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Summary of Contents for AMK SPINDASYN
- Page 1 SPINDASYN Device description SEZ - Spindasyn electric cylinder Version: 2023/26 Part no.: 204540 Translation of the "Original Dokumentation"...
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Page 2: Imprint
73230 Kirchheim unter Teck Germany Phone +49 7021 50 05-0 Fax +49 7021 50 05-176 E-mail: info@amk-motion.com Registration court: AG Stuttgart, HRA 230681, Kirchheim unter Teck, Tax Id no.: DE 145 912 804 Complementary: AMKmotion Verwaltungsgesellschaft mbH, HRB 774646 Service:... -
Page 3: Table Of Contents
Content Imprint 1 About this documentation 1.1 Structure of this document 1.2 Keeping this document 1.3 Target group 1.4 Purpose 1.5 Display conventions 1.6 Appendant documents 2 For your safety 2.1 Basic notes for your safety 2.2 Safety rules for handling electrical systems 2.3 Presenting safety messages 2.4 Class of hazard 2.5 Safety alert symbols used... - Page 4 7.3 Connection diameters 7.4 Encoder connection 7.4.1 Encoder plug M23 7.4.1.1 Encoder plug M23 - Siemens compliant 7.4.1.2 Encoder plug M23 - PacDrive3 compliant 7.4.2 Encoder plug CM3 7.5 Power connection 7.5.1 For your safety 7.5.2 Avoiding material damage 7.5.3 Power plug round 7.5.3.1 Power plug round - Siemens compliant 7.5.3.2 Power plug round - PacDrive3 compliant 7.5.4 Power plug CM3...
- Page 5 Glossary Your opinion is important! PDK_204540_Motoren_SEZ / Version 2023/26 5 / 74...
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Page 6: About This Documentation
1 About this documentation 1.1 Structure of this document Topic Chapter Kapitelnummer Validity, use and propose of the documentation Imprint About this document Safety For Your safety Information for planning and projecting personnel Product overview Projecting Technical data Accessories Practice information for startup, operating or maintenance personnel Transport and storage Assembly Electrical connections... -
Page 7: Purpose
'Names' Names are represented with apostrophes e. g. parameters, variables, etc. See 'chapter name' on page x Executable cross-reference in electronic output media 1.6 Appendant documents Device descriptions AMK part-no. Titel 27859 Motor encoders Motor data sheets Functional documentations AMK part-no. -
Page 8: For Your Safety
2 For your safety 2.1 Basic notes for your safety At electrical drive systems, hazards are present in principle that can result in death or fatal injuries: Electrical hazard (e. g. electric shock due to touch on electrical connections) Mechanical hazard (e. g. crush, retract due to the rotation of the motor shaft) Thermal hazard (e. -
Page 9: Class Of Hazard
(characteristic curve on motor data sheet and type plate). For use as intended, the motors have to be connected to an suitable AMK converter. Connecting the motors directly to the mains supply is prohibited and can lead to material damage! Screws and ball screw nuts are exclusively intended for axial loads. -
Page 10: Requirements For The Personnel And Their Qualification
2.7 Requirements for the personnel and their qualification Only authorized and qualified personnel may work on and with the AMKmotion drive systems. Specialised personnel must: Perform mechanical and electrical work that is described in this documentation, such as mounting and connecting Observe all information in the documentation accompanying the product in order to work with the product safely and in an error-free manner Understand and know hazards that occur when handling the product... -
Page 11: Product Overview
3 Product overview 3.1 Product views Motor SEZ 3 Motor SEZ 4 PDK_204540_Motoren_SEZ / Version 2023/26 11 / 74... -
Page 12: Variants Of Connections
3.2 Variants of connections The SPINDASYN SEZ motor offers different variants of connection (top down): Hybrid connection M15 (only with Y-type encoders) ITT Cannon plug CM3 Encoder and power plug M23 12 / 74 PDK_204540_Motoren_SEZ / Version 2023/26... -
Page 13: Type Code
Ball screw KGT Maximum stroke [mm] Screw pitch[mm] Continuous standstill torque[Nm] Motor size: 55 mm 70 mm Spindasyn electric cylinder 1) The motor holding brake is not approved for personal protection from suspended loads! PDK_204540_Motoren_SEZ / Version 2023/26 13 / 74... -
Page 14: Type Plate
3.4 Type plate Illustration as an example: Content and scope can differ Legend: Abbreviation Designation Connection type Duty type Weight Manufacturer Part number Serial number (year + calendar week – consecutive number) Type designation Isol.-Kl. Insulation class Type of protection according to EN 60529 Rated power Rated voltage Rated current... - Page 15 Abbreviation Designation Data on the fan: fan current Data on the fan: fan frequency Customer material number SCCR Short Circuit Current Rating Non Dual-use Revision Legend for the type plate: Manufacturer Type designation Rotor time constant Serial number (part no. – calendar week + year – consecutive number) Insulation class Data on the motor brake (brake voltage, brake current and min.
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Page 16: Sez
3.5 SEZ 3 3.5.1 Dimensional drawings Side view LS Screw length L / L BR Motor length, depends on standstill torque, encoder type, brake Front view Dimensions of the screw nut: Siehe 'Dimensional drawings' auf Seite 20. 16 / 74 PDK_204540_Motoren_SEZ / Version 2023/26... -
Page 17: Technical Data
3.5.2 Technical data Motor type SEZ 3-0,5 SEZ 3-1 Screw pitch 5 mm 10 mm 16 mm 5 mm 10 mm 16 mm Maximum 3,1 (4,8) axial force Nominal 0,34 axial force Travel speed 0,37 0,73 1,17 0,37 0,73 1,17 1) ... -
Page 18: Sez
3.6 SEZ 4 3.6.1 Dimensional drawings Side view LS Screw length L / L BR Motor length, depends on standstill torque, encoder type, brake Front view Dimensions of the screw nut: Siehe 'Dimensional drawings' auf Seite 20. 18 / 74 PDK_204540_Motoren_SEZ / Version 2023/26... -
Page 19: Technical Data
3.6.2 Technical data Motor type SEZ 4-1 SEZ 4-2 Screw pitch 5 mm 10 mm 25 mm 5 mm 10 mm 25 mm Maximum axial force Nominal axial force Travel speed 0,23 0,46 1,15 0,23 0,46 1,15 Screw length 85 mm Motor type SEZ 4-1 SEZ 4-2... -
Page 20: Screw Nut
3.7 Screw nut 3.7.1 Dimensional drawings Side view (with fitting sleeve) Front view Dimension table Motor type Ball screw type ± 0,1 SEZ 3 KGT 16 x 05 15,5 12,9 KGT 16 x 10 14,6 12,5 KGT 16 x 16 14,4 SEZ 4 KGT 25 x 05 24,9 22,3 KGT 25 x 10... -
Page 21: Scope Of Delivery
Lead accuracy V300p Tolerance class Deviation 0,023 0,052 0,21 3.8 Scope of delivery Please check whether the delivered parts correspond with the delivery note. If the delivery is incomplete, please contact your nearest AMKmotion representative. Check the components for signs of transport damage after their arrival. Do not install and operate any damaged components. If there is any transport damage, immediately inform the delivering freight carrier and inform your AMKmotion representative. -
Page 22: Projecting
(unsmoothed). The speed thresholds of the brake must not be exceeded by the application. The brake is connected directly to the AMK converter and is automatically controlled by the converter. If the brake opens while the motor shaft is rotating (e.g. in the case of a mains failure), the operator of the machine subsequently has to ensure that the brake is fully functional before starting up the machine again. -
Page 23: Overview Of Motor Encoders
4.3 Overview of motor encoders The listed data of the encoders are typical standard values and might differ for the respective motor. Encoder type Technical description Manufacturer / designation Absolute encoder Tyco V23401-D1001 Singleturn Analog Resolution: 1 period/revolution Measuring principle: resolver Absolute encoder Heidenhain Singleturn... - Page 24 Encoder type Technical description Manufacturer / designation Absolute encoder Sick Stegmann Singleturn SKS 36 Digital SRS 50 Analog Digital resolution: 15 bit/revolution Analog resolution: 128 / 1024 periods/revolution Measuring principle: optical Protocol: Hiperface Electronic type plate Absolute encoder Sick Stegmann Multiturn SKM 36 Digital SRM 50 Analog Digital resolution: 15 bit/revolution...
- Page 25 Encoder type Technical description Manufacturer / designation Absolute encoder Sick Stegmann Singleturn singleturn: EKS 36 Multiturn EFS 50 Digital multiturn: Resolution: 17 / 20 / 23 bit/revolution EKM 36 Measuring principle: optical EFM 50 Protocol: Hiperface DSL Electronic type plate 2) depends on motor size For detailed information about motor encoders: See document Device description Motor encoders (Part no.
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Page 26: Transport And Storage
5 Transport and storage 5.1 Transport DANGER Risk of injury from crushing, cutting and hitting. When transporting and mounting sharp-edged and / or heavy components, there is a risk of crushing, cutting and bruising of the persons involved. Suspended loads can fall down and people suffer fatal injuries. -
Page 27: Assembly
6 Assembly 6.1 For your safety DANGER Risk of injury from crushing, cutting and hitting. When transporting and mounting sharp-edged and / or heavy components, there is a risk of crushing, cutting and bruising of the persons involved. Suspended loads can fall down and people suffer fatal injuries. -
Page 28: Prerequisites And Preparations
The installation position for the specific Motor please find on the motor data sheet. In the case of a vertical installation position, care must be taken that no liquid can enter the upper bearing. Please contakt AMK! 28 / 74... -
Page 29: Tightening Torques
6.4 Tightening torques Unless otherwise specified, all of the screw connections are to be tightened with the following torques: Tightening torques for screws with a connecting surface Tightening torque [Nm] Dimension Property class 8.8 Coefficient of friction µ = 0,125 total 1000 1350 6.5 Pushing and pulling drive elements on and off... -
Page 30: Convection-Cooled Motors
Recommended greases: Klüber Klüberquiet® BQH 72-102 Klüber ISOFLEX® TOPAS NCA 52 In general, the same greases can be used for screw nuts as for rolling bearings. So the kind of feed and the grease type can be adapted to the other machine components. You will get information about grease types and lubrication intervals from the respective motor data sheet. -
Page 31: Electrical Connections
U-V-W. If AMK motors are operated with converters that are not from AMK, it might be necessary to switch two phases of the power connection and adapt the zero position of the encoder. - Page 32 NOTICE Damage to the rotatable right-angle connector! The angular connector can be rotated and aligned as desired with the plugged-in and screw- tightened mating connector (approx. 16 locking positions). For alignment, a torque of approx. >8 Nm is required. The alignment makes variable mounting positions and an adaptable motor connection possible.
- Page 33 Assignment: Drawing Connection Signals Description E-, F-, P-, Q- S-, T-, U-, V- Resolver encoder encoder Front view of the device +SIN +SIN +SIN Analogue track 2 not side inverted -SIN -SIN -SIN Analogue track 2 inverted +COS +COS +COS Analogue track 1 not inverted -COS...
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Page 34: Encoder Plug M23 - Siemens Compliant
Circuit principle: 7.4.1.1 Encoder plug M23 - Siemens compliant NOTICE Material damage when plugging in the The plug must be aligned before insertion into the socket. The pin contacts are engaged before the codings of the plug and socket interlock. The pin contacts will be bent if the plug is turned when being inserted and the pin contacts are already engaged or if the plug and socket are not properly aligned and the screwcap is tightened. - Page 35 NOTICE Damage to the rotatable right-angle connector! The angular connector can be rotated and aligned as desired with the plugged-in and screw- tightened mating connector (approx. 16 locking positions). For alignment, a torque of approx. >8 Nm is required. The alignment makes variable mounting positions and an adaptable motor connection possible.
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Page 36: Encoder Plug M23 - Pacdrive3 Compliant
Assignment: Drawing Connection Signals Description Front view of the device G1N (+COS) Analogue track 1 not inverted side G1I (-COS) Analogue track 1 inverted DAT+ Encoder specific signal CLK+ Encoder specific signal Reference for the supply Temperature sensor motor winding + Temperature sensor motor winding - Supply VDC G2N (+SIN) - Page 37 NOTICE Damage to the rotatable right-angle connector! The angular connector can be rotated and aligned as desired with the plugged-in and screw- tightened mating connector (approx. 16 locking positions). For alignment, a torque of approx. >8 Nm is required. The alignment makes variable mounting positions and an adaptable motor connection possible.
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Page 38: Encoder Plug Cm3
Assignment: Drawing Connection Signals Description Front view of the device G1I (-COS) Analogue track 1 inverted side G0N (+RS485) Encoder specific signal n. c. n. c. G2N (+SIN) Analogue track 2 not inverted G2I (-SIN) Analogue track 2 inverted G0I (-RS485) Encoder specific signal G1N (+COS) Analogue track 1 not inverted... -
Page 39: Power Connection
Assignment: [X05.1] CM3-plug Connection Signals Description Resolver E-, F-, P-, Q- S-, T-, U-, V- encoder encoder +Uref +EN_DAT Encoder specific signal Front view of the device -Uref -EN_DAT Encoder specific signal side Reference for the supply 5 VDC Supply VDC -EN_CLK -RS485 Encoder specific signal... -
Page 40: Avoiding Material Damage
Observe the information in the documentation of the converter. NOTICE Material damage resulting from Overheating! AMK servo motors are provided with sensors for temperature monitoring. Motors without or with bypassed sensors for temperature can overheat and be destroyed. Material Damage! -
Page 41: Power Plug Round
7.5.3 Power plug round NOTICE Damage to the rotatable right-angle connector! The angular connector can be rotated and aligned as desired with the plugged-in and screw- tightened mating connector (approx. 16 locking positions). For alignment, a torque of approx. >8 Nm is required. -
Page 42: Power Plug Round - Siemens Compliant
Connection Cable Shielded Power plug, size 1 4 x 1.5 mm + 2 x (2 x 0.34 mm 4 x 2.5 mm + 2 x (2 x 0.75 mm 4 x 4 mm + (2 x 0.75 mm ) + (2 x 1.0 mm Power plug, size 1.5 4 x 6 mm + (2 x 0.75 mm... - Page 43 Description: The power plug connector at the motor is connected with the power motor connection at the converter by means of the power cable. If necessary, equip the connection cable with twist, strain and shear relief, as well as kink protection. Forces that act on the connector permanently are not permissible! Technical data: The maximum permitted length of the cable is specified by the converter connection.
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Page 44: Power Plug Round - Pacdrive3 Compliant
7.5.3.2 Power plug round - PacDrive3 compliant NOTICE Damage to the rotatable right-angle connector! The angular connector can be rotated and aligned as desired with the plugged-in and screw- tightened mating connector (approx. 16 locking positions). For alignment, a torque of approx. >8 Nm is required. -
Page 45: Power Plug Cm3
Assignment of power plug, size 1.5 Drawing Connection Description Front view of the device Motor phase U side Motor phase V Motor phase W Temperature sensor motor winding + Temperature sensor motor winding - Motor holding brake + / Motor holding brake - / Protection earth Connection Cable... -
Page 46: Hybrid Connection
Assignment: [X06.1] CM3-plug Connection Signal Description Front view of the device Temperature sensor motor winding + side Temperature sensor motor winding - Motor holding brake + Motor holding brake - [X06.2] CM3-plug Connection Signal Description Front view of the device Motor phase U side Motor phase V... -
Page 47: Hybrid Connector M15
DANGER Danger to life from touching electrical connections! The permanent magnets of the rotor induce dangerous voltage at the motor connections when the axis rotates, even when the motor is not electrically connected. If the motor is connected to an inverter, the induced DC voltage is linked to the terminals UZP and UZN for the DC bus. - Page 48 Connection Mating plug Plug 9-poles female (Type, manufacturer, intercontec: E ST A 202 NN 00 34 0500 000 designation) Cable Hybrid cable DSL: twisted pair, shielded e. g. HELUKABEL or Tecni Recommended cable cross 4 x 0.5 mm +(2 x 0.34 mm )+(2 x AWG26) section Stripping length...
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Page 49: Handling Of The Cm3-Plug (Itt-Cannon)
7.7 Handling of the CM3-plug (ITT-Cannon) 1. Remove the both screws and open the CM3-plug housing. 2. Remove the screw for the clamping bracket and remove the clamping bracket. 3. Lift the contacts with the insulator out of the CM3-plug housing. 4. - Page 50 6. Take care that the grounding is done like shown in the following picture. ( cable on the motor side are not shown) 7. Adjust the cable and screw tight the clamping bracket. 8. Screw the lid on the CM3-plug. Take care, that the sealing is not damaged. 50 / 74 PDK_204540_Motoren_SEZ / Version 2023/26...
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Page 51: Startup
8 Startup 8.1 For your safety DANGER Danger to life from touching electrical connections! Electrical terminals and connectors carry voltages that may cause death or serious injury upon contact. Steps to prevent: Prior to any work on the device: Observe the 5 safety rules. Measure the terminal voltages. - Page 52 DANGER Motor shaft movement (rotating parts)! Hair, body parts and clothes can be captured and wrapped by rotating parts and people result suffer fatal injuries. Hazardous motor movement occurs when the motor shaft moves in an uncontrolled or unintentional manner. Even the intended drive movement may be hazardous, if persons remain inside the machine's range of movement.
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Page 53: Avoiding Material Damage
WARNING Hazard due to changing parameters! The incorrect entering of parameters into the controller card significantly influences the drive system characteristics and creates an increased risk of accidents and damages! Steps to prevent: Change parameters only if you are sure of the meanings and the consequences. If you are unsure, read the parameter documentation or ask the manufacturer or supplier. -
Page 54: Check List For Preparing The Startup
The PC software AIPEX PRO for configuration and startup of drive systems is available from AMK. Motor-specific parameter values you find on the specific motor data sheet and can be entered in the PC software AIPEX PRO. -
Page 55: Operation
9 Operation 9.1 For your safety DANGER Danger to life from touching electrical connections! Electrical terminals and connectors carry voltages that may cause death or serious injury upon contact. Steps to prevent: Prior to any work on the device: Observe the 5 safety rules. Measure the terminal voltages. - Page 56 DANGER Motor shaft movement (rotating parts)! Hair, body parts and clothes can be captured and wrapped by rotating parts and people result suffer fatal injuries. Hazardous motor movement occurs when the motor shaft moves in an uncontrolled or unintentional manner. Even the intended drive movement may be hazardous, if persons remain inside the machine's range of movement.
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Page 57: Avoiding Material Damage
Do not mount highly flammable objects near to the motors. 9.2 Avoiding material damage NOTICE Material damage resulting from Overheating! AMK servo motors are provided with sensors for temperature monitoring. Motors without or with bypassed sensors for temperature can overheat and be destroyed. Material Damage! Steps to prevent: Connect the sensors for temperature of the servo motor for temperature monitoring Activate the I²t monitoring of the servo motor in ID32773 'Service bits' Bit 14. -
Page 58: Diagnostics
One of the phases Check the inverter and power supply of the motor; under consultation interrupted in the supply with the AMK customer service, determine the winding resistances and line/motor winding insulation resistances Disturbed setpoint Check setpoint and commanding... - Page 59 Brake does not open Brake not correctly Check brake connections connected Max. permissible air gap of Contact the AMK customer service the brake exceeded Short circuit in the coil or at Contact the AMK customer service body of brake coil...
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Page 60: Maintenance And Repair
11 Maintenance and repair 11.1 For Your safety DANGER Danger to life from touching electrical connections! Electrical terminals and connectors carry voltages that may cause death or serious injury upon contact. Steps to prevent: Prior to any work on the device: Observe the 5 safety rules. Measure the terminal voltages. - Page 61 DANGER Motor shaft movement (rotating parts)! Hair, body parts and clothes can be captured and wrapped by rotating parts and people result suffer fatal injuries. Hazardous motor movement occurs when the motor shaft moves in an uncontrolled or unintentional manner. Even the intended drive movement may be hazardous, if persons remain inside the machine's range of movement.
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Page 62: Avoiding Material Damage
Defective AMK components must be sent to AMK for appraisal and repairs. Repair work may only be performed by qualified personnel authorised by AMK GmbH und Co.KG. For personnel not authorised by AMK, it is forbidden to open and/or modify the units in any way. -
Page 63: Exchanging An Absolute Encoder
Lubricant quantity for ball screw drives with grease lubrication Ball screw drive Lubrication quantity [cm Initial Re-lubrication lubrication SEZ 3 KGT 16x05 0,2 (3x) KGT 16x10 0,4 (3x) KGT 16x16 0,3 (3x) SEZ 4 KGT 25x05 0,6 (3x) KGT 25x10 0,7 (3x) KGT 25x25 0,8 (3x) Recommended greases:... -
Page 64: Cleaning
Lubrication change, If motors were in storage for more than 2 years, we recommend a lubrication change. performed by AMK 11.6 Cleaning Dirt, dust, or shavings on the motor surface reduce the radiation of heat in convection-cooled motors. Regularly clean the motor surface with compressed air, a wet cloth and neutral cleaning agent, as necessary. -
Page 65: Decommissioning And Disposal
12 Decommissioning and disposal 12.1 For your safety DANGER Danger from magnetic and electromagnetic fields Magnetic and electromagnetic fields can be dangerous for people with pacemakers, implants and electronic hearing aids, because the correct functioning of these devices can be interfered with by magnetic and electromagnetic fields. -
Page 66: Technical Data
13 Technical data 13.1 General technical data Motor type: Synchronous servo motor with permanent magnet Ambient temperature: +5 to +40°C. At higher ambient temperatures of up to maximum 60ºC, the rated data must be reduced by 1% per 1 K temperature increase. -
Page 67: Motor Data
13.2 Motor data You can get the motor-specific data from the respective motor data sheet: Motor description Performance data Performance characteristics Electrical data Controller settings Mechanical data Brake data (optional) Fan data (optional) Thermistor Screw data Axial load diagram Encoder data Remarks PDK_204540_Motoren_SEZ / Version 2023/26 67 / 74... -
Page 68: Accessories
14 Accessories 14.1 Encoder connection M23 14.1.1 Encoder plug set Designation AMK part no. Description Encoder plug set, straight 49163 Plug set + assembly manual Encoder plug set, angled 49362 Plug set + assembly manual 14.1.2 Encoder cable with M23-plug configured Designation AMK part-no. -
Page 69: Encoder Cable With Cm3 Plug Configured
Suitable for trailing chain; bend radius: 12 x outer diameter of encoder the cable The cable can be ordered in the desired length by the part-no. 1) For different configuration, please contact your AMK representative 14.3 Power connection M23 14.3.1 Power plug set Designation AMK part no. -
Page 70: Power Cable With Cm3-Plug Configured
1) For "...", enter the desired cable length in metres (min. length 2 m, in increments of 1 m). 2) Bend radius: 7.5 x outer diameter, except cable AMK part no. 18570: bend radius: 15 x outer diameter cable Bend cycles: 5000000... -
Page 71: Certificates
AMKmotion homepage - service - download - registration - start online documentation - certificates (One-time manual activation by AMKmotion sales department is necessary. The auto-registration via AMKmotion homepage does not include access to the entire documentation.) www.amk-motion.com/en/content/download_area PDK_204540_Motoren_SEZ / Version 2023/26 71 / 74... - Page 72 American Wire Gauge (Coding of wire diameter) Wallenhorst. E-encoder PDK_xxxxxx_abcdefgh Absolute encoder, singleturn, EnDAT 2.1 with additional sine Product documentation; xxxxxx - AMK part no. , abcdefgh - and cosine track name P-encoder Electromagnetic compatibility Absolute encoder singleturn, EnDAT 2.2 light Electromagnetic compatibility EnDat 2.1...
- Page 73 DC bus voltage pole positive V-encoder Absolute encoder, multiturn, RS485 Hiperface with sine and cosine track Y-encoder Absolute encoder, singleturn or multiturn, RS485 Hiperface DSL PDK_204540_Motoren_SEZ / Version 2023/26 73 / 74...
- Page 74 Your comments or suggestions are always of interest to us. We would be grateful if you take a bit of time and answer our questions. Please return a copy of this page to us. e-mail: Documentation@amk-motion.com fax no.: +49 7021/50 05-199 Thank you for your assistance.
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