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Related Manuals for Emerson VersaPoint VersaMax IP Standalone IC676
Summary of Contents for Emerson VersaPoint VersaMax IP Standalone IC676
- Page 1 Installation Manual GFK-2307C Dec 2019 VersaPoint INSTALLATION MANUAL...
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Page 2: Table Of Contents
Installation Manual Contents GFK-2307C Dec 2019 Contents Chapter 1: Introduction ............1 VersaMax IP ......................1 VersaMax IP Standalone Modules ................ 2 1.2.1 Input Modules ................... 2 1.2.2 Output Modules ..................3 1.2.3 Mixed I/O Module ..................3 1.2.4 VersaMax IP Standalone Module Features ..........3 1.2.5 VersaMax IP Standalone Module LEDs ............ - Page 3 Installation Manual Contents GFK-2307C Dec 2019 Functional Earth Ground Connection for VersaMax IP Devices ......13 Electrostatic Discharge ..................13 Meet Noise Immunity Requirements ..............13 Ensure IP65/67 Protection ................13 Avoid Damage to the Electronics ..............13 Avoid Polarity Reversal ..................13 Mounting VersaMax IP Modules .................
- Page 4 Installation Manual Contents GFK-2307C Dec 2019 Chapter 5: Power Connections for VersaMax IP ..... 33 General Information about Power Connections ..........33 5.1.1 Power Sources ..................33 5.1.2 Cables ..................... 33 Power for Communications and for Input Sensors ..........34 5.2.1 Connecting the Power Supply ULS to VersaMax IP Standalone Modules ...
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Page 5: Chapter 1: Introduction
Installation Manual Chapter 1 GFK-2307C Dec 2019 Chapter 1: Introduction This manual describes the installation of VersaMax IP modules. This chapter describes the types of VersaMax IP modules that are available and shows their basic features. Chapter 2: Module Installation, describes the basic installation steps for all types of VersaMax IP modules. -
Page 6: Versamax Ip Standalone Modules
Installation Manual Chapter 1 GFK-2307C Dec 2019 Figure 1 In the illustration: Master Termination resistor Repeater Repeater with termination S1, S2, S3 Segments See Chapter 3 for information about using VersaMax IP modules in a Profibus network and Chapter 4 for VersaMax IP PROFINET network. VersaMax IP Standalone Modules VersaMax IP Standalone modules provide a direct interface between field devices and the Profibus network. -
Page 7: Output Modules
Installation Manual Chapter 1 GFK-2307C Dec 2019 1.2.2 Output Modules A VersaMax IP Standalone discrete output module transfers digital control signals from the automation equipment to actuators. Load currents for the module outputs are specifed in the module datasheet. LEDs on the module indicate signal status. Actuators are connected to the module M12 connectors. -
Page 8: Versamax Ip Standalone Module Leds
Installation Manual Chapter 1 GFK-2307C Dec 2019 Upper mounting hole Label slot LEDs for inputs and outputs Connection for actuator supply voltage (*not on input modules) Lower mounting hole Side mounting holes 1.2.5 VersaMax IP Standalone Module LEDs Figure 3 Diagnostic LEDs (green/red) indicate whether an error is present or not. -
Page 9: Versamax Ip Modular
Installation Manual Chapter 1 GFK-2307C Dec 2019 Specific details of LED operation for VersaMax IP modules are described in the module datasheets. VersaMax IP Modular A Profibus / PROFINET Interface Unit module provides the bus interface for up to 16 / 15 simultaneously individual VersaMax IP Modular devices located on a bus stub.VersaMax IP Modular products are identified by catalog numbers that start with IC677. -
Page 10: Mixed I/O Modules
Installation Manual Chapter 1 GFK-2307C Dec 2019 1.3.3 Mixed I/O Modules A VersaMax IP Modular mixed I/O module provides a combination of inputs and outputs. Devices are connected via M12 connectors. Mixed I/O modules have one connection for the incoming supply and another connector to forward the actuator supply 1.3.4 VersaMax IP Modular Network Interface Unit Features The diagram below points out some features of the VersaMax IP Modular (IC677) Network... -
Page 11: Versamax Ip Modular I/O Module Features
Installation Manual Chapter 1 GFK-2307C Dec 2019 1.3.5 VersaMax IP Modular I/O Module Features The diagram below points out some VersaMax IP Modular (IC677) I/O module features. Figure 6 Upper mounting hole Label slot Connection for local bus (OUT) LEDs for bus and supply voltages Connection for supply voltages for communications power and sensors Connections for inputs and outputs Label slot... -
Page 12: Versamax Ip Modular Device Leds
Installation Manual Chapter 1 GFK-2307C Dec 2019 1.3.6 VersaMax IP Modular Device LEDs Figure 7 VersaMax IP Modular Network Interface Unit Figure 8 VersaMax IP Modular Discrete Module Introduction... -
Page 13: Configuration Of The Profibus Master
Each of the VersaMax IP PROFINET Network Interface Unit function as a remote IO drop on the PROFINET network. The VersaMax IP PROFINET scanner can be configured within the PROFINET controller with GSDML files. The latest GSDML files are available at https://www.emerson.com/Industrial- Automation-Controls/support Introduction... -
Page 14: Chapter 2: Module Installation
Installation Manual Chapter 2 GFK-2307C Dec 2019 Chapter 2: Module Installation This chapter describes the basic installation steps for all types of VersaMax IP modules: • General Information Protecting Bus Lines — Installing Bus Lines Between Buildings — • Mounting VersaMax IP Modules VersaMax IP Standalone Panel Mounting or Side Mounting —... -
Page 15: Routing Of Buses In Control Cabinets
Installation Manual Chapter 2 GFK-2307C Dec 2019 Mechanical Strain • Select the correct cable type for each application. • Observe the minimum bending radius. • Cables must not enter the shear area of moving machine parts. • Do not install bus lines at right angles to driving paths and machine movements. •... -
Page 16: Installing Bus Lines Between Buildings
Installation Manual Chapter 2 GFK-2307C Dec 2019 Installing Bus Lines between Buildings Surge Voltages Surge voltages result from switching operations, electrostatic discharges, and lightning discharges. Surge voltages can be coupled inductively, capacitively or galvanically to the electrical lines for power supply, measured value transmission, and data transmission. In this way, surge voltages reach power supply units and the interfaces of systems and termination devices. -
Page 17: Grounding
Installation Manual Chapter 2 GFK-2307C Dec 2019 Grounding Grounding protects people and machines against hazardous voltages. To avoid these hazards, correct installation, taking the local conditions into account, is vital. Ensure that the devices you are using are properly grounded before startup. VersaMax IP devices operate in the low-level signal voltage range. -
Page 18: Mounting Versamax Ip Modules
Installation Manual Chapter 2 GFK-2307C Dec 2019 Mounting VersaMax IP Modules No specific distances are required between devices or from a device to a cabinet door or cover. Mounting distances are determined solely by the connectors used and the bending radii of the cables. -
Page 19: Versamax Ip Standalone Panel Mounting Or Side Mounting
Installation Manual Chapter 2 GFK-2307C Dec 2019 2.3.1 VersaMax IP Standalone Panel Mounting or Side Mounting VersaMax IP Standalone devices are mounted directly on a flat mounting surface. The mounting surface must be flat to avoid strain in the housing when tightening the screws. (Disconnect the power supply before installing a module.) You can directly mount the devices on the mounting surface or on mounting profiles, using two mounting holes. -
Page 20: Versamax Ip Modular Mounting
Installation Manual Chapter 2 GFK-2307C Dec 2019 2.3.2 VersaMax IP Modular Mounting VersaMax IP Modular devices can be front-mounted on a flat surface. Figure 15 For direct mounting on the front on a grounded mounting surface, the devices are grounded using the upper mounting screw. For front mounting on an ungrounded mounting surface, the devices are grounded using cable lugs (2.8 mm [0.110 in.]) via the external grounding connection (connection latch). -
Page 21: Connecting Functional Earth Ground To The Module
Installation Manual Chapter 2 GFK-2307C Dec 2019 Figure 16 VersaMax IP Standalone Figure 17 VersaMax IP Modular Adjust the rotary switches using a suitable screwdriver (blade width 3.5mm [0.138 in.]). Use of an unsuitable tool may damage the switches. Connecting Functional Earth Ground to the Module Functional earth grounding is absolutely essential for error-free bus operation. - Page 22 Installation Manual Chapter 2 GFK-2307C Dec 2019 Figure 18 If the module is mounted on an ungrounded mounting surface (as shown below) or side- mounted, the module must be grounded using lugs (2.8 mm [0.110 in.]) via the external grounding connection (connection latch). Figure 19 •...
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Page 23: Chapter 3: Network Connections For Profibus-Dp Modules
Installation Manual Chapter 3 GFK-2307C Dec 2019 Chapter 3: Network Connections for Profibus-DP Modules This section includes specific installation information for VersaMax IP Profibus modules. • VersaMax IP Modules in a Profibus-DP System • The Profibus-DP Network Basic Specifications — Baud Rate —... -
Page 24: The Profibus-Dp Network
Installation Manual Chapter 3 GFK-2307C Dec 2019 In the illustration: Master Termination resistor Repeater Repeater with termination resistor S1, S2, S3 Segments When laying a Profibus cable, please observe the following: • Do not lay signal and bus cables parallel to power cables or in bundles with power cables. -
Page 25: Cable Type
For interference-free transmission, use 2-wire, twisted pair and shielded cable, specified as cable type A in EN50170 Part 8-2. Cable type B should not be used, as it is out-of-date. The following cables are available from Emerson: Catalog Number Description... -
Page 26: Profibus Connectors
Installation Manual Chapter 3 GFK-2307C Dec 2019 Profibus Connectors 3.3.1 Bus Connector Pin Assignments on a VersaMax IP Module Note Supply voltage for active bus connection (termination resistor) RxD/TxD-N (A) RxD/TxD-N (A) DGND DGND Reference potential of the RS-485 transceiver of the station RxD/TxD-P (B) RxD/TxD-P (B) Shield... -
Page 27: Connecting Versamax Ip Modules To The Profibus Network
Installation Manual Chapter 3 GFK-2307C Dec 2019 Connecting VersaMax IP Modules to the Profibus Network There are two ways of connecting a VersaMax IP module to the bus: 1. All VersaMax IP IC676 modules and IC677 Profibus Interface Units can be connected directly, by connecting the incoming Profibus to BUS IN and the outgoing Profibus to BUS OUT. -
Page 28: Termination Resistors
Installation Manual Chapter 3 GFK-2307C Dec 2019 Indirect connection allows devices to be removed or added while the bus is running without physical interruption. To do this, the master and the control program must support the removal and addition of devices. All transmission rates are supported. - Page 29 Installation Manual Chapter 3 GFK-2307C Dec 2019 Figure 28 Direct Connection of IC676 Modules with Termination Resistor Attached to BUS OUT The termination resistor can be attached to BUS OUT on the module (1, below left). A termination resistor can also be attached to the open connection of a T-connector (1, below right).
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Page 30: Connecting Termination Resistors To Versamax Ip Ic677 Profibus Interface Units26
Installation Manual Chapter 3 GFK-2307C Dec 2019 Connecting Termination Resistors to VersaMax IP IC677 Profibus Interface Units For a VersaMax IP Profibus Interface Unit IC677PBI01, the Profibus cable is connected to BUS IN and BUS OUT as described previously. If the module is the last device on the Profibus network, a termniation resistor must be placed in the BUS OUT connector. -
Page 31: Example, Setting Address 46
Installation Manual Chapter 3 GFK-2307C Dec 2019 Figure 33 Adjust the rotary switches using a suitable screwdriver (blade width 3.5mm [0.138 in.]). Use of an unsuitable tool may damage the rotary encoding switches. 3.5.1 Example, Setting Address 46: Figure 34 VersaMax IP Standalone Modules Figure 35 VersaMax IP Profibus Interface Unit IC677PBI001 Network Connections for Profibus-DP Modules... -
Page 32: The Local Bus For Versamax Ip Modular Devices
Installation Manual Chapter 3 GFK-2307C Dec 2019 The Local Bus for VersaMax IP Modular Devices VersaMax IP Modular devices are connected to a Profibus Interface Unit IC677PB001 and to each other by a local bus cable. Up to 16 modules can be connected to each Profibus Interface Unit. -
Page 33: Pin Assignments On The Ic677 Modules' Local Bus
Installation Manual Chapter 3 GFK-2307C Dec 2019 3.6.1 Pin Assignments on the IC677 Modules’ Local Bus M12 B-encoded Figure 37 The thread is used for shielding Bus In Bus Out Network Connections for Profibus-DP Modules... -
Page 34: Chapter 4: Configuration Of Profnet Modules
Installation Manual Chapter 4 GFK-2307C Dec 2019 Chapter 4: Configuration of PROFNET Modules This chapter explains how to configure Profinet NIU and installation procedure. • VersaMax IP Modules in PROFINET system • Communication Model and Properties • Configuration VersaMax IP Modules in PROFINET System The VersaMax IP PROFINET Scanner module interfaces a remote node of VersaMax IP modules to PROFINET IO network. -
Page 35: Communication Model And Properties
Installation Manual Chapter 4 GFK-2307C Dec 2019 Communication Model and Properties PROFINET IO offers a detailed communication model with lots of flexibility by providing options for devices to use only those parts of the standard that are required for the specific application. - Page 36 Installation Manual Chapter 4 GFK-2307C Dec 2019 • Configure the communications properties of the PROFINET IO-Controller, VersaMax IP PROFINET Scanners, and other IO-Devices. • Add VersaMax IP modules to the VersaMax IP PROFINET Scanner remote nodes. • Configure the parameters of the VersaMax IP modules and other devices in the remote nodes.
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Page 37: Chapter 5: Power Connections For Versamax Ip
Connect each of the supply voltages completely (to +24V and GND). Do not connect several supply voltages via one GND, as this would exceed the current carrying capacity of the contacts 5.1.2 Cables The following power cables are available from Emerson Catalog Number Description IC676CBLPWM020 IP67 Power Cordset, 2 Meters, Male Connector w/Leads... -
Page 38: Power For Communications And For Input Sensors
Installation Manual Chapter 5 GFK-2307C Dec 2019 Catalog Number Description IC676CBLPWF020 IP67 Power Cordset, 2 Meters, Female Connector w/Leads IC676CBLPWF050 IP67 Power Cordset, 5 Meters, Female Connector w/Leads IC676CBLPWF100 IP67 Power Cordset, 10 Meters, Female Connector w/Leads IC676CBLPWB003 IP67 Power Cordset, 0.3 Meters IC676CBLPWB005 IP67 Power Cordset, 0.5 Meters IC676CBLPWB010... -
Page 39: Connecting The Power Supply U
Installation Manual Chapter 5 GFK-2307C Dec 2019 Figure 40 +24V +24V +24V +24V Connecting the Power Supply U to VersaMax IP Modular Devices For VersaMax IP Modular (IC677) devices, connect the power supplies for the communications power and input sensors to female connector U IN on the Profibus / PROFINET NIU. -
Page 40: Power For Actuators
Installation Manual Chapter 5 GFK-2307C Dec 2019 Figure 43 +24V +24V +24V +24V 500 kbaud / 2 Mbaud 500 kbaud / 2 Mbaud The transmission speed is switched to 2 Mbaud by jumpering +24 V (U , pin 1) to pin 5. Power for Actuators On VersaMax IP output modules and mixed I/O modules, power supply U supplies the... -
Page 41: Connecting The Power Supply Ua To Versamax Ip Devices
Installation Manual Chapter 5 GFK-2307C Dec 2019 The different functions of the connections are due to the different number of outputs and their nominal current. Two voltages are connected to each connection for supplying U , e.g., the voltages U and U at U . - Page 42 Installation Manual Chapter 5 GFK-2307C Dec 2019 Figure 47 VersaMax IP Modular (IC677) +24V +24V +24V +24V +24V +24V +24V +24V Not used Not use Power Connections for VersaMax IP...
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Page 43: Power Connections For Sensors And Actuators
Installation Manual Chapter 5 GFK-2307C Dec 2019 Power Connections for Sensors and Actuators Connect the sensors and actuators using M12 connectors. Pre-assembled cables are recommended. The maximum cable length for connecting sensors and actuators is 100 m (328.08 ft.). The following diagrams show which VersaMax IP Standalone (IC676) module inputs and outputs are supplied by each supply voltage. - Page 44 Installation Manual Chapter 5 GFK-2307C Dec 2019 The diagrams below show which VersaMax IP Modular (IC677) module inputs and outputs are supplied by each supply voltage. See the module datasheets in appendix A for details of connecting sensors and actuators. Figure 51 Input Supply (Discrete Input Module) Figure 52 Output Supply (Discrete Output Module) Figure 53 Input and Output Supply (Mixed Discrete Module)
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Page 45: Voltage Supply Examples
Installation Manual Chapter 5 GFK-2307C Dec 2019 Voltage Supply Examples 5.5.1 Example 1: Supplying and Forwarding Supply Voltages Figure 54 VersaMax IP Standalone IC676 Figure 55 VersaMax IP Modular IC677 The connection for the outgoing supply voltage is not monitored for overload. If the 4A permissible current-carrying capacity is exceeded, it may lead to connector damage. -
Page 46: Example 2: Optional Supply Via A Y Cable With Reduced Current, Versamax Ip Standalone Only
Installation Manual Chapter 5 GFK-2307C Dec 2019 5.5.2 Example 2: Optional Supply via a Y Cable with Reduced Current, VersaMax IP Standalone Only Figure 56 If you are working with reduced current, you can use a Y cable to supply the supply voltages U . -
Page 47: Example 3: Switching Off Specific Outputs, Versamax Ip Standalone Only
Installation Manual Chapter 5 GFK-2307C Dec 2019 5.5.3 Example 3: Switching Off Specific Outputs, VersaMax IP Standalone Only Figure 57 If you switch off the voltage U in the example, outputs O1 to O4 are switched off. Outputs O5 to O8 can still be operated independently. Calculating Sensor and Actuator Currents This section includes examples of calculating current requirements for input, output, and mixed I/O modules with various types of sensors and actuators. -
Page 48: Calculation Example For A Versamax Ip Standalone (Ic676) 4-Input 4-Output Module
Installation Manual Chapter 5 GFK-2307C Dec 2019 5.6.1 Calculation Example for a VersaMax IP Standalone (IC676) 4-Input 4-Output Module Figure 58 Sensor Type Current Consumption 1 x reflex optical data link with 2 output 30 mA each signals 2 x proximity switches 15 mA each Actuator Type 2 x solenoid valves (hydraulic) -
Page 49: Calculation Example For A Versamax Ip Modular Profibus Interface Unit
Installation Manual Chapter 5 GFK-2307C Dec 2019 Sensor Type Current Consumption Current consumption of actuators IUA11 OUT1 Solenoid valve (hydraulic) +1.3A OUT2 Solenoid valve (pneumatic) +67mA total +1.367A UA11 Current consumption of actuators I UA12 OUT3 Solenoid valve (hydraulic) +1.3A OUT4 Solenoid valve (pneumatic) +67mA... - Page 50 Installation Manual Chapter 5 GFK-2307C Dec 2019 Sensor Type Current Consumption 2 x reflex optical data links each with 2 output signals 30 mA 2 x inductive sensors 15 mA Calculation Example for a Profibus Interface Unit IN1, IN2 Reflex optical data link 30 mA IN3, IN4 Reflex optical data link...
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Page 51: Calculation Example For A Versamax Ip Modular 8-Point Digital Input Module
Installation Manual Chapter 5 GFK-2307C Dec 2019 5.6.3 Calculation Example for a VersaMax IP Modular 8-Point Digital Input Module This example shows a VersaMax IP Modular (IC677) device on a local bus. Figure 60 Sensor Type Current Consumption 1 x reflex optical data link with 2 output signals 30 mA each 2 x inductive sensors 15 mA each... - Page 52 Installation Manual Chapter 5 GFK-2307C Dec 2019 Sensor Type Current Consumption Current consumption of inputs (5mA for each input + 35 mA used) total = 125 mA With this configuration, the module loads US with approximately 125mA. U is loaded with approximately 70mA (see datasheet).
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Page 53: Calculation Example For A Versamax Ip Modular I/O Station
Installation Manual Chapter 5 GFK-2307C Dec 2019 Actuator Type Solenoid valve (pneumatic) +67mA total +134mA UA12 The module never loads U is loaded with approximately134mA. U is loaded with approximately 1.367A. U is loaded with approximately 134mA. 5.6.4 Calculation Example for a VersaMax IP Modular I/O Station This example shows the total power requirements of a VersaMax IP Modular I/O Station. -
Page 54: Examples
Installation Manual Chapter 5 GFK-2307C Dec 2019 5.7.1 Examples A below: On a VersaMax IP Standalone (IP676) Discrete Mixed 4 Iput / 4 Output module, if both outputs of a group are loaded with 2A simultaneously, the supply voltage for these outputs cannot be looped. -
Page 55: Losses On The Cables
Installation Manual Chapter 5 GFK-2307C Dec 2019 5.7.2 Losses on the Cables The voltage drop on the cables can be calculated using the formula = I x R x 2 Where: Voltage drop I Current strength R Conductor resistance 2 Calculation for forward and return path For a power supply cable 4x0.75 mm²... - Page 56 Note: If the product is purchased through an Authorized Channel Partner, please contact the seller directly for any support. Emerson reserves the right to modify or improve the designs or specifications of the products mentioned in this manual at any time without notice.
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