power to all controls and ensure that all moving parts are secured from inadvertent motion prior to performing any adjustments or repairs. Never work under an elevated platform until it has been fully lowered to stowed position, if possible, or otherwise supported and restrained from movement with appropriate safety props, blocking, or overhead supports.

  • Page 90: Hydraulic Oil Capacity

    Do not mix oils of different brands or types, as they contain different additives which may cause negative effects. If mixing of hydraulic oils is unavoidable, permission must be obtained from the hydraulic oil manufacturer. After-sales service of ZOOMLION does not cover machine malfunction caused by hydraulic oil mixing.
  • Page 91 Table 5-2 Technical parameters of hydraulic oil (cont.) kinematic Technical Pour Flash viscosity Viscosity Parameters Viscosity Point Point ℃ cSt(40℃/104 index Grade ℃/℉ /℉ Type ℉) Great Wall Zhuoli L-HS 15 -57/-71 164/327 15.35 Ultralow temperature oil Great Wall Zhuoli L-HS 32 -48/-54 224/435 31.35...

  • Page 92: Hydraulic Oil Viscosity And Temperature Limit

    Table 5-2 Technical parameter of hydraulic oil (cont.) kinematic Technical Pour Flash viscosity Viscosity Point Parameters Viscosity Point ℃ cSt(40℃/ index Grade /℉ ℃/℉ Type 104℉) Chevron/CaltexRando Rando HDZ -49/-56 204/399 Chevron/CaltexRando Rando HDZ -47/-53 216/421 46.7 Chevron/CaltexRando Rando MV -42/-44 154/309 15.8...

  • Page 93: Return Oil Filter Element Replacement

    will shorten the oil's service life, so the hydraulic oil should be changed sooner than the recommended. For small load work, the oil change time can be extended. Cleanliness of the hydraulic oil upon delivery is NAS9 (ISO4406 18/15), and for normal operation, the cleanliness should not be lower than NAS10 (ISO4406 19/16).

  • Page 94: Drive Device Adjustment

    Be sure that the battery hold-down brackets are in place and secure. Adding terminal protectors and a corrosion preventative sealant will help eliminate the corrosion on the battery terminals and cables. 5.4 Drive Device Adjustment 5.4.1 Drive chain adjustment(ZS0508C/ZS0610C Series) When the tension (degree of tightness) of the left and right walking device exceeds the allowable range, adjust it.

  • Page 95: Crawler Tension Adjustment

    Figure 5-2 Left side walking device Table 5-3 Allowable tightness range Walking device chain Allowable tightness range Right side 9mm/0.35in~15mm/0.59in Left side 6mm/0.24in~12mm/0.47in 5.4.2 Crawler tension adjustment Check the tension of the crawler in the suspended state, if the gap between the crawler and the roller exceeds 15±5 mm/0.59±2 in, please adjust it (ZS0508C/ZS0610C Series).
  • Page 96 Figure 5-3 ZS0508C Crawler tension diagram Figure 5-4 ZS0610C Crawler tension diagram Check the tension of the crawler in the grounded state, if the difference of height between the ends of crawler and the middle exceeds 15±5 mm/0.59±2 in, please adjust it. (ZS1216C Series) Use the injection grease gun to add grease adjusting the crawler tension, and make the difference of height within 15±5 mm/0.59±2 in;...

  • Page 97: Regular Maintenance

    Use a high pressure butter gun to Height difference stretch the butter track Figure 5-5 ZS1216C Crawler tension diagram 5.5 Regular Maintenance Maintenance performed quarterly, annually and every two years must be completed by a person trained and qualified to perform maintenance on this machine according to the procedures found in the service manual for this machine.

  • Page 101: Section 6 Storage And Ex-Factory Test

    40℃/104℉, with relative humidity not greater than 85% and 100% only for short-term. 6.2 Ex-factory Test Items Machine must complete testing items in the following table before delivery: Table 6-1 Ex-factory test item (ZS0508C Series) Tests Items Load Testing Testing Movement...

  • Page 105: Section 7 Technical Parameter

    SECTION 7 TECHNICAL PARAMETER Table 7-1 ZS0508C Series technical parameters Model ZS0508C Series Parameters Maximum Work Height 6.5 m 21ft 4in Maximum Platform Height 4.5 m 14ft 9in Minimum Platform Height 0.99 m 3ft 3in Platform Length 1.29 m 4ft 3in Platform Width 0.7 m...
  • Page 106 Table 7-1 ZS0508C Series technical parameters (cont.) Model ZS0508C Series Parameters Gradeability 25%（14°） Max work slope (lateral/vertical) 1.7°/1.7° Working Performance Drive Rear wheels Multi-plate Brake Rear wheels Battery 2×12V/115Ah Power Charger 24V/30A Weight Overall Weight 895kg 1975 lbs...
  • Page 107 Table 7-2 ZS0610C Series Technical parameters (Indoor Series) Model ZS0610C Series Parameters Maximum Work Height 8.8 m 28ft 10in Maximum Platform Height 6.8 m 22ft 4in Minimum Platform Height 1.12m 3ft 8in Platform Length 1.94m 6ft 4in Platform Width 0.95 m 3ft 1in Dimension Extension Deck Size...
  • Page 108 Table 7-2 ZS0610C Series Technical Parameters (cont.) (Indoor Series) Model ZS0610C Series Parameters Max work slope (lateral/vertical) 2°/2° Working Drive Rear wheels Performance Multi-plate Brake Rear wheels Battery 4×12V/270Ah Power Charger 24V/30A Weight Overall Weight 1700kg 3750 lbs...
  • Page 109 Table 7-3 ZS0610C Series Technical parameters (Outdoor Series) Model ZS0610C Series Parameters Maximum Work Height (Indoor Series) 8.8 m 28ft 10in Maximum Work Height (Outdoor Series) 26ft 3in Maximum Platform Height (Indoor Series) 6.8 m 22ft 4in Maximum Platform Height (Outdoor Series) 19ft 8in Minimum Platform Height 1.12m...
  • Page 110 Table 7-3 ZS0610C Series Technical Parameters (cont.) (Outdoor Series) Model ZS0610C Series Parameters Up/Down time 34s/30s Gradeability 30%（17°） Working Max work slope (lateral/vertical) 2°/2° Performance Drive Rear wheels Multi-plate Brake Rear wheels Battery 4×12V/270Ah Power Charger 24V/30A Weight Overall Weight 1700kg 3750 lbs...
  • Page 111 Table 7-4 ZS1216C Series Technical parameters Model ZS1216C Series Parameters Maximum Work Height 13.8 m 45ft 3in Maximum Platform Height 11.8 m 38ft 9in Minimum Platform Height 1.62 m 5ft 4in Platform Length 2.3 m 7ft 7in Platform Width 1.12 m 3ft 8in Dimension Extension Deck Size...
  • Page 112 Table 7-4 ZS1216C Series Technical Parameters (cont.) Model ZS1216C Series Parameters Max work slope (lateral/vertical) 2°/3° Working Drive Rear wheels Performance Multi-plate Brake Rear wheels Battery 8×6V/200Ah Power Charger 48V/35A Weight Overall Weight 3750kg 8270 lbs...

  • Page 113: Appendix:inspection And Maintenance Record

    Operation and safety manual Appendix:Inspection and Maintenance Records Date record...
  • Page 114 Operation and safety manual Appendix:Inspection and Maintenance Records Date record...
  • Page 115 Add:Tengfei Road 997 , Wangcheng District, Changsha, Hunan,PRC E-mail:awm@zoomlion.com Tel:400-800-0157 Open up the WeChat, Scan the QR code above; All rights reserved 2015 © Zoomlion,reserves all rights,Without the written permission of Zoomlion, the contents of any part of this sample may not be copied for any purpose.

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