Page 1 Tel: (949) 465-0900 Fax: (949) 465-0905 IHH500 Product Manual...
Page 2 Accessories Supplied ..........................- 5 - Optional Accessories ..........................- 5 - Safety Considerations & Care for Your Device ..................- 6 - Important Information for IHH500......................- 7 - Performance ............................. - 7 - Product Introduction ..........................- 7 - Connector &...
Page 3: Table Of Contents
Tel: (949) 465-0900 Fax: (949) 465-0905 6.1.3.10.4 Alarm Limit High ......................- 53 - 6.1.3.10.5 Alarm Limit Low ......................- 54 - 6.1.3.10.6 Auto Reset Timer ......................- 56 - 6.1.4 Edit Channel ..........................- 57 - 6.1.4.1 Sensor Configuration ......................- 59 - 6.1.4.2 Direction ...........................
Page 4 Tel: (949) 465-0900 Fax: (949) 465-0905 Output Configuration ........................... - 83 - 6.4.1 Digital ASCII ..........................- 84 - 6.4.2 Alarm Relay 1 ..........................- 85 - 6.4.3 Alarm Relay 2 ..........................- 86 - 6.4.4 Voltage Configuration ......................... - 87 - 6.4.5 Current Value ..........................
Page 5 USB Cable (4 pin connector)  Output Cable (8 pin connector)  Sensor Cable (12 pin connector) Caution FUTEK is not responsible for any damage or injury caused by misuse, misunderstanding, or abuse of this product. EM1001-C - 5 -...
Page 6 It is recommended to use the slow charge at least once a week  Always use the FUTEK supplied charger to charge the battery  Use the dust protection caps to cover the connectors when you are not using the device.
Page 7 The IHH500 accepts amplified Voltage input (± 12 VDC), Current input (up to 30mA), Bridge input (up to 500 mV/V), and Pulse/ TTL input (up to 650,000 pulses per second) and has the capability to provide power to FUTEK rotary torque sensors (24 VDC/ 1 W and 5 VDC/ 0.05 W).
Page 8 IP66 housing and connectors  Aluminum enclosure  Lead free/ RoHS compliant parts  ESD, EMI, EFT and short circuit protected Input and output which covers the CE approval Note: IHH500 is available in two versions, Elite and Pro. EM1001-C - 8 -...
Page 9 Tel: (949) 465-0900 Fax: (949) 465-0905 4 Connector & Wiring Diagram Diagram Connectors Description (Female Insert) Symbol Description +Excitation +Signal -Excitation, TEDS return -Signal TEDS_IO TEDS Data Sensor 24_OUT 24V output Connections GND_OUT Ground 5_OUT 5V Output -V from sensor +V from sensor PLEAD Leading Pulse from sensor...
Page 10 Tel: (949) 465-0900 Fax: (949) 465-0905 Features 5.1 IHH500 Overview Output Power Sensor 16x4 Character LCD Peak Value Tracking Valley Value Active Channel Sampling rate Number Larger Font Battery Indicator Display Options Tare/ Gross Menu Unit Peak/Valley Reset Navigation Keys...
Page 11 Adjustable Mount Bumpons on back FUTEK ADVANCED SENSOR TECH INC. IHH500 - ELITE MADE IN USA In the welcome message of the Pro version, “PRO” will be displayed. Above it is shown that the IHH500 is submersible EM1001-C - 11 -...
Page 12 Tel: (949) 465-0900 Fax: (949) 465-0905 Front Panel Function of Button Function of Button in Normal Mode Button in Menu Mode Enter Displays battery life time Allows the user to toggle between displaying the tare ▲Arrow and gross values. This can be used to remove any fixture weights.
Page 13 Tel: (949) 465-0900 Fax: (949) 465-0905 Engineering units can only be converted within its own category. Force (Mass): µg, mg, g, kg, M- tone, dyn, kdyn, Mdyn, N, kN, oz, lbs, klb, ton (US), ton (UK) Torque: g-mm, g-cm, kg-cm, kg-m, N-mm, N-cm, N-m, KN-m, in-oz, in-lb, ft-lb Pressure: Pa, kPa, mbar, bar, MPa, kg/cm², atm (standard atmosphere), mm-HG, in-H2O, ft-H2O, psi, kpsi...
Page 14 Tel: (949) 465-0900 Fax: (949) 465-0905 5.2 IHH500 Structure TEDS ASCII Output Bridge Input Current Output MCPU Pulse Input* Voltage Output Voltage Input Alarm Relay 1 Current Input Alarm Relay 2 Hardware Display Key Pad Controller (LCD) Input Protection Battery Charger...
Page 15 Tel: (949) 465-0900 Fax: (949) 465-0905 5.3 Main Display FUTEK ADVANCED SENSOR TECH INC. Welcome message will IPM650-PRO be displayed at power on MADE IN USA AUTO CALIBRATION Auto calibration will be applied when device is turned on. The calibration will minimize any...
Page 16 Tel: (949) 465-0900 Fax: (949) 465-0905 After 10 seconds the following message will be displayed. +2.00001 Peak +2.00000 mV/V +1.99999 Valley 01 Gross EM1001-C - 16 -...
Page 17 Tel: (949) 465-0900 Fax: (949) 465-0905 Pressing the display key will change the reading to a larger font. Pressing it again will switch between modes while still in the large font. The tare and gross modes can also be used while in the larger font mode.
Page 18 For rotary torque sensors, the following screen will be displayed before returning to the main screen. NOTE: To monitor Torque, Speed, Angle, and Power on the SENSIT Test and Measurement software during live graphing, the screen of IHH500 should be changed by pressing the “DISPLAY” key. The following screen will be displayed:...
Page 19 Tel: (949) 465-0900 Fax: (949) 465-0905 The shunt key can be pressed any time after the device has been calibrated and a new sensor profile has been loaded. The simulated value is to be used as a calibration reference. SHUNT will blink on the display when enabled.
Page 20 Tel: (949) 465-0900 Fax: (949) 465-0905 ĄĆĆĆĆĆĆĆĆĆĆĂ ćĆĆĆĆĆĆĆĆĆĆĆĆ The Battery key will allow you to view the battery ąĆĆĆĆĆĆĆĆĆĆă life time. CHARGING: 100% ĄĆĆĆĆĆĆĆĆĆĆĂ ćĆĆĆĆĆĆĆĆĆĆĆĆ Pressing the battery button while the charger is ąĆĆĆĆĆĆĆĆĆĆă plugged in will display a battery charging screen. CHARGING: 28% BATTERY LOW! CONNECT THE...
Page 21 There are two pulse signals, P1 and P2, which are used to indicate speed, angle, power, and the direction of rotation. These pulses are 90 degrees out of phase, and depending on which pulse is leading or lagging or how many pulses are present in a certain time frame, the IHH500 can calculate these values. Leading, TTL...
Page 22 Tel: (949) 465-0900 Fax: (949) 465-0905 Calculation of Speed: The input frequency that can be evaluated for recording the speed is used in defining the speed. The input speed based on the pulses per rotation can be calculated as follows: ...
Page 23 Tel: (949) 465-0900 Fax: (949) 465-0905 6 Main Menu Overview EXIS TING CH(S ) S ENS OR CONFIG FORCE (MAS S ) VIEW CHANNEL DIRECTION TORQUE NEW CHANNEL UNIT S ELECTION PRES S URE EDIT CHANNEL S ENS OR CAPACITY DIS PLACEMENT S AVE CHANGES S ENS ITIVITY (+)
Page 24 Tel: (949) 465-0900 Fax: (949) 465-0905 Sensor Profile System setting Data Logging Main Menu Output Config interfaces LCD Setting Lock Setting TEDS Data Diagnostic EM1001-C - 24 -...
Page 25 Tel: (949) 465-0900 Fax: (949) 465-0905 SENSOR PROFILE SYSTEM SETTING ►DATA LOGGING OUTPUT CONFIG INTERFACES LCD SETTING ► LOCK SETTING TEDS DATA LOCK SETTINGS TEDS DATA ► DIAGNOSTIC ------------ Press the MENU key to enter the main menu. Use ▲▼keys to select the desired menu option. Press ENTER to navigate to the submenu.
Page 26 Tel: (949) 465-0900 Fax: (949) 465-0905 6.1 Sensor Profile Force Torque Sensor Configuration Pressure ExistingChannel Direction Displacement View Channel Unit Selection mV/V New Channel Sensor capacity Sensor profile Edit Channel Sensitivity (+) Zero Load (+) Save Changes Sensitivity (-) Full Scale (+) Delete Channel Calibration Zero Load (-)
Page 27 ▲▼ Scroll to “EXISTING CH(S)” using the keys and press ENTER to view the different sensor profiles. The IHH500 is able to store up to 15 different sensor profiles. ► EXISTING CH(S) 01¾ NA VIEW CHANNEL NEW CHANNEL EDIT CHANNEL The active channel number will be shown with a check mark on the right.
Page 28 Tel: (949) 465-0900 Fax: (949) 465-0905 6.1.2 View Channel Scroll to select “VIEW CHANNEL” form the “SENSOR PROFILE” using the▲▼ keys and press ENTER to view: channel number, sensor type, serial number, capacity and engineering unit. If currently more than one channel exists, pressing the arrow ◄►keys on the keypad will cycle through the existing channels.
Page 29 Tel: (949) 465-0900 Fax: (949) 465-0905 6.1.3 New Channel Scroll to “NEW CHANNEL” from the “SENSOR PROFILE” using the▲▼ keys and press ENTER. Use ◄► to select the remaining 2 to 15 channels. Press ENTER to set the data for desired channel. Note: The first channel is already set as default and will be displayed on the screen if no other channel has been set.
Page 30 Tel: (949) 465-0900 Fax: (949) 465-0905 This function is not available if lockout option is enabled. See section 6.7 for further information how to enable or disable lock settings. If this device is being used for the first time, it has not been locked yet. If this device is already locked, the following message will appear if “NEW CHANNEL”...
Page 31 Tel: (949) 465-0900 Fax: (949) 465-0905 6.1.3.1 Sensor Configuration ▲▼ Scroll to “SENSOR CONFIG” from “NEW CHANNEL” using keys and press the ENTER to set a new channel. “SENSOR CONFIG” can also be selected from “EDIT CHANNEL” to make modifications on the existing channels except channel 1.
Page 32 Tel: (949) 465-0900 Fax: (949) 465-0905 6.1.3.2 Direction Scroll to “DIRECTION” from “NEW CHANNEL” using the▲▼ keys and press ENTER. “DIRECTION” can also be selected from “EDIT CHANNEL” to make modifications on the existing channels except channel one. Using the ◄►keys on the keypad select either uni-direction or bi-direction. ►...
Page 33 Tel: (949) 465-0900 Fax: (949) 465-0905 6.1.3.3 Unit selection DIRECTION ► UNIT SELECTION SENSOR CAPACITY SENSITIVITY(+) ▲▼ Scroll to “UNIT SELECTION” from “NEW CHANNEL” using the keys and press ENTER. It can also be selected from “EDIT CHANNEL” to make modifications on the existing channel except channel one.
Page 34 Tel: (949) 465-0900 Fax: (949) 465-0905 6.1.3.3.1 Force (MASS) Scroll to “FORCE (MASS)” from “UNIT SELECTION” using the▲▼ keys and press ENTER. The following options can be selected for force: µg, mg, g, kg, tone, dyn, kdyn, Mdyn, N, kN, oz, lbs, klb, ton (US) (UK).
Page 35 Tel: (949) 465-0900 Fax: (949) 465-0905 6.1.3.3.2 Torque Scroll to “TORQUE” from “UNIT SELECTION” using the▲▼ keys and press ENTER. The following options for torque can be selected: g-mm, g-cm, g-m, kg-cm, kg-m, N-mm, N-cm, N-m, kN-m, in-oz, lb, and ft-lb.
Page 36 Tel: (949) 465-0900 Fax: (949) 465-0905 6.1.3.3.3 Pressure Scroll to “PRESSURE” from “UNIT SELECTION” using the▲▼ keys and press ENTER. The following options can be selected for pressure: Pa, kPa, mbar, bar, MPa, kg/cm², (standard atmosphere), HG, in-H2O, ft-H2O, psi, and kpsi. Once the desired pressure unit is selected, the following message will be shown.
Page 37 Tel: (949) 465-0900 Fax: (949) 465-0905 6.1.3.3.4 Displacement Scroll to “DISPLACEMENT” from “UNIT SELECTION” using the▲▼ keys and press ENTER. The following units can be selected for displacement: mm, cm, dm, m, km, in, ft, yds, and mile. Once the desired displacement unit is selected, the following message will be shown.
Page 38 Tel: (949) 465-0900 Fax: (949) 465-0905 6.1.3.3.5 mV/V ▲▼ Scroll to “mV/V” from “UNIT SELECTION” using the keys and press ENTER. Once the desired displacement unit is selected, the following message will be shown. PRESSURE DISPLACEMENT ► mV/V ------------- OPERATION WAS EXECUTED SUCCESSFULLY (HIT ENTER/BACK)
Page 39 Tel: (949) 465-0900 Fax: (949) 465-0905 6.1.3.4 Sensor Capacity Scroll to “SENSOR CAPACITY” from “NEW CHANNEL” using the▲▼ keys and press ENTER. “SENSOR CAPACITY” can also be selected from “EDIT CHANNEL” to make modifications on the existing channels except channel one. keys move the cursor to the desired placement and use the ▲▼keys to select the desired Using the◄►...
Page 40 Tel: (949) 465-0900 Fax: (949) 465-0905 6.1.3.5 Sensitivity (+) SENSOR CONFIG SELECT SENSOR ► SENSITIVITY(+) mV/V OUTPUT USING ARROW KEYS UNIT SELECTION [2.00000] SENSOR CAPACITY Scroll to “SENSITIVITY (+)” from “NEW CHANNEL” using the▲▼ keys and press ENTER to set the sensitivity for a new channel.
Page 41 Tel: (949) 465-0900 Fax: (949) 465-0905 Note: For voltage sensor device asks for voltage output. 6.1.3.6 Sensitivity (-) SENSOR CONFIG SELECT SENSOR ► SENSITIVITY(-) mV/V OUTPUT USING ARROW KEYS UNIT SELECTION [2.00000] SENSOR CAPACITY ▲▼ Scroll to “SENSITIVITY (-)” from “NEW CHANNEL”...
Page 42 Tel: (949) 465-0900 Fax: (949) 465-0905 The following message will be seen if the sensor sensitivity is the same as current profile. OPERATION WAS EXECUTED SUCCESSFULLY (HIT ENTER/BACK) EM1001-C - 42 -...
Page 43 Tel: (949) 465-0900 Fax: (949) 465-0905 6.1.3.7 Calibration ▲▼ Scroll to “CALIBRATION” from “NEW CHANNEL” using keys and press ENTER to set it for the new channel. “CALIBRATION” can also be selected from “EDIT CHANNEL” to make modifications on the existing channels except channel one. Note: This function is dedicated for precise calibration (live calibration), however if the user would not like to apply the load, in the sensitivity selection (6.1.3.5 &...
Page 44 Tel: (949) 465-0900 Fax: (949) 465-0905 6.1.3.7.2 Full Scale (+) ▲▼ Scroll to “FULL SCALE (+)” from “CALIBRATION” using the keys and press ENTER. APPLY OPERATION FULL SCALE(+) WAS EXECUTED CALIBRATION SUCCESSFULLY THEN PRESS ENTER (HIT ENTER/BACK) If the channel “DIRECTION” is defined as “BI-DIRECTION” it will be prompt to apply the full scale calibration (-) as well as zero load (-) for the reverse direction.
Page 45 Tel: (949) 465-0900 Fax: (949) 465-0905 6.1.3.8 Pulse per rotation Scroll to “PULSE/ROTATE” from “NEW CHANNEL” using the▲▼ keys and press ENTER. “PULSE/ROTATE” can also be selected from “EDIT CHANNEL” to make modifications on the existing channels except channel one. Note: This option is only available for rotary sensors with encoders as defined in sensor configuration sub-menu (6.1.3.1).
Page 46 Tel: (949) 465-0900 Fax: (949) 465-0905 6.1.3.9 Serial number ▲▼ Scroll to “SERIAL NUMBER” from “NEW CHANNEL” using the keys and press ENTER. “SERIAL NUMBER” can also be selected from “EDIT CHANNEL” to make modifications on the existing channels except channel one. CALIBRATION PULSE/ROTATE ►...
Page 47 Tel: (949) 465-0900 Fax: (949) 465-0905 6.1.3.10 Limit & THD Scroll to LIMIT & THD” from “NEW CHANNEL” using the▲▼ keys and press ENTER.” LIMIT & THD” can also be selected from “EDIT CHANNEL” to make modifications on the existing channels except channel one.
Page 48 Tel: (949) 465-0900 Fax: (949) 465-0905 6.1.3.10.1 First Peak THD Scroll to “FIRST PK THD” from “LIMIT & THD” using the▲▼ keys and press ENTER. ► FIRST PK (THD) FIRST VY (THD) MIN / MAX DIFF ALARM LIMIT HI Use the arrow keys to move the cursor among the digits and select the desired number for the First Peak. The sign value can also be changed from positive to negative in case a bi-directional sensor is configured.
Page 49 Tel: (949) 465-0900 Fax: (949) 465-0905 6.1.3.10.2 First Valley THD ▲▼ Scroll to “FIRST VY (THD)” from “LIMIT & THD” using the keys and press ENTER. FIRST PK (THD) ► FIRST VY (THD) MIN / MAX DIFF ALARM LIMIT HI Use the arrow keys to move the cursor among the digits and select the desired number for the First Valley.
Page 50 Tel: (949) 465-0900 Fax: (949) 465-0905 Unit FP THD FV THD Figure No.1 Example of One Directional Sensor Unit FP THD FV THD -50% Figure No.2 Example of Two Directional Sensor EM1001-C - 50 -...
Page 51: Alarm Limit High
Tel: (949) 465-0900 Fax: (949) 465-0905 6.1.3.10.3 MIN/MAX Differentiation Scroll to “MIN / MAX DIFF” from “LIMIT & THD” using the▲▼ keys and press ENTER. FIRST PK (THD) FIRST VY (THD) ► MIN / MAX DIFF ALARM LIMIT HI Use the arrow keys to move the cursor among the digits and select the desired number for the Min/Max Differentiations.
Page 52 Tel: (949) 465-0900 Fax: (949) 465-0905 Max/Min Diff Figure No.3 Max/ Min Differentiation Caution should be taken in defining X, for the Max/Min Diff. For example: Consider the following data at points A and B: 100 IL 90IL If X is considered less than 10%, A would not be considered as first peak, or B would not be considered as first valley.
Page 53 Tel: (949) 465-0900 Fax: (949) 465-0905 6.1.3.10.4 Alarm Limit High Scroll to “ALARM LIMIT HI” from “LIMIT(S) & THD(S)” using the▲▼ keys and press ENTER. FIRST VY THD MIN / MAX DIFF ► ALARM LIMIT HI ALARM LIMIT LO Use the arrow keys to move the cursor among the digits and select the desired number for the Alarm Limit High.
Page 54 Tel: (949) 465-0900 Fax: (949) 465-0905 6.1.3.10.5 Alarm Limit Low ▲▼ Scroll to “ALARM LIMIT LO” from “LIMIT & THD” using the keys and press ENTER. MIN/MAX DIFF ALARM LIMIT HI ► ALARM LIMIT LO AUTO RST (SEC) Use the arrow keys to move the cursor among the digits and select the desired number for the Alarm Limit Low.
Page 55 Tel: (949) 465-0900 Fax: (949) 465-0905 Alarm Area Unit Non Alarm Area Alarm Area Figure No.4 Example of One Directional Sensor Alarm Area Unit Non Alarm Area -50% Alarm Area Figure No.5 Example of Two Directional Sensor EM1001-C - 55 -...
Page 56 Tel: (949) 465-0900 Fax: (949) 465-0905 6.1.3.10.6 Auto Reset Timer Scroll to “AUTO RST (SEC)” from “LIMIT & THD” using the▲▼ keys and press ENTER. ALARM LIMIT HI ALARM LIMIT LO ► AUTO RST (SEC) --------- Use the arrow keys to move the cursor among the digits and select the desired number. SELECT DESIRED VALUE USING ARROW KEYS...
Page 57: Edit Channel
Tel: (949) 465-0900 Fax: (949) 465-0905 6.1.4 Edit Channel Scroll to “EDIT CHANNEL” from “SENSOR PROFILE” using the▲▼ keys and press ENTER. VIEW CHANNEL NEW CHANNEL ► EDIT CHANNEL SAVE CHANGES Attempting to edits channels when no channel has been set beside channel one, which was set by default, will result the following warning: THERE IS NOT ANY CHANNEL...
Page 58: Unit Selection
Tel: (949) 465-0900 Fax: (949) 465-0905 the◄► to select the channel to edit. SELECT DESIRED CHANNEL NUMBER USING ◄,► KEYS [02] All the features that are accessible in the “New CHANNEL” option, applies to the Edit Channel option as well. ►...
Page 59 Tel: (949) 465-0900 Fax: (949) 465-0905 6.1.4.1 Sensor Configuration See the details mentioned in section 6.1.3.1. 6.1.4.2 Direction See the details mentioned in section 6.1.3.2. 6.1.4.3 Unit selection See the details mentioned in section 6.1.3.3. 6.1.4.3.1 Force (MASS) See the details mentioned in section 6.1.3.3.1. 6.1.4.3.2 Torque See the details mentioned in section 6.1.3.3.2.
Page 60: First Peak (Thd)
Tel: (949) 465-0900 Fax: (949) 465-0905 6.1.4.7.3 Zero Load (-) See the details mentioned in section 6.1.3.7.3 6.1.4.7.4 Full Scale (-) See the details mentioned in section 6.1.3.7.4 6.1.4.8 Pulse per rotation See the details mentioned in section 6.1.3.8. 6.1.4.9 Serial number See the details mentioned in section 6.1.3.9.
Page 61: Save Changes
Tel: (949) 465-0900 Fax: (949) 465-0905 6.1.5 Save Changes Scroll to “SAVE CHANGES” from “SENSOR PROFILE” using the▲▼ keys and press ENTER to save the modifications that are made under the Edit Channel or New Channel menu. VIEW CHANNEL NEW CHANNEL EDIT CHANNEL ►...
Page 62 Tel: (949) 465-0900 Fax: (949) 465-0905 Anytime that a new sensor sensitivity is set or the sampling rate is changed, the device may do an auto calibration after it loads the new profile. LOADING PROFILE AUTO CALIBRATION IN PROGRESS IN PROGRESS PLEASE WAIT PLEASE WAIT 15...
Page 63: Delete Channel
Tel: (949) 465-0900 Fax: (949) 465-0905 6.1.6 Delete Channel Scroll to “DELETE CHANNEL” from “SENSOR PROFILE” using the▲▼ keys and press ENTER. Use the ◄►keys to select the channel to delete. Choose Accept or Cancel to confirm or cancel the operation. Note: Any channel other than the first channel can be deleted.
Page 64 Tel: (949) 465-0900 Fax: (949) 465-0905 WARNING! SELECTED PROFILE MAY BE LOST ACCEPT CANCEL A message confirming the desired operation was successfully executed will be displayed. OPERATION WAS EXECUTED SUCCESSFULLY (HIT ENTER/BACK) If the channel attempting to delete is the active channel, the following message will be displayed: ARE YOU SURE WANT TO DELETE ACTIVE CHANNEL?
Page 65 Tel: (949) 465-0900 Fax: (949) 465-0905 LOADING PROFILE AUTO CALIBRATION IN PROGRESS IN PROGRESS PLEASE WAIT PLEASE WAIT 15 ……… BACK can be applied to cancel or ENTER can be used to delete the selected channel. Once accepted to delete, a message confirming the desired operation was successfully executed will be given: OPERATION WAS EXECUTED SUCCESSFULLY...
Page 66: System Setting
Tel: (949) 465-0900 Fax: (949) 465-0905 6.2 System Setting Digit Select Channel Select Moving Average Sampling Rate System setting Peak/ Valley Auto Reset Alarm Configuration Alarm Activity SENSOR PROFILE ► SYSTEM SETTING DATA LOGGING OUTPUT CONFIG EM1001-C - 66 -...
Page 67: Digit Select
Tel: (949) 465-0900 Fax: (949) 465-0905 6.2.1 Digit Select Scroll to “DIGIT SELECT” from “SYSTEM SETTING” using the▲▼ keys and press ENTER. ► DIGIT SELECT CHANNEL SELECT MOVING AVERAGE SAMPLING RATE the◄► keys to select the number of digits from 3 to 6. SELECT DESIRED DISPLAY DIGITS USING ◄,►...
Page 68 Tel: (949) 465-0900 Fax: (949) 465-0905 6.2.2 Channel Select Scroll to “CHANNEL SELECT” from “SYSTEM SETTING” using the▲▼ keys and press ENTER. ◄► Use the keys to select the desired number. If no other channels have been added, only channel 01 can be selected, which is the default channel.
Page 69 Tel: (949) 465-0900 Fax: (949) 465-0905 6.2.3 Moving Average Scroll to “MOVING AVERAGE” from “SYSTEM SETTING” using the▲▼ keys and press ENTER. Using the◄► keys: disable, 2, 4, 8, 16, 32, 64, or 128 can be selected. DIGIT SELECT SELECT DESIRED CHANNEL SELECT AVERAGE CONFIG ►...
Page 70 Tel: (949) 465-0900 Fax: (949) 465-0905 This is known as a moving average because the average at each k instant is based on the most recent set of n values. In other words, it is a moving window of n values that are used to calculate the average of the data sequence (see Figure 1).
Page 71: Peak/ Valley
Tel: (949) 465-0900 Fax: (949) 465-0905 6.2.4 Sampling Rate ▲▼ Scroll to “SAMPLING RATE” from “SYSTEM SETTING” using the keys and press ENTER. Using ◄► keys, 16 different sampling rates can be selected in two different levels as listed below: LOW SPEED: 5, 10, 25, 30, 50, 60, 100, 200, HIGH SPEED:...
Page 72 Tel: (949) 465-0900 Fax: (949) 465-0905 6.2.5 Peak/ Valley Scroll to “PEAK/ VALLEY” from “SYSTEM SETTING” using the▲▼ keys and press ENTER. CHANNEL SELECT MOVING AVERAGE SAMPLING RATE ► PEAK / VALLEY Using the◄►keys select to display the First Peak/Valley or Hold Peak/Valley values. SELECT DESIRED CONFIGURATION USING ◄,►...
Page 73 Tel: (949) 465-0900 Fax: (949) 465-0905 First peak and first valley will be captured based on the specified threshold values defined in the sensor profile. Refer to sections (6.1.3.10.1), (6.1.3.10.2), and (6.1.3.10.3) for more details. Valley is the maximum absolute value in the negative direction. EM1001-C - 73 -...
Page 74: Auto Reset
Tel: (949) 465-0900 Fax: (949) 465-0905 6.2.6 Auto Reset ▲▼ Scroll to “AUTO RESET” from “SYSTEM SETTING” using the and press ENTER. Auto Reset will reset the peak and valley values when the timer is expired. The time, in seconds, is defined in the sensor profile.
Page 75: Alarm Configuration
Tel: (949) 465-0900 Fax: (949) 465-0905 6.2.7 Alarm Configuration Scroll to “ALARM CONFIGURATION” in “SYSTEM SETTING” using the▲▼ keys and press ENTER. The Alarm threshold levels are set in the sensor profile (Refer to section 6.1.3.10), Refer to the drawings on page 50 for examples regarding alarm THD levels.
Page 76: Alarm Activity
Tel: (949) 465-0900 Fax: (949) 465-0905 6.2.8 Alarm Activity Scroll to “ALARM ACTIVITY” from “SYSTEM SETTING” using the▲▼ keys and press ENTER. AUTO RESET ALARM CONFIG ► ALARM ACTIVITY ------------- Using the◄►keys different alarm activities including System Alarm or Relay Alarm can be either enabled or disabled.
Page 77: Data Logging
IHH500 has 128 Kbytes internal buffer to log the data. This buffer has been partitioned to two areas for Tracking and Time values and each category has 24 bit data (3 bytes) allocated to it; which means that each one has capacity of 21,845 pieces of data.
Page 78: Logging Rate
DEFAULT? <YES> <NO> At full speed the IHH500 will use the current set sampling rate in the data logging session. At half speed, ½ of the current set sampling rate will be using in the data logging session. EM1001-C - 78 -...
Page 79 Tel: (949) 465-0900 Fax: (949) 465-0905 6.3.2 Duration (SEC) Scroll to “DURATION” from “DATA LOGGING” using the▲▼ keys and press ENTER. the◄► the▲▼ keys to select the desired duration in seconds; therefore, from 0 to 9999 seconds can be selected. LOGGING RATE SELECT DESIRED ►...
Page 80 Tel: (949) 465-0900 Fax: (949) 465-0905 Although any other numbers can be selected, after the actual maximum duration time, the internal buffer will hit full capacity and the following message will appear: DATA LOGGING PROCESS IS COMPLETED SUCCESSFULLY EM1001-C - 80 -...
Page 81 Tel: (949) 465-0900 Fax: (949) 465-0905 6.3.3 Action Scroll to “ACTION” from “DATA LOGGING” using the▲▼ keys and press ENTER. Using the ◄►keys, the data logging session either can be started or stopped. This sub menu allows the user to Stop or Start data logging process. As soon as the Start option is selected, the data logging process starts.
Page 82 Tel: (949) 465-0900 Fax: (949) 465-0905 It is important to know that IHH500 is equipped by a high speed Processor. This processor is responsible to control every single feature of device and dedicates the specific time frame for internal operation and Interfaces.
Page 83: Output Configuration
Tel: (949) 465-0900 Fax: (949) 465-0905 6.4 Output Configuration Digital ASCII Alarm Relay1 Alarm Relay2 Output Configuration Voltage Configuration Current Value Current Configuration SYSTEM SETTING DATA LOGGING ► OUTPUT CONFIG INTERFACES EM1001-C - 83 -...
Page 84: Digital Ascii
Tel: (949) 465-0900 Fax: (949) 465-0905 6.4.1 Digital ASCII Scroll to “DIGITAL ASCII” from “OUTPUT CONFIG” using the▲▼ keys and press ENTER. ASCII output consists of four rows of data. Each row can be separated using following options:  Carriage Return: carriage return (CR) is one of the control characters in ASCII code which moves the position of the cursor to the first position on the same line ...
Page 85 Tel: (949) 465-0900 Fax: (949) 465-0905 6.4.2 Alarm Relay 1 Alarm relay 1 is a solid state relay with a voltage / current rating of 110V/100mA. Alarm relay 1 has been mapped to alarm high. See section (6.2.8) to enable or disable alarm relay 1. Scroll to “ALARM RELAY1”...
Page 86 Tel: (949) 465-0900 Fax: (949) 465-0905 6.4.3 Alarm Relay 2 Alarm relay 2 is a solid state relay with a voltage / current rating of 110V/100mA. Alarm relay 2 has been mapped to alarm low. Scroll to “ALARM RELAY2” from “OUTPUT CONFIG”...
Page 87: Voltage Configuration
Tel: (949) 465-0900 Fax: (949) 465-0905 6.4.4 Voltage Configuration Scroll to “VOLTAGE CONFIG” from “OUTPUT CONFIG” using the▲▼ keys and press ENTER. ALARM RELAY1 ALARM RELAY2 ► VOLTAGE CONFIG CURRENT VALUE ◄► Use the keys to select uni-polar which is 0 to 5 volts (negative full scale is mapped to 0 VDC, zero load is mapped to 2.5 VDC and plus full scale is mapped to +5V) or bipolar which is -5 VDC to 5 VDC (negative full scale is mapped to -5 VDC, zero load is mapped to 0 VDC and plus full scale is mapped to +5VDC).
Page 88 Tel: (949) 465-0900 Fax: (949) 465-0905 6.4.5 Current Value ▲▼ Scroll to “CURRENT VALUE” from “OUTPUT CONFIGURATION” using the keys and press ENTER to define the current value. ALARM RELAY2 VOLTAGE CONFIG ► CURRENT VALUE CURRENT CONFIG ◄► Use the keys and press ENTER to select any of the following Ranges: 0-20 4-20...
Page 89: Current Configuration
Tel: (949) 465-0900 Fax: (949) 465-0905 6.4.6 Current Configuration Scroll to “CURRENT CONFIG” from “OUTPUT CONFIG” using the▲▼ keys and press ENTER. Use the◄►keys to select either UNIDIRECTIONAL BIDIRECTIONAL  For a Bi-Directional configuration the, negative full scale output from the sensor is mapped to the lowest value of current.
Page 90: Interfaces
(power supply) for an amplified sensor which requires an external power supply. It is highly recommended to disable this feature when a bridge type sensor is connected to the IHH500. Using this feature will enable the internal DC-DC converter, thus providing high voltage. It should be noted that the battery discharges faster when working with amplified sensors.
Page 91: Usb Output
Tel: (949) 465-0900 Fax: (949) 465-0905 6.5.1 USB Output Scroll to “USB OUTPUT” from “INTERFACE” using the▲▼ keys and press ENTER. ► USB OUTPUT¾ ASCII OUTPUT RELAY1 OUTPUT RELAY2 OUTPUT Use the◄►keys to either enable or disable the USB output activity. SELECT DESIRED ACTIVITY USING ◄,►...
Page 92 The termination character configuration should be set in the Digital ASCII menu within the Output Config menu. Refer to section (6.4.1) for more details. The ASCII output is disabled when the IHH500 sends and receives packet information from the computer.
Page 93 Tel: (949) 465-0900 Fax: (949) 465-0905 6.5.3 Relay 1 Output Scroll to “RELAY1 OUTPUT” from “INTERFACE” using the▲▼ keys and press ENTER. USB OUTPUT¾ ASCII OUTPUT ► RELAY1 OUTPUT RELAY2 OUTPUT the◄► keys to enable or disable Relay 1 output. The configuration of the Relay 1 Output should be set under the output configuration menu.
Page 94: Voltage Output
Tel: (949) 465-0900 Fax: (949) 465-0905 6.5.4 Relay 2 Output Scroll to “RELAY OUTPUT2” from “INTERFACE” using the▲▼ keys and press ENTER. ASCII OUTPUT RELAY1 OUTPUT ► RELAY2 OUTPUT VOLTAGE OUTPUT Use the ◄►keys to either disable or enable the Relay 2. The configuration of the Relay 2 Output should be set under the output config menu.
Page 95: Current Output
Tel: (949) 465-0900 Fax: (949) 465-0905 6.5.5 Voltage Output Scroll to “VOLTAGE OUTPUT” from “INTERFACE” using the▲▼ keys and press ENTER. RELAY1 OUTPUT RELAY2 OUTPUT ► VOLTAGE OUTPUT CURRENT OUTPUT the◄► keys to either disable or enable the Voltage Output activity. The configuration of the Voltage Output should be set under the output config menu.
Page 96: Power Output
Tel: (949) 465-0900 Fax: (949) 465-0905 6.5.6 Current Output Scroll to “CURRENT OUTPUT” from “INTERFACE” options using the▲▼ keys and press ENTER. RELAY2 OUTPUT VOLTAGE OUTPUT ► CURRENT OUTPUT POWER OUTPUT Use the ◄►keys on to either disable or enable the Current Output. The configuration of the Current Output should be set under the output config menu.
Page 97: Bridge Input
Tel: (949) 465-0900 Fax: (949) 465-0905 6.5.7 Power Output Scroll to “POWER OUTPUT” from “INTERFACE” options using the▲▼ keys and press ENTER. VOLTAGE OUTPUT CURRENT OUTPUT ► POWER OUTPUT BRIDGE INPUT Use the◄►keys to either disable or enable the Power Output. SELECT DESIRED ACTIVITY USING ◄,►...
Page 98: Voltage Input
Tel: (949) 465-0900 Fax: (949) 465-0905 Important notice: Bridge sensors are internally connected to input number 1, current sensors are connected to input number 2 and voltage sensors are connected to input number 3. Enabling a different type of input can result in incorrect measurements. 6.5.8 Bridge Input Scroll to...
Page 99: Current Input
Tel: (949) 465-0900 Fax: (949) 465-0905 Whenever the Bridge Input is enabled a check mark showing that this feature is enabled will be seen on the display Important notice: Bridge sensors are internally connected to input number 1, current sensors are connected to input number 2 and voltage sensors are connected to input number 3.
Page 100 Tel: (949) 465-0900 Fax: (949) 465-0905 WARNING! EXISTING SETTING MAY BE CHANGED ACCEPT CANCEL Whenever the Voltage Input is enabled a check mark showing that this feature is enabled will be seen on the display. Important notice: Bridge sensors are internally connected to input number 1, current sensors are connected to input number 2 and voltage sensors are connected to input number 3.
Page 101 Tel: (949) 465-0900 Fax: (949) 465-0905 Depending on the type of sensor defined in the current sensor profile, a warning message will be displayed when attempting to enable an input type which is not matched with the sensor configuration. For example, if the active channel is defined as a bridge input the following warning message will appear on the screen when activating a different input setting: WARNING! EXISTING SETTING...
Page 102: Pulse Input (This Feature Is Available In Elite Version Only)
Tel: (949) 465-0900 Fax: (949) 465-0905 6.5.11 Pulse Input (This feature is available in Elite Version only) Scroll to “PULSE INPUT” from “INTERFACE” using the▲▼ keys and press ENTER. VOLTAGE INPUT CURRENT INPUT ►PULSE INPUT ---------- Use the ◄►keys to either disable or enable the Pulse Input. SELECT DESIRED ACTIVITY ◄,►...
Page 103: Lcd Setting
Tel: (949) 465-0900 Fax: (949) 465-0905 6.6 LCD Setting Contrast LCD Setting Brightness Auto LCD Off INTERFACES ► LCD SETTING LOCK SETTING TEDS DATA EM1001-C - 103 -...
Page 104: Contrast
Tel: (949) 465-0900 Fax: (949) 465-0905 6.6.1 Contrast Scroll to “CONTRAST” from “LCD SETTING” using the▲▼ keys and press ENTER. ► CONTRAST BRIGHTNESS AUTO LCD OFF ----------- Use the◄►keys to select the desired LCD contrast level. SELECT DESIRED CONTRAST USING ◄ ,► KEYS ≡≡≡≡≡≡≡...
Page 105 Tel: (949) 465-0900 Fax: (949) 465-0905 6.6.2 Brightness Scroll to “BRIGHTNESS” from “LCD SETTING “using the▲▼ keys and press ENTER. CONTRAST ► BRIGHTNESS AUTO LCD OFF ----------- the◄► keys to select the desired LCD brightness level. SELECT DESIRED BRIGHTNESS USING ◄ ,► KEYS ≡≡≡≡≡≡≡...
Page 106 Tel: (949) 465-0900 Fax: (949) 465-0905 6.6.3 Auto LCD off Scroll to “AUTO LCD OFF” from the “LCD SETTING” using the▲▼ keys and press ENTER. CONTRAST BRIGHTNESS ► AUTO LCD OFF ----------- ◄► Use the keys to Enable or Disable the Auto LCD Off feature. The Auto LCD Off timer can be set for 1-15min, after which the LCD will turn off if left unattended.
Page 107: Lock Settings
Tel: (949) 465-0900 Fax: (949) 465-0905 6.7 Lock Settings Lockout profile Lock Setting Unlock Profile Change Password INTERFACES LCD SETTING ► LOCK SETTING TEDS DATA The Lock Setting menu is used to control access to the Sensor Profile settings and data information that have been stored in internal non-volatile memory (6.1.3.x and 6.1.4.x).
Page 108: Lockout Profile
Tel: (949) 465-0900 Fax: (949) 465-0905 6.7.1 Lockout Profile Scroll to “LOCKOUT PROFILE” from “LOCK SETTING” using the▲▼ keys and press ENTER. Once pressed ENTER, this feature will lockout the Edit, New, Save, and Delete of SENSOR PROFILE menu. However the Existing Channel(s) and the View Channel(s) options are still accessible. ►...
Page 109 Tel: (949) 465-0900 Fax: (949) 465-0905 6.7.2 Unlock profile Scroll to “UNLOCK PROFILE” from “LOCK SETTING” using the▲▼ and press ENTER. Once pressed the ENTER, this feature unlocks the sensor profile menu and full access to sensor profile will be gained. LOCKOUT PROFILE ►...
Page 110 Tel: (949) 465-0900 Fax: (949) 465-0905 6.7.3 Change Password Scroll to “CHANGE PASSWORD” from “LOCK SETTING” using the▲▼ keys and press ENTER. LOCKOUT PROFILE UNLOCK PROFILE ► CHANGE PASSWORD ----------- ▲▼ the◄► keys to select the current password. ENTER CURRENT PASSWORD USING ARROW KEYS [0000000]...
Page 111 (HIT ENTER/BACK) NOTE: The IHH500 has a default password ([0000000]) mentioned in Appendix C. This password can be updated with desired password. Additionally there is an alternative permanent (please see Appendix C). In case the assigned password is forgotten, the alternative password can be used as the current password...
Page 112: Teds Data
TEDS sensor EEPROM. The IHH500 supports Template 30 for High level voltage output sensors and template 33 for bridge type sensors. Transducers with stated template for different chip devices (DS2430, DS2431, DS2432 and DS2433) are supported with IHH500.
Page 113: Teds Device
Tel: (949) 465-0900 Fax: (949) 465-0905 6.8.1 TEDS Device Scroll to “TEDS DEVICE” from “TEDS DATA” using the▲▼ keys and press ENTER. ►TEDS DEVICE TEDS PAGE LOAD DATA AUTO DETECTION If a TEDS device is connected, the TEDS information will be displayed as shown below: DEVICE: DS2433 MEMORY:...
Page 114 Tel: (949) 465-0900 Fax: (949) 465-0905 6.8.2 TEDS Page Scroll “TEDS PAGE” from “TEDS DATA” using THE▲▼ keys and press ENTER. A total of sixteen pages (0 – 15) can be selected TEDS DEVICE ► TEDS PAGE LOAD DATA AUTO DETECTION 03E8042000003753 0000000000148400 8000000002412000...
Page 115 Tel: (949) 465-0900 Fax: (949) 465-0905 6.8.3 Load Data Scroll to “LOAD DATA” from “TEDS DATA” using the▲▼ keys and press ENTER. TEDS DEVICE TEDS PAGE ► LOAD DATA AUTO DETECTION The load data option loads the new profile, based on the TEDS data, and performs an auto calibration. LOADING PROFILE AUTO CALIBRATION IN PROGRESS...
Page 116 ENTER. “AUTO DETECTION” is enabled, the IHH500 will search for a TEDS device during power up. If TEDS information exists, its information will be loaded; otherwise the IHH500 will load the active channel. “AUTO DETECTION” is disabled, the IHH500 will load the active channel during power up.
Page 117: Diagnostic
Tel: (949) 465-0900 Fax: (949) 465-0905 6.9 Diagnostic Diagnostic LCD SETTING TEDS DATA ► DIAGNOSTIC ----------- EM1001-C - 117 -...
Page 118: Internal Or External
Tel: (949) 465-0900 Fax: (949) 465-0905 6.9.1 Internal or External Scroll to “DIAGNOSTIC” using the▲▼keys and press ENTER. the◄► keys to select either INTERNAL EXTERNAL diagnostic. SELECT DESIRED AVDD1 : 4.999V DIAGNOSTIC AVDD2 : 5.200V USING ◄,► KEYS DVDD 5.001V VBAT 8.500V [INTERNAL]...
Page 119: Appendix A (List Of Probable Errors)
If any non TEDS sensor is connected or if TEDS is not connected properly the mentioned error will occur. Error #2 : UNKNOWN DEVICE WAS DETECTED The IHH500 supports chip number DS2430, DS2431, DS2432 and DS2433. Any other TEDS device with a different data sheet numbers will not be able to interact with the IHH500.
Page 120: Appendix B (List Of Messages)
Tel: (949) 465-0900 Fax: (949) 465-0905 8 Appendix B (List of Messages) Message Description Message No. Pages on the LCD FUTEK ADVANCED Welcome SENSOR TECH INC. Message IHH500-ELITE MADE IN USA WARNING! Delete SELECTED PROFILE Message MAY BE LOST! ACCEPT...
Page 121 Tel: (949) 465-0900 Fax: (949) 465-0905 APPLY (+)Full Load FULL SCALE (+) Calibration CALIBRATION THEN PRESS ENTER APPLY (-)Full Load FULL SCALE (-) Calibration CALIBRATION THEN PRESS ENTER APPLY (-)No Load ZERO LOAD (-) Calibration CALIBRATION THEN PRESS ENTER SELECTED FEATURE Unavailable IS NOT AVAILABLE 28,54,58,62...
Page 122: Appendix C (Device Specifications)
Tel: (949) 465-0900 Fax: (949) 465-0905 9 Appendix C (Device Specifications) Main Control Processor Unit (MCPU) Part #: MSC1214 (Elite Version) Internal ADC Resolution: 24 bits Sampling Rate: 60 SPS Application: Diagnostic mode DAC Resolution: * 16 bits DAC Accuracy: * 0.02% of FSR (Factory Calibrated) DAC Non linearity:* 0.1% of FSR (Factory Calibrated)
Page 123 Tel: (949) 465-0900 Fax: (949) 465-0905 Solid State Relays * Part #: G3VM-2F Application: Alarm relay 1, 2 Maximum Output Voltage: 250 V (AC or DC) Maximum Output Current: 120mA Note: Internally limited and protected to 110 V/100 mA *Available in Elite Version Only Liquid Crystal Display (LCD) Part #: CFAH1604B-TMI-ET...
Page 124 SPS/5 for sampling rates more than 1200 SPS if: a. ASCII stream output is deactivated, b. IHH500 is not connected to computer, c. All relays are disabled d. Display is in menu mode (Peak, Valley, Tracking and data display are main display mode).
Page 125: Appendix D Teds Ieee 1451.4 Introduction
Tel: (949) 465-0900 Fax: (949) 465-0905 10 Appendix D TEDS IEEE 1451.4 Introduction 10.1 What is TEDS? Plug and play sensor hardware and software makes configuring a smart TEDS sensor as easy as plugging a mouse into a PC. Efficiency and productivity has greatly improved due to the elimination of manual sensor configuration.
Page 126: Appendix E (System Performance)
Tel: (949) 465-0900 Fax: (949) 465-0905 11 Appendix E (System Performance) Specifications: Parameter Unit Output Data Rate 5 to 4800 Hz nom No Missing Codes Bits min See the following RMS Noise and Resolution Resolution Table See the following RMS Noise and RMS Noise and Output Data Rates Resolution Table ±5 (Current or Voltage Input)
Page 127 Tel: (949) 465-0900 Fax: (949) 465-0905 RMS Noise (µV): Output data Settling Time S≤500mV/V* S≤7.5mV/V S≤3.5mV/V Rate (Hz) (ms) 0.256 0.640 1.152 0.330 0.896 1.472 0.544 1.344 2.304 133.4 0.615 1.472 2.560 0.900 2.112 3.584 66.7 0.970 2.304 3.968 1.161 2.816 4.864 1.567...

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