GDS Corp GASMAX MX Operation And Maintenance Manual

Wireless gas monitor

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Operation and Maintenance
Manual
GASMAX MX Wireless Gas Monitor
GDS Corp.
1245 Butler Road
League City, TX 77573
409-927-2980
409-927-4180 (Fax)
www.gdscorp.com

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  • Page 1 Operation and Maintenance Manual GASMAX MX Wireless Gas Monitor GDS Corp. 1245 Butler Road League City, TX 77573 409-927-2980 409-927-4180 (Fax) www.gdscorp.com...
  • Page 2 ENTRETENU ET RÉPARÉ UNIQUEMENT PAR UN PERSONNEL QUALIFIÉ. ÉTUDIER LE MANUE D’INSTRUCTIONS EN ENTIER AVANT D’UTILISER, D’ENTRETENIR OU DE RÉPARER L’ÉQUIPEMENT. REVISION HISTORY Revision 1.0 8//22/21 Initial Release Copyright © 2022 GDS Corp. All Rights Reserved P/N 1200-1113-01 Page 3...
  • Page 3: Table Of Contents

    GASMAX MX User’s Manual, Revision 1.0 CONTENTS SAFETY INFORMATION _______________________________________________ 6 OVERVIEW _________________________________________________________ 8 INSTALLATION _____________________________________________________ 10 PROGRAMMING & SETUP ____________________________________________ 13 CALIBRATION ______________________________________________________ 17 MAINTENANCE _____________________________________________________ 20 TROUBLESHOOTING GUIDE ___________________________________________ 22 SPECIFICATIONS ____________________________________________________ 23 DRAWINGS AND DIMENSIONS ________________________________________ 24...
  • Page 4 GASMAX MX User’s Manual, Revision 1.0 TABLE OF FIGURES FIGURE 2-1: GASMAX MX ASSEMBLY DETAIL ....................9 FIGURE 3-1: GASMAX GX BATTERY CONNECTIONS ..................12 FIGURE 9-1: GASMAX MX DIMENSIONS ....................... 24 FIGURE 9-2: GASMAX MX MECHANICAL ASSEMBLY ..................25...
  • Page 5: Safety Information

    Users should have a detailed understanding of GASMAX MX operating and maintenance instructions. Use the GASMAX MX only as specified in this manual or detection of gases and the resulting protection provided may be impaired. Read the following WARNINGS prior to use.
  • Page 6 BE GUARANTEED. DO NOT PAINT TRANSMITTER OR SENSOR ASSEMBLY. DO NOT OPERATE THE GASMAX MX IF ITS ENCLOSURE IS DAMAGED OR CRACKED OR HAS MISSING COMPONENTS. MAKE SURE THE COVER, INTERNAL PCB’S AND FIELD WIRING ARE SECURELY IN PLACE BEFORE APPLYING POWER.
  • Page 7: Overview

    This product is CSA certified as Class I, Division 1, Groups C and D and rated for Zone 1, Group IIB. The GASMAX MX features non-intrusive magnetic switches that allow for complete system configuration, regular...
  • Page 8: Figure 2-1: Gasmax Mx Assembly Detail

    GASMAX MX User’s Manual, Revision 1.0 Should a question arise during the use of the product, this document will serve as a first reference for the end-user. For inquiries beyond the information and instructions provided within this manual, contact the sales representative of this product for assistance.
  • Page 9: Installation

     When monitoring for the potential presence of multiple toxic gas types, the unit should be calibrated for the least cross-sensitive toxic gas. NOTE: These guidelines are ONLY intended as a general directive for the placement of the GASMAX MX. This information should NOT serve as a complete list when considering all potential parameters for the proper location of the unit.
  • Page 10 MOUNTING THE ENCLOSURE It is recommended to mount the GASMAX MX to a solid structure (such as a concrete wall, steel column, or angle iron) where a minimum of vibration will be transmitted to the unit. Alternately, a pole may be used along with a strap or a U-bolt, if it is rigid and of sufficient strength.
  • Page 11: Figure 3-1: Gasmax Gx Battery Connections

    GASMAX MX User’s Manual, Revision 1.0 CONNECTING THE BATTERIES To prepare the GASMAX MX for use, you must first open the device, exposing the control board and its components to connect the batteries. The GASMAX MX is powered by dual 3.6V/19AH Lithium-Thionyl batteries. The batteries should be replaced in pairs.
  • Page 12: Programming & Setup

    During normal operation, the display shows the current measured and calibrated gas value, the gas engineering units (“ppm” or “%LEL”) and the type of sensor attached. During normal operating mode, the GASMAX MX continuously samples the air and updates the measured concentration of the target gas on the display screen.
  • Page 13 GASMAX MX User’s Manual, Revision 1.0 Powering off the device stops the operation of the unit. The product settings and configuration, as well as the operation settings, including the null and calibration of the sensor, will be unaffected. To power down the unit, press and hold the SUB button for approximately 6 seconds until “OFF”...
  • Page 14 GASMAX MX User’s Manual, Revision 1.0 5. The unit information screen allows the user to view the number of times the radio has transmitted data without receiving a response, date of manufacture and serial number Press MENU to advance to next setting...
  • Page 15 GASMAX MX User’s Manual, Revision 1.0 Resetting the null and calibration settings of the sensor element will allow the currently stored values to be reset without having to reconfigure other operational settings Press the ADD button to select “Yes” to reset the Null and Calibration values and to advance to the Reset Null &...
  • Page 16: Calibration

    Calibration is the process of evaluating and adjusting the precision and accuracy of measurement equipment. Although GDS Corp tests and calibrates every device at the factory, for best accuracy, the GASMAX MX SHOULD be initially calibrated in the environment where it is installed.
  • Page 17 GASMAX MX User’s Manual, Revision 1.0 3. The unit will automatically begin the 12-second null process. During null, the display will show a countdown of the time remaining until the process is complete. When the null process is complete, press the MENU button to advance to the next screen.
  • Page 18 Press the MENU button to continue. Press the MENU button to start the automatic calibration process. 11. The GASMAX MX will automatically begin the 120- second calibration process. During calibration, the display will show a countdown of the time remaining until the process is complete.
  • Page 19: Maintenance

    SENSOR REPLACEMENT The sensor elements used in the GASMAX MX detects gas in either % or PPM concentrations; this element must be fully functional for the system to operate correctly. GDS Corp recommends replacing the sensing element whenever a slow response to gas is observed during the normal calibration process.
  • Page 20 Press the ADD button to power-up the GASMAX MX BATTERY REPLACEMENT The GASMAX MX battery life will vary based on the sensor type and the presence of gas that will increase the radio transmission rate (and decrease this battery life) It is recommended that the batteries be replaced when the voltage reported is 3.2 volts or less.
  • Page 21: Troubleshooting Guide

    GASMAX MX User’s Manual, Revision 1.0 7 TROUBLESHOOTING GUIDE DEVICE APPEARS INOPERATIVE • Batteries dead. Replace batteries. Electronics damaged. Replace electronics. • FAULT SHOWING “F4” • The control board has lost communications with the sensor element or sensor interface board.
  • Page 22: Specifications

    GASMAX MX User’s Manual, Revision 1.0 8 SPECIFICATIONS 3.6 VDC 19Ah each, 38 Ah total Lithium-Thionyl (Li-SOCl2) Battery Power Electrochemical Sensor - 2 Years Maximum Estimated Battery Photo Ionization Detector Sensor – 14 Days + Life -40⁰C to +54⁰C (operating)
  • Page 23: Drawings And Dimensions

    GASMAX MX User’s Manual, Revision 1.0 DRAWINGS AND DIMENSIONS 5.5” MAX ¼-20 6.5” 17.1” Figure 9-1: GASMAX MX Dimensions Page 24...
  • Page 24: Figure 9-2: Gasmax Mx Mechanical Assembly

    GASMAX MX User’s Manual, Revision 1.0 Figure 9-2: GASMAX MX Mechanical Assembly Page 25...
  • Page 25 GASMAX MX User’s Manual, Revision 1.0 Page 26...

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