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Camozzi FS01 Series Use And Maintenance Manual

Digital flow sensor
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USE AND MAINTENANCE MANUAL
SERIES FS01
DIGITAL FLOW SENSOR

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Summary of Contents for Camozzi FS01 Series

  • Page 1 USE AND MAINTENANCE MANUAL SERIES FS01 DIGITAL FLOW SENSOR...
  • Page 2 5000067414 Ver 00 Camozzi Automation S.p.A.

  • Page 3: Table Of Contents

    Chapter 10 Pressure Loss Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 5000067414 Ver 00 Camozzi Automation S.p.A.

  • Page 4: Chapter 1 Introduction

    Power Supply voltage – Internal voltage drop of sensor > Minimum operating voltage of load • Please follow the rated range of flow and pressure to avoid damage. • Do not use flammable fluids and/or permeable fluids. They may cause fire, explosion or corrosion. 5000067414 Ver 00 Camozzi Automation S.p.A.

  • Page 5: Working Fluid And Working Environment

    • Flush out all dirt and dust by air blow before connecting the piping to the sensor. • Do not drop or hit. When installation, do not drop, hit or apply excessive shock (100m/s2), permanent damage to the internal component of the sensor may occur. 5000067414 Ver 00 Camozzi Automation S.p.A.

  • Page 6: Other Precautions

    • Do not touch terminals or connectors when power is on. 1.9 Disposal • Sensors at end-of-life must be disposed of in accordance with E-Waste regulations of the country/region, NOT disposed of with regular garbage. 5000067414 Ver 00 Camozzi Automation S.p.A.

  • Page 7: Warning

    CAMOZZI AUTOMATION. • Our warranty applies solely to our product, not to any other additional damages (the loses of business profits, business interruption, etc.) incurred due to using or misusing the product.

  • Page 8: Piping

    Piping for the One-Touch Fitting, insert the tube firmly into the fitting and make sure it cannot be pulled out. Also using the proper tube cutter is recommended to ensure square edge tube. Recommends using PU tube. 5000067414 Ver 00 Camozzi Automation S.p.A.

  • Page 9: Piping For The Internal Thread

    Caution and leaking test to confirm whether the installation is correct. Piping Specification Required Torque Rc 1⁄8” 4 ÷ 7 N .m Rc 1⁄4” 6 ÷ 8 N .m 5000067414 Ver 00 Camozzi Automation S.p.A.

  • Page 10: Mounting Bracket

    Size: 3 .0 Length: 6mm The tightening torque for screws should be under 0.5 ±0.1 N.m. 3 . Panel mounting Panel Front Panel adapter protective lid adapter Panel adapter 60 .5 x 22 .5 ±0 .3mm 5000067414 Ver 00 Camozzi Automation S.p.A.

  • Page 11: Wiring Diagrams

    Orange Orange Analog current output: 4 ÷ 20mA Yellow Yellow External input Black Black Output 1 (Max . load current: 125mA) White White Output 2 (Max . load current: 125mA) Blue Blue 0V (GND) 5000067414 Ver 00 Camozzi Automation S.p.A.

  • Page 12: Names And Functions Of Individual Parts

    Flow Direction Symbol 8-Digit LCD Accumulated Flow Display Output 2 Indicator Output 1 Indicator Flow Unit Display Section Button Setting Button Button Modbus Symbol Flow Unit Display Section Symbol flashing when MODBUS data is transmitted . 5000067414 Ver 00 Camozzi Automation S.p.A.

  • Page 13: Functions Instructions

    [Unit] Unit setting Select the UNIT [F-06] of flow sensor [FLo ] Flow unit setting Select the flow value [rEFE] Flow reference is shown under [F-07] standard (ANR) or standard setting normal condition (NOR) 5000067414 Ver 00 Camozzi Automation S.p.A.
  • Page 14 The minimum pressure or instantaneous flow can be detected Bottom value display when the power is supplied for a period Key lock/unlock mode To prevent errors occurring due to unintentional changes of the set values 5000067414 Ver 00 Camozzi Automation S.p.A.

  • Page 15: Operation Instructions

    Press for 3 sec . at Function Setting Mode to return to Measurement Mode . L/min Measurement Mode Press button for more than 3 sec Function Selection Mode L/min L/min L/min Flashing Flashing Flashing alternately alternately alternately L/min L/min L/min Press button Enter in each function setting 5000067414 Ver 00 Camozzi Automation S.p.A.
  • Page 16 Selected Output Set Value OUT1 type . OUT1 L/min L/min Flashing Flashing alternately alternately OUT1 L/min L/min NO mode NC mode NOTE: Type setting will not display when Accumulated Pulse Output Mode is set . 5000067414 Ver 00 Camozzi Automation S.p.A.
  • Page 17 . L/min L/min Fixed Hysteresis Set Value Mode NOTE: Fixed hysteresis setting is available when selecting Window Comparator Mode . Press button to return to Function Selection Mode Flashing alternatel y L/min L/min 5000067414 Ver 00 Camozzi Automation S.p.A.
  • Page 18 OUT2 type setting: Flashing alternatel y Press ▲ or ▼ buttom to select OUT2 type . L/min L/min Selected Output Set Value OUT2 L/min L/min Flashing Flashing alternately alternately OUT2 L/min L/min NO mode NC mode 5000067414 Ver 00 Camozzi Automation S.p.A.
  • Page 19 . L/min L/min Fixed Hysteresis Set Value Mode NOTE: Fixed hysteresis setting is available when selecting Window Comparator Mode . Press button to return to Function Selection Mode Flashing alternatel y L/min L/min 5000067414 Ver 00 Camozzi Automation S.p.A.
  • Page 20 . 2 . When using window comparator mode, the difference between two set points must be greater than the fixed hysteresis, otherwise will cause the switch output to malfunction . 5000067414 Ver 00 Camozzi Automation S.p.A.
  • Page 21 ON : Red ON : Green ON : Red OFF : Red OFF : Green OFF : Green OFF : Red Press button to return to Function Selection Mode Flashing alternatel y L/min L/min 5000067414 Ver 00 Camozzi Automation S.p.A.
  • Page 22 50ms, 80ms, 120ms, 200ms, 400ms, 800ms, 1500ms L/min L/min L/min Flashing Flashing Flashing alternately alternately alternately L/min L/min L/min 800ms 1500ms 400ms Press button to return to Function Selection Mode Flashing alternatel y L/min L/min 5000067414 Ver 00 Camozzi Automation S.p.A.
  • Page 23 3 display refresh time selections include: 200ms, 500ms,1000ms L/min L/min L/min Flashing Flashing Flashing alternately alternately alternately L/min L/min L/min 500ms 1000ms 200ms Press button to return to Function Selection Mode Flashing alternatel y L/min L/min 5000067414 Ver 00 Camozzi Automation S.p.A.
  • Page 24 When the measured flow rate range is 500mL/min or 1000mL/min, the unit of LPM is selected to represent the unit in mL/min . Press button to return to Function Selection Mode Flashing alternatel y L/min L/min 5000067414 Ver 00 Camozzi Automation S.p.A.

  • Page 25: Chapter 2 Installation Instructions

    2 . Normal condition (NOR): the display value is calculated under 0°C, 1atm . 3 . Flow rate in the specification is the value at standard condition (ANR) . Press button to return to Function Selection Mode Flashing alternatel y L/min L/min 5000067414 Ver 00 Camozzi Automation S.p.A.
  • Page 26 . L/min L/min Display Rotation Set Value L/min L/min Flashing Flashing alternately alternately L/min L/min Display rotation "OFF" Display rotation "ON" Press button to return to Function Selection Mode Flashing alternatel y L/min L/min 5000067414 Ver 00 Camozzi Automation S.p.A.
  • Page 27 24 hours per day, the durability is calculated as below: - 5 minutes x 1 million cycles = 5 million minutes = 9 .5 years - 2 minutes x 1 million cycles = 2 million minutes = 3 .8 years 5000067414 Ver 00 Camozzi Automation S.p.A.
  • Page 28 When the measured flow rate range is 500mL/min or 1000mL/min, the accumulated flow is selected and the unit will become in mL/min . Press button to return to Function Selection Mode Flashing alternatel y L/min L/min 5000067414 Ver 00 Camozzi Automation S.p.A.
  • Page 29 L/min L/min Display sync "OFF" Display sync "ON" NOTE: This function is not available with Output Specification -02 and -04 . Press button to return to Function Selection Mode Flashing alternatel y L/min L/min 5000067414 Ver 00 Camozzi Automation S.p.A.
  • Page 30 Flashing alternately alternately L/min L/min Power-save mode "OFF" Power-save "ON" NOTE: During the Power-Save Mode, the decimal point will flash . Press button to return to Function Selection Mode Flashing alternatel y L/min L/min 5000067414 Ver 00 Camozzi Automation S.p.A.
  • Page 31 -02 and -04 . 2 . When external signal is input, the instantaneous L/min flow rate value will be shown ”oooo” . Press button to return to Function Selection Mode Flashing alternatel y L/min L/min 5000067414 Ver 00 Camozzi Automation S.p.A.
  • Page 32 Baud Rate Set Value L/min L/min L/min Flashing Flashing Flashing alternately alternately alternately L/min L/min L/min 9600 Bd 19200 Bd 38400 Bd NOTE: This function only available for RS485 (Output Specification -02 and -04) . 5000067414 Ver 00 Camozzi Automation S.p.A.
  • Page 33 NOTE: This function only available for RS485 (Output Specification -02 and -04) . Press button Flashing alternatel y L/min L/min RTU mode Press button to return to Function Selection Mode Flashing alternatel y L/min L/min 5000067414 Ver 00 Camozzi Automation S.p.A.
  • Page 34 Press ▲ or ▼ button button to set fine adjustment value . Flashing alternately L/min L/min Instantaneous Fine Instantaneous Value flow value adjustment flow setting Press button to return to Function Selection Mode Return to the measurement mode 5000067414 Ver 00 Camozzi Automation S.p.A.
  • Page 35 L/min L/min Output 2 Set Value OUT2 L/min L/min Flashing Flashing alternately alternately OUT2 L/min L/min OUT2 "OFF" OUT2 "ON" Press button to return to Function Selection Mode Flashing alternatel y L/min L/min 5000067414 Ver 00 Camozzi Automation S.p.A.
  • Page 36 . L/min L/min Default setting Set Value L/min L/min Flashing Flashing alternately alternately L/min L/min Disable Enable Press button to return to Function Selection Mode Flashing alternatel y L/min L/min 5000067414 Ver 00 Camozzi Automation S.p.A.
  • Page 37 And release holding the button to return measurement mode . Measurement mode L/min Press and ▼ button simultaneously over 3 sec . L/min To release holding the button to return measurement mode . L/min Instantaneous flow value return zero . 5000067414 Ver 00 Camozzi Automation S.p.A.
  • Page 38 And release holding the button to return measurement mode . Measurement mode Press and ▼ button simultaneously over 3 sec . Accumulated value display zero . To release holding the button to return measurement mode . 5000067414 Ver 00 Camozzi Automation S.p.A.
  • Page 39 The maximum value will be displayed flashing, and is held . Press button return to the measurement mode . Measurement mode L/min Press ▲ button over 3 sec . Flashing alternately L/min L/min Press button return measurement mode . L/min 5000067414 Ver 00 Camozzi Automation S.p.A.
  • Page 40 The minimum value will be displayed flashing, and is held . Press button return to the measurement mode . Measurement mode L/min Press ▼ button over 3 sec . Flashing alternately L/min L/min Press button return measurement mode . L/min 5000067414 Ver 00 Camozzi Automation S.p.A.
  • Page 41 L/min Flashing Flashing alternately alternately OUT1 L/min L/min Unlock Lock NOTE: If a button operation is performed while the key lock setting is ON, [LoC] will displayed . L/min Displayed for 1 sec . 5000067414 Ver 00 Camozzi Automation S.p.A.

  • Page 42: Error Code Instruction

    . display range . L/min Applied Error The instant flow has exceeded Ensure the flow the lower limit of the flow is in the correct direction . display range . L/min 5000067414 Ver 00 Camozzi Automation S.p.A.

  • Page 43: Chapter 5 Specifications

    *3: CONDITION : Outlet Pressure : 1 atmospheric pressure, 25 °C *4: -0,9 ÷ 8 bar, Outlet Pressure : 1 atmospheric pressure, 25 °C *5: This function only available for Output Specification -02 and -04 5000067414 Ver 00 Camozzi Automation S.p.A.

  • Page 44: Chapter 6 Thermal Mass Principles Of Flow Sensor

    (a) . heater, and the temperature the heater is proportional to the distribution is like (b) . flow rate, the flow rate can be determined from the ratio . 5000067414 Ver 00 Camozzi Automation S.p.A.

  • Page 45: Chapter 7 Ordering Information

    R8 = Ø8 mm, for Flow Rate Range 201 OPTIONAL PARTS FS-BT-26 = Mounting bracket FS-PA-G = Panel adapter FS-PA-H = Panel adapter + Front protective lid GM6X-2 = Connector 2mt GM6X-5 = Connector 5mt 5000067414 Ver 00 Camozzi Automation S.p.A.

  • Page 46: Chapter 8 Dimensions

    Dimensions 1 . Product • Ø6,Ø8 2*Ø2 .5 depth5 .5 Ø8 Ø6 92 .1mm 82 .9mm 2 . Mounting Bracket 33 .6 4 x 3 .5 5000067414 Ver 00 Camozzi Automation S.p.A.
  • Page 47 Dimensions 3. Panel Mounting 3 .3 6 .2 32 .6 49 .5 4 . Panel Cut-Out 60 .5 ±0 .3 ≤ 4 x R3 5. Cable GM6X-2 GM6X-5 2000mm 5000mm 5000067414 Ver 00 Camozzi Automation S.p.A.

  • Page 48: Chapter 9 Construction

    Construction • Ø6,Ø8 Liquid crystal cover (PC) Liquid crystal Button (Silicone) Case (PC+ABS) Electronic circuit board Sensor (SiC) O-ring (Viton) Port Filter (Stainless Steel) One-Touch Fitting Resin Body (PBT) O-ring (NBR) 5000067414 Ver 00 Camozzi Automation S.p.A.

  • Page 49: Chapter 10 Pressure Loss Characteristics

    0 .35 MPa 0 .4 MPa 0 .5 MPa Flow rate (mL/min) • FS01-201- □ - □ Pressure loss (kPa) 0 .3 MPa 0 .35 MPa 0 .4 MPa 0 .5 MPa Flow rate (mL/min) 5000067414 Ver 00 Camozzi Automation S.p.A.
  • Page 50 Via R . Rubattino, 81 Product Certification 20134 Milano Information concerning product Italy certifications, EC standards, OPERATIONAL HEADQUARTERS conformity declarations and instructions Via Eritrea, 20/I productcertification@camozzi .com 25126 Brescia Italy Tel . +39 030 37921 www .camozzi .com A Camozzi Group Company www.camozzi.com...

This manual is also suitable for:

Fs01-010 seriesFs01-500 seriesFs01-201 series

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