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Summary of Contents for AMK AMKASYN AZ05
- Page 1 AMKASYN Servoumrichter AN/AZ/AW Hardware description AZ 05 Version: 2001/41 Teile-Nr.: 25320 Technische Änderungen vorbehalten.
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Page 2: Table Of Contents
Table of contents SYSTEM OVERVIEW SAFETY INSTRUCTIONS CENTRAL MODULE AZ 05 SPECIFICATIONS DIMENSIONS CENTRAL MODULE AZ 05 FRONT VIEW, CONNECTIONS OF CENTRAL MODULE AZ 05 BLOCK DIAGRAM CENTRAL MODULE AZ 05 CONNECTION DRAWING OF CENTRAL MODULE AZ 05 WIRING AZ - AW FUNCTIONAL DESCRIPTION OF CENTRAL MODULE AZ STANDARD INTERFACES ON THE AZ MODULE SIGNAL DESCRIPTION CENTRAL MODULE AZ 05... -
Page 3: System Overview
D A 1 Q E S The AMKASYN series is a drive system of modular construction for feeding AMK AC motors. The digital inverters regulate the drives in 4 quadrant mode precisely and with high dynamic response. The feed is direct from a 400V three-phase power supply. -
Page 4: Safety Instructions
2 Safety instructions Please read and observe additionally the „Safety instructions for AMKASYN Inverters“. Meaning of the used symbols: Possible consequences: Dead or severest injuries! Danger Possible consequences: Severe injuries or death! Warning The operation of the drive system in a manner that does not conform to its purpose and intended use can be dangerous and can cause severe injury, up to loss of life, to the user/operator. -
Page 5: Central Module Az 05 Specifications
3 Central module AZ 05 specifications AZ05 3 x 400V ± 10 %, 47 ... 63 Hz Input voltage 3 x 400V ... 480V ± 10%, 47 ... 63 Hz Extended line voltage range (from Ser.No.: 46029-...) DC BUS voltage 560V = Efficiency approx. - Page 6 4 Dimensions Central module AZ 05 15/0.59" AZ 05 3.15" 242/9.528" 140/ 297/11.693" 5.51" 0.98" 170/6.693" View Y 15/0.59" View X 7/0.276" 0.276" PDK_025320_AZAW_Hardware_AZ05_en.doc Seite 6 von 37...
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Page 7: Front View, Connections Of Central Module Az
5 Front view, connections of central module AZ 05 X132 X129 X130 AMKASYN RTB2 RTB1 OPTION LÜFTER/FAN LÜFTER/FAN DC-BUS 230VAC WARNUNG 50/60Hz GERÄT FÜHRT NACH DEM ABSCHALTEN NOCH BIS ZU 3 MINUTEN GEFÄHRLICHE SPANNUNG! DANGER HAZARDOUS VOLTAGE REMAINS FOR 3 MINUTES AFTER REMOVING MAIN POWER 3x400VAC SUPPLY.MORE THAN... -
Page 8: Block Diagram Central Module Az
6 Block diagram central module AZ 05 Option 1 Option 2 Option 3 Option 4 AZ-R0x X132 Square wave input X130 Supervision Binary I/O Main contactor, Control Square wave Binary I/O brake control panel AZB input X129 Analog outputs Analog outputs Temperature Line DC-BUS... - Page 9 7 Connection drawing of central module AZ 05 A Z B A M K A S Y N For measurements on signals led through 9 pole D-SUB connectors an adapter is available. PDK_025320_AZAW_Hardware_AZ05_en.doc Seite 9 von 37...
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Page 10: Wiring Az - Aw
8 Wiring AZ - AW Cable strain relief and cable shield connection to PE through cable ties at the punchings at the top surface of the housing! AMKASYN AMKASYN DANGER PDK_025320_AZAW_Hardware_AZ05_en.doc Seite 10 von 37... -
Page 11: Functional Description Of Central Module Az
9 Functional description of central module AZ The central module AZ contains the following functional groups: • Rectifiers for generating the DC BUS voltage. All connected inverter modules for main and servo motors work from a common DC BUS. This facilitates energy balancing when braking/accelerating the different motors. - Page 12 • LED Indicators The 4 green LEDs at the right top corner of the AZ front allow a rough system diagnosis. During trouble-free operation all 4 LEDs are shining. LED status meaning: System booting Perfect system configuration AZ05 ready AZ05 and all activated AW modules ready (normal operation status) Central processor AZ-R0x plug-in card (Software from AZ 0208)
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Page 13: Standard Interfaces On The Az Module
10 Standard interfaces on the AZ module Pulse encoder input (X132) (9-pole D-SUB connector, located at the top surface of the AZ module) The pulse encoder input is provided for connection of an external actual position encoder , e.g. for spindle positioning or for square setpoint pulses (e.g. -
Page 14: Signal Description Central Module Az
11 Signal description central module AZ 05 For measurements on signals led through 9 pole D-SUB connectors, an adapter is available. It is installed between AZ plug socket and cable connector. 11.1 Binary inputs/outputs X130, 9 pole D-SUB (pins) Optically isolated inputs/outputs Input nominal voltage: +24V ext. - Page 15 X130: Pin 2: FL „Error reset“ Prerequisite: RF „Inverters on“ inactive With RF „Inverters on“ inactive, a +24V pulse (≥ 100 ms) at FL deletes the existing error ext. messages, provided the cause of error has been eliminated. After an error message, a FL pulse must be output in order to set the „System ready report SBT“...
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Page 16: Analog Outputs Aa1
Pin 8 : SBT „System Ready“ Output SBT is set as long as no error status is detected in the drive system. In the case of a fault SBT is reset and reacts depending upon the type of fault. Faults for instance in the power supply or in the computer lead directly to removal of all internal „Inverter on“... - Page 17 2 square-wave pulses in quadrature (offset 90°) The maximum input frequency is 1 MHz (until end of 1999), 500kHz from 2000! The encoder signals are evaluated 4-fold by the AMKASYN system. Counting pulses channel 1, direction signal channel 2 The maximum input frequency is 4 MHz (until end of 1999), 2 MHz from 2000! This type of setpoint pulses permits only single evaluation of the pulses.
- Page 18 Forward pulses on channel 1 Reverse pulses on channel 2 The maximum input frequency is 4 MHz (until end of 1999), 2 MHz from 2000! This type of setpoint pulses permits only single evaluation of the pulses. PDK_025320_AZAW_Hardware_AZ05_en.doc Seite 18 von 37...
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Page 19: Pulse Diagrams
12 Pulse diagrams 12.1 Pulse diagram switching on/off p t p tp t tp t tp t PDK_025320_AZAW_Hardware_AZ05_en.doc Seite 19 von 37... -
Page 20: Pulse Diagram Inverter On
12.2 Pulse diagram Inverter ON Inverters on (RF) Internal setpoint Axis 1 Actual speed value Internal setpoint Axis n Actual speed value Single RF Handshake QRF 1 Brake 1 release Single inverter ON QRF1 Internal setpoint Axis 1 Actual speed value QRFn Internal setpoint Axis n... -
Page 21: Pulse Diagram Emergency Stop
12.3 Pulse diagram Emergency Stop t t t PDK_025320_AZAW_Hardware_AZ05_en.doc Seite 21 von 37... -
Page 22: Central Processor Cards Az-R0X, Hardware
13 Central processor cards AZ-R0x, hardware 13.1 AZ-R01 Front view component mounting drawing X 7 7 : M o n i t o r i n g : C o m p o n e n t m o u n t i n g d r a w i n g : E P R O M ( S Y S T E M S O F T W A R E ) -
Page 23: Az-R02 Front View, Component Mounting Drawing
13.2 AZ-R02 Front view, component mounting drawing X 7 7 : M o n i t o r i n g : C o m p o n e n t m o u n t i n g d r a w i n g : E P R O M ( S Y S T E M S O F T W A R E ) -
Page 24: Control Panel Azb
The AZB panel is controlled by a processor. It is designed as a service unit and a commissioning aid. For faster and more convenient start-up a PC with the AMK Software AIPAR for drive configuration and parameter setting is recommended. -
Page 25: Legend Of The Key Functions
14.3 Legend of the key functions Return to main menu Jump to the next higher menu level Shift , other menu items can now The current date is stored with be selected. A direct return is possible by operating the key once again. Shift Selection of the second key allocation Softkeys for selection of individual functions of the main menu... -
Page 26: Azb Menu Overview
System ready Display of 32bit AW CONTINUE message content from selected AW module Encoder adjustment for A type encoder (password "12345") ACT. VALUES (Only for AMK service with AMK password) ENC. ADJUST. SERVICE ERR. RESET SYSTEM DIAGNOSIS START-UP Access to "START-UP"... -
Page 27: System Booting
14.5 System booting System initialization After Power ON the AZB display shows: The drive system is booted with initial checks. System ready After successful booting the display indicates: CONTINUE With function key „CONTINUE“ main menu is activated: ERR.RESET SYSTEM DIAGNOSIS START-UP In case of a fault (e.g. -
Page 28: External Brake Resistor Ar
15 External brake resistor AR 45 Specification: Continuous braking power: 45 W * Peak braking power: 5 kW for 1s Nominal resistance: 110 Ohm Thermal protector: 130°C, evaluation via PTC input X24 on AZ Connections: Copper litz wire, 250 mm long, Cross section 1,5 mm²... -
Page 29: Parameters
16 Parameters Overview Number of places behind decimal point for parameter entry through operator keyboard or PC software AIPAR. Example: ID-Nr. 00036, Velocity command value Editing of the velocity command value is only possible in [RPM] although the internal speed resolution is 0,0001 RPM. - Page 30 ID-No. Designation Minimum Maximum Unit 00125 Veloc. limit Nx 0.0000 100000.0000 00126 Torque limit Mdx 1000.0 % MN 00136 Positive accel. 1.000 60000.000 Rev/ss 00137 Negative accel. -60000.000 -1.000 Rev/ss 00147 Homing par. 0000h FFFFh 00150 Reference offset -2147483648 2147483647 Incr.
- Page 31 ID-No. Designation Minimum Maximum Unit 32800 AMK main op.mode 00000000h FFFFFFFFh 32801 AMK op. mode 1 00000000h FFFFFFFFh 32802 AMK op. mode 2 00000000h FFFFFFFFh 32803 AMK op. mode 3 00000000h FFFFFFFFh 32804 AMK op. mode 4 00000000h FFFFFFFFh 32805 AMK op.
- Page 32 ID-No. Designation Minimum Maximum Unit 32940 High hom. veloc. 0.0000 100000.0000 32948 KU message 4x32 00000000h FFFFFFFFh 32952 Posit.syn.window 65535 Incr. 32953 Encoder type 0000h FFFFh 32954 Ramp down contr. 0.00 655.35 32955 Delay time 0.00 655.35 32956 Add. accel.value 32959 Offset resolver 65535...
- Page 33 ID-No. Designation Minimum Maximum Unit 34027 BUS fail.charac. 65535 34028 BUS output rate 0000h 03FFh 34029 BUS status bits 34030 ANP1 Cond. mod. 34031 ANP2 Cond. mod 34032 ANP3 Cond. mod 34033 ANP4 Cond. mod 34034 ANP5 Cond. mod 34035 Ramp 2 PDK_025320_AZAW_Hardware_AZ05_en.doc Seite 33 von 37...
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Page 34: Az 05 Module Exchange
17 AZ 05 module exchange Important information: 1. MASTER SWITCH OFF. AWAIT DC BUS DISCHARGING TIME > 3 MINUTES ! 2. Swing open the AZ 05 module front cover with control panel AZB and disconnect X35. 3. Loosen strain relief for all AZ cables and disconnect all cables of possible option cards. Disconnect D-SUB connector X130 (and X129 and X132 at the top of the AZ 05 module, if used). - Page 35 21. For strain relief fix all cables to the bases with cable ties. With shielded cables, carefully press screen onto the bare metal front plate, contact area as large as possible, through cable ties. 22. Connect AZB control panel through ribbon cable connector X35 and close AZ 05 front cover. 23.
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Page 36: Impressum
No part of this document may be reproduced or transmitted in any form or by any means, electronic or mechanical, for any purpose without the express written permission of AMK GmbH + Co. KG. Violations are subject to legal action. All rights in case of patent filings or user-sample registrations are reserved. - Page 37 AMK Arnold Müller GmbH & Co. KG Antriebs- und Steuerungstechnik Gaußstrasse 37 – 39 D-73230 Kirchheim/Teck Telefon: +49 (0) 70 21 / 50 05-0 Telefax: +49 (0) 70 21 / 50 05-199 info@amk-antriebe.de www.amk-antriebe.de...
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