Emerson Fisher IC2 Instruction Manual

Emerson Fisher IC2 Instruction Manual

Cryogenic top-entry sliding-stem control valve

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Instruction Manual
D104800X012
Fisher
IC2 Cryogenic Top-Entry Sliding-Stem
Control Valve
Contents
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Introduction

Scope of Manual

This instruction manual includes installation, maintenance, and parts information for Fisher IC2 valve (see figure 1).
Refer to separate manuals for instructions covering the actuator and accessories.
Do not install, operate, or maintain IC2 valves without being fully trained and qualified in valve, actuator,
and accessory installation, operation, and maintenance. To avoid personal injury or property damage, it
is important to carefully read, understand, and follow all the contents of this manual, including all safety
cautions and warnings. If you have any questions about these instructions, contact your
office
before proceeding.

Description

The IC2 is a globe-style, single-port, unbalanced valve with integral end connections, body guiding, metal-to-metal
seating, quick-change trim, and stainless steel construction materials.
www.Fisher.com
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Figure 1. Typical Fisher IC2 Valve with
Extension Bonnet and 667 Series Actuator
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IC2 Valve
October 2024
Emerson sales

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Summary of Contents for Emerson Fisher IC2

  • Page 1: Table Of Contents

    Introduction Scope of Manual This instruction manual includes installation, maintenance, and parts information for Fisher IC2 valve (see figure 1). Refer to separate manuals for instructions covering the actuator and accessories. Do not install, operate, or maintain IC2 valves without being fully trained and qualified in valve, actuator, and accessory installation, operation, and maintenance.
  • Page 2: Specifications

    Inches 9608 2160 12.7 17081 3840 9608 2160 1-1/2 12.7 17081 3840 12.7 17081 3840 19.1 38437 8641 12.7 17081 3840 19.1 38437 8641 12.7 17081 3700 19.1 38437 8641 Educational Services Emerson Educational Services Phone: 1-800-338-8158 E-mail: education@emerson.com emerson.com/mytraining...
  • Page 3: Installation

    Because some valve/trim material combinations are limited in their pressure drop and temperature ranges, do not apply any other conditions to the valve without first contacting your Emerson sales office. NOTICE Before installing the valve, inspect the valve and pipelines for any damage and any foreign material which may cause product damage.
  • Page 4: Maintenance

    Instruction Manual IC2 Valve October 2024 D104800X012 NOTICE To avoid possible damage to the packing, do not allow the installed actuator angle to be so flat as to allow liquid inside the bonnet to come in contact with the packing. 3.
  • Page 5: Packing Maintenance

    Instruction Manual IC2 Valve D104800X012 October 2024 Note Whenever a gasket seal is disturbed by removing or shifting parts, a new gasket should be installed upon reassembly. This is necessary to ensure a good gasket seal since the used gasket may not seal properly. Packing Maintenance This section covers packing used in standard IC2 bonnets (figures 2, 3, and 4).
  • Page 6: Tightening Procedures - Nut Packing

    Instruction Manual IC2 Valve October 2024 D104800X012 Tightening Procedures - Packing Nut 1. To achieve maximum benefit from the enhanced ENVIRO-SEAL packing system, the packing nut must compress the Belleville springs to their “target load.” The target load is the point where the Belleville springs are designed for optimum performance, when compressed to 85% of their maximum deflection, or nearly flat.
  • Page 7 Instruction Manual IC2 Valve D104800X012 October 2024 Figure 2. Enhanced ENVIRO-SEAL PTFE Figure 4. Enhanced ENVIRO‐SEAL Graphite ULF Packing Arrangement Packing Arrangement GH10958 GH10958 Figure 3. Enhanced ENVIRO‐SEAL Duplex Packing Arrangement GH10958...
  • Page 8: Bonnet Maintenance

    1-1/2 or 2 1. Determined from laboratory testing. 2. Lubricate with anti-seize compound compatible with cryogenic service temperatures. For other lubricants or bolting materials not listed in table 3, contact your Emerson sales office torque information. 3. SA193‐B8M strain hardened.
  • Page 9 Personal injury or damage to equipment could occur if improper stud and nut materials or parts are used. Do not operate or assemble this product with stud(s) and nut(s) that are not approved by Emerson/Fisher engineering and/or listed on the serial card provided with this product.
  • Page 10: Trim Maintenance

    Instruction Manual IC2 Valve October 2024 D104800X012 Trim Maintenance WARNING Refer to the WARNING at the beginning of the Maintenance section in this instruction manual. This procedure describes how the valve trim can be completely disassembled. When inspection or repairs are required, perform only those steps necessary to accomplish the task.
  • Page 11 Instruction Manual IC2 Valve D104800X012 October 2024 Figure 5. Fisher IC2 Valve Stem Torque and Pin Replacement GROOVE GROOVE NPS 1 NPS 1-1/2 THROUGH NPS 4 Table 4. Fisher IC2 Valve Stem Torque and Pin Replacement VALVE STEM DIAMETER TORQUE, MINIMUM TO MAXIMUM...
  • Page 12: Trim Assembly

    Instruction Manual IC2 Valve October 2024 D104800X012 Trim Assembly This procedure assumes that all the trim and associated gaskets were removed from the valve body. If these parts were not all removed, start the assembly procedure at the appropriate step. NOTICE To avoid weakening the plug stem or bonnet stem that may cause failure in service, never reuse an old stem with a new valve plug.
  • Page 13: Parts Ordering

    WARNING Use only genuine Fisher replacement parts. Components that are not supplied by Emerson should not, under any circumstances, be used in any Fisher valve, because they may void your warranty, might adversely affect the performance of the valve, and could cause personal injury and property damage.
  • Page 14: Parts List

    Parts List Enhanced ENVIRO-SEAL Packing Assembly (figures 2, 3, and 4) Note Part numbers are shown for recommended spares only. For part numbers not shown, contact your Emerson sales office. Description   3* Packing Nut  13* Packing Lower Wiper  14* Packing Box Ring Valve Body Parts (figure 6)  15* Anti-Extrusion Washer...
  • Page 15 Instruction Manual IC2 Valve D104800X012 October 2024 Figure 6. Fisher IC2 Valve Assembly...
  • Page 16 Instruction Manual IC2 Valve October 2024 D104800X012 Figure 7. Seat Ring Removal and Installation Tool DN 25 DN 40, 50, 80, 100 (NPS 1) (NPS 1‐1/2, 2, 3, 4) GE02918‐6 Table 5. Seat Ring Removal and Installation Tool Dimensions VALVE SIZE, DIM A DIM B DIM C...
  • Page 17 Instruction Manual IC2 Valve D104800X012 October 2024...
  • Page 18 Fisher and ENVIRO-SEAL are marks owned by one of the companies in the Emerson business unit of Emerson Electric Co. Emerson, and the Emerson logo are trademarks and service marks of Emerson Electric Co.

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