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Camozzi FSP02 Series Use And Maintenance Manual

Digital flow sensor
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USE AND MAINTENANCE MANUAL
SERIES FSP02-FSP03
DIGITAL FLOW SENSOR

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Summary of Contents for Camozzi FSP02 Series

  • Page 1 USE AND MAINTENANCE MANUAL SERIES FSP02-FSP03 DIGITAL FLOW SENSOR...
  • Page 2 5000070184 Ver 00 Camozzi Automation S.p.A.

  • Page 3: Table Of Contents

    Chapter 10 Pressure Loss Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 5000070184 Ver 00 Camozzi Automation S.p.A.

  • Page 4: Chapter 1 Introduction

    Power Supply voltage – Internal voltage drop of sensor > Minimum operating voltage of load • Please follow the rated range of flow and pressure to avoid damage. • Do not use flammable fluids and/or permeable fluids. They may cause fire, explosion or corrosion. 5000070184 Ver 00 Camozzi Automation S.p.A.

  • Page 5: Working Fluid And Working Environment

    • Do not connect wire when the power is on. • RS485 products must be connected the communication wire first. Wiring for RS485 MODBUS : Please connect RS485 (B+) or (A-) before connecting power supply to avoid short circuit to damage to product. 5000070184 Ver 00 Camozzi Automation S.p.A.

  • Page 6: Installation Precautions

    • Do not touch terminals or connectors when power is on. 1.9 Disposal • Sensors at end-of-life must be disposed of in accordance with E-Waste regulations of the country/region, NOT disposed of with regular garbage. 5000070184 Ver 00 Camozzi Automation S.p.A.

  • Page 7: Warning

    CAMOZZI AUTOMATION. • Our warranty applies solely to our product, not to any other additional damages (the loses of business profits, business interruption, etc.) incurred due to using or misusing the product.

  • Page 8: Piping

    Straight Piping: The pipe is without bending and the cross sectional areas of the pipe keeps the same. Piping Port Piping Port (Outlet side) (Inlet side) Straight piping 8cm or longer (I .D . 9 mm or more) 5000070184 Ver 00 Camozzi Automation S.p.A.

  • Page 9: Mounting Bracket

    The sensor can be installed horizontally or vertically, but the flow rates may change because of the installation way of the product or piping. The tightening torque for screws should be under 0.3 ±0.1 N.m. Mounting screw P Type Mounting Size: 3 .0 screw Length: 6mm 5000070184 Ver 00 Camozzi Automation S.p.A.

  • Page 10: Wiring Diagrams

    Orange Orange Analog current output: 4 ÷ 20mA Yellow Yellow External input Black Black Output 1 (Max . load current: 125mA) White White Output 2 (Max . load current: 125mA) Blue Blue 0V (GND) 5000070184 Ver 00 Camozzi Automation S.p.A.

  • Page 11: Names And Functions Of Individual Parts

    3 Color LCD Display Output 1 Indicator Analog Signal Indicator Output 1 Indicator Analog Signal Indicator Output 2 Indicator Pressure Symbol Button Button Setting Button Pressure Display Flow Display Pressure Unit Flow Unit Display Section Display Section 5000070184 Ver 00 Camozzi Automation S.p.A.

  • Page 12: Functions Instructions

    200ms, 500ms or 1000ms [UPdA] Display refresh time 500(ms) of flow sensor setting [Unit] Unit setting Select the UNIT [F-06] [FLo ] Flow unit setting of pressure / flow sensor [PrES] Pressure unit setting Unit 5000070184 Ver 00 Camozzi Automation S.p.A.
  • Page 13 The minimum pressure or instantaneous flow can be detected Bottom value display when the power is supplied for a period Key lock/unlock mode To prevent errors occurring due to unintentional changes of the set values 5000070184 Ver 00 Camozzi Automation S.p.A.

  • Page 14: Operation Instructions

    Press for 3 sec . at Function Setting Mode to return to Measurement Mode . Measurement Mode Press button for more than 3 sec Function Selection Mode Flashing Flashing Flashing alternately alternately alternately L/min L/min L/min Press button Enter in each function setting 5000070184 Ver 00 Camozzi Automation S.p.A.
  • Page 15 Flashing alternately Press ▲ or ▼ button to select flow sensor of OUT1 . L/min Selected Output Set Value Flashing Flashing alternately alternately L/min L/min Flow Sensor Pressure sensor Press button (to be continued) 5000070184 Ver 00 Camozzi Automation S.p.A.
  • Page 16 Set Value OUT1 type . Flashing Flashing alternately alternately L/min L/min NO mode NC mode NOTE: Type setting will not display when Accumulated Pulse Output Mode is set . Press button (to be continued) 5000070184 Ver 00 Camozzi Automation S.p.A.
  • Page 17 Press ▲ or ▼ button to adjust fixed hysteresis value . L/min Fixed Hysteresis Set Value Mode NOTE: Fixed hysteresis setting is available when selecting Window Comparator Mode . Press button to return to Function Selection Mode Flashing alternately L/min 5000070184 Ver 00 Camozzi Automation S.p.A.
  • Page 18 Press ▲ or ▼ button to select L/min output mode of OUT1 . Sensor Value Flashing Flashing Flashing alternately alternately alternately L/min L/min L/min Window Hysteresis Mode One Point Comparator Mode Set Mode Press button (to be continued) 5000070184 Ver 00 Camozzi Automation S.p.A.
  • Page 19 . L/min Selected Mode Set Value Hysteresis Mode [HYS]:[L-1], [H-1] Flashing Window Comparator Mode [ in]:[L-1], [H-1] alternately Accumlated Output Mode [ops]:[P-1] L/min Selected Mode Set Value Press button (to be continued) 5000070184 Ver 00 Camozzi Automation S.p.A.
  • Page 20 1 . Press ▲ or ▼ button at function setting mode to start "OUT 2 Setting" [F-02] [oUt2] 2 . Check the [F-01] for the same follow setting . NOTE: The OUT2 Setting dose not have Accumulated Pulse Output Mode . 5000070184 Ver 00 Camozzi Automation S.p.A.
  • Page 21 . 2 . When using window comparator mode, the difference between two set points must be greater than the fixed hysteresis, otherwise will cause the switch output to malfunction . 5000070184 Ver 00 Camozzi Automation S.p.A.
  • Page 22 ON : Green ON : Red ON : Green ON : Red OFF : Red OFF : Green OFF : Green OFF : Red Press button to return to Function Selection Mode Flashing alternately L/min L/min 5000070184 Ver 00 Camozzi Automation S.p.A.
  • Page 23 7 Response time selections include: 50ms, 80ms, 120ms, 200ms, 400ms, 800ms, 1500ms Flashing Flashing Flashing alternately alternately alternately L/min L/min L/min 800ms 1500ms 400ms Press button to return to Function Selection Mode Flashing alternately L/min 5000070184 Ver 00 Camozzi Automation S.p.A.
  • Page 24 7 Response time selections include: 2 .5ms, 25ms, 100ms, 250ms, 500ms, 1000ms, 1500ms Flashing Flashing Flashing alternately alternately alternately L/min L/min L/min 2 .5ms 25ms 1500ms Press button to return to Function Selection Mode Flashing alternately L/min 5000070184 Ver 00 Camozzi Automation S.p.A.

  • Page 25: Chapter 2 Installation Instructions

    Set Value 3 display refresh time selections include: 200ms, 500ms,1000ms Flashing Flashing Flashing alternately alternately alternately L/min L/min L/min 500ms 1000ms 200ms Press button to return to Function Selection Mode Flashing alternately L/min L/min 5000070184 Ver 00 Camozzi Automation S.p.A.
  • Page 26 Refresh Time Set Value 3 display refresh time selections include: 200ms, 500ms,1000ms Flashing Flashing Flashing alternately alternately alternately L/min L/min L/min 200ms 500ms 1000ms Press button to return to Function Selection Mode Flashing alternately L/min 5000070184 Ver 00 Camozzi Automation S.p.A.
  • Page 27 , bar, psi Pressure Sensor Set Value L/min L/min L/min L/min Flashing Flashing Flashing Flashing alternately alternately alternately alternately L/min L/min L/min L/min kgf/cm Press button to return to Function Selection Mode Flashing alternately L/min L/min 5000070184 Ver 00 Camozzi Automation S.p.A.
  • Page 28 2 . Normal condition (NOR): the display value is calculated under 0°C, 1atm . 3 . Flow rate in the specification is the value at standard condition (ANR) . Press button to return to Function Selection Mode Flashing alternately L/min L/min 5000070184 Ver 00 Camozzi Automation S.p.A.
  • Page 29 Flashing alternately alternately L/min L/min Flow sensor Pressure sensor NOTE: This function is not available with RS485 (Output Specification -02 and -04) . Press button to return to Function Selection Mode Flashing alternately L/min 5000070184 Ver 00 Camozzi Automation S.p.A.
  • Page 30 24 hours per day, the durability is calculated as below: - 5 minutes x 1 million cycles = 5 million minutes = 9 .5 years - 2 minutes x 1 million cycles = 2 million minutes = 3 .8 years 5000070184 Ver 00 Camozzi Automation S.p.A.
  • Page 31 When the measured flow rate range is 500mL/min or 1000mL/min, the accumulated flow is selected and the unit will become in mL/min . Press button to return to Function Selection Mode Flashing alternately L/min 5000070184 Ver 00 Camozzi Automation S.p.A.
  • Page 32 L/min L/min Display sync "OFF" Display sync "ON" NOTE: This function is not available with Output Specification -02 and -04 . Press button to return to Function Selection Mode Flashing alternately L/min 5000070184 Ver 00 Camozzi Automation S.p.A.
  • Page 33 Set Value L/min Flashing Flashing alternately alternately L/min Power-save mode "OFF" Power-save "ON" NOTE: During the Power-Save Mode, the decimal point will flash . Press button to return to Function Selection Mode Flashing alternately L/min 5000070184 Ver 00 Camozzi Automation S.p.A.
  • Page 34 Output Specification -02 and -04 . 2 . When external signal is input, the instantaneous L/min flow rate value will be shown ”oooo” . Press button to return to Function Selection Mode Flashing alternately L/min 5000070184 Ver 00 Camozzi Automation S.p.A.
  • Page 35 Baud Rate Set Value L/min L/min L/min Flashing Flashing Flashing alternately alternately alternately L/min L/min L/min 9600 Bd 19200 Bd 38400 Bd NOTE: This function only available for RS485 (Output Specification -02 and -04) . 5000070184 Ver 00 Camozzi Automation S.p.A.
  • Page 36 Odd Parity NOTE: This function only available for RS485 (Output Specification -02 and -04) . Press button Flashing alternately L/min L/min RTU mode Press button to return to Function Selection Mode Flashing alternately L/min L/min 5000070184 Ver 00 Camozzi Automation S.p.A.
  • Page 37 Press ▲ or ▼ button to set fine adjustment value . Flashing alternately L/min L/min Fine adjustment Instantaneous Value setting Value flow value NOTE: Display will flashing between instantaneous flow value and "FST" . Press button Return to the measurement mode 5000070184 Ver 00 Camozzi Automation S.p.A.
  • Page 38 Press ▲ or ▼ button to setting fine adjustment of display value Flashing alternately L/min L/min Fine adjustment Pressure setting Value Value Value NOTE: Display will flashing between pressure value and "FST" . Press button Return to the measurement mode 5000070184 Ver 00 Camozzi Automation S.p.A.
  • Page 39 Press ▲ or ▼ button to setting OUT2 . alternately L/min L/min Output 2 Set Value OUT2 L/min L/min Flashing Flashing alternately alternately OUT2 L/min L/min OUT2 "OFF" OUT2 "ON" Press button to return to Function Selection Mode Flashing alternately L/min L/min 5000070184 Ver 00 Camozzi Automation S.p.A.
  • Page 40 Flashing alternately factory default setting . L/min L/min Default setting Set Value L/min L/min Flashing Flashing alternately alternately L/min L/min Disable Enable Press button to return to Function Selection Mode Flashing alternately L/min L/min 5000070184 Ver 00 Camozzi Automation S.p.A.
  • Page 41 And release holding the button to return measurement mode . Measurement mode Press and ▲ button simultaneously over 3 sec . To release holding the button to return measurement mode . Pressure value return zero . 5000070184 Ver 00 Camozzi Automation S.p.A.
  • Page 42 And release holding the button to return measurement mode . Measurement mode Press and ▲ button simultaneously over 3 sec . To release holding the button to return measurement mode . Instantaneous flow value return zero . 5000070184 Ver 00 Camozzi Automation S.p.A.
  • Page 43 And release holding the button to return measurement mode . Measurement mode Press and ▼ button simultaneously over 3 sec . Accumulated value display zero . To release holding the button to return measurement mode . 5000070184 Ver 00 Camozzi Automation S.p.A.
  • Page 44 The maximum value will be displayed flashing, and is held . Press button return to the measurement mode . Measurement mode Press ▲ button over 3 sec . Flashing alternately Press button return measurement mode . 5000070184 Ver 00 Camozzi Automation S.p.A.
  • Page 45 The minimum value will be displayed flashing, and is held . Press button return to the measurement mode . Measurement mode Press ▲ button over 3 sec . Flashing alternately Press button return measurement mode . 5000070184 Ver 00 Camozzi Automation S.p.A.
  • Page 46 L/min Flashing Flashing alternately alternately OUT1 L/min L/min Unlock Lock NOTE: If a button operation is performed while the key lock setting is ON, [LoC] will displayed . L/min Displayed for 1 sec . 5000070184 Ver 00 Camozzi Automation S.p.A.

  • Page 47: Error Code Instruction

    . display range . The pressure has exceeded Increase the pressure the lower limit of the pressure to the display range . display range . 5000070184 Ver 00 Camozzi Automation S.p.A.

  • Page 48: Chapter 5 Specifications

    ± 2 .5% F .S . *4 Repeatability ± 0 .2% F .S . ± 1 digit *4 Linearity ± 1% F .S . *4 Temp . Characteristic ± 2% F .S . (compare with *4) >> 5000070184 Ver 00 Camozzi Automation S.p.A.
  • Page 49 *3: 0 ÷ 10 bar, Outlet Pressure : 1 atmospheric pressure, 25 °C *4: Outlet flow rate = 0 L/min, 25°C *5: PWM output, corresponding to pressure sensor 0 ÷ 10 bar *6: This function only available for Output Specification -02 and -04 5000070184 Ver 00 Camozzi Automation S.p.A.

  • Page 50: Chapter 6 Thermal Mass Principles Of Flow Sensor

    (a) . heater, and the temperature the heater is proportional to the distribution is like (b) . flow rate, the flow rate can be determined from the ratio . 5000070184 Ver 00 Camozzi Automation S.p.A.

  • Page 51: Chapter 7 Ordering Information

    F9C = G1/2”, for Series FSP02 F12C = G3/4”, for Series FSP03 OPTIONAL PARTS FS-BT-27 = Mounting bracket, for Series FSP02 FS-BT-28 = Mounting bracket, for Series FSP03 GM6X-2 = Connector 2mt GM6X-5 = Connector 5mt 5000070184 Ver 00 Camozzi Automation S.p.A.

  • Page 52: Chapter 8 Dimensions

    Dimensions 1 . Product • FSP02 - G1/2 12 .5 2x29 2xM3x0 .5Px3 .5L Not use grey holes • FSP03 - G3/4 17 .5 17 .5 2x34 2xM3x0 .5Px3 .5L Not use grey holes 5000070184 Ver 00 Camozzi Automation S.p.A.
  • Page 53 Dimensions 2 . Mounting Bracket • FSP02 3 .5x4 13 .6 • FSP03 3 .5x4 16 .8 3. Cable GM6X-2 GM6X-5 2000mm 5000mm 5000070184 Ver 00 Camozzi Automation S.p.A.

  • Page 54: Chapter 9 Construction

    Liquid crystal cover (PC) Button (Silicone) Case (PC+ABS) Electronic circuit board Sensor (SiC) O-ring (Viton) Module Holder (PBT) C retaining ring (Stainless Steel) Holder (Stainless Steel) Port Filter O-ring (Viton) (Stainless Steel) Body (Aluminum alloy) Spacer (PPS) 5000070184 Ver 00 Camozzi Automation S.p.A.

  • Page 55: Chapter 10 Pressure Loss Characteristics

    0 .4 MPa 0 .6MPa Flow rate (L/min) • FSP02-102 (1000 L/min) 0 .2 MPa 0 .4 MPa 0 .6MPa Flow rate (L/min) • FSP03-202 (2000 L/min) 0 .4 MPa 0 .6MPa Flow rate (L/min) 5000070184 Ver 00 Camozzi Automation S.p.A.
  • Page 56 Via R . Rubattino, 81 Product Certification 20134 Milano Information concerning product Italy certifications, EC standards, OPERATIONAL HEADQUARTERS conformity declarations and instructions Via Eritrea, 20/I productcertification@camozzi .com 25126 Brescia Italy Tel . +39 030 37921 www .camozzi .com A Camozzi Group Company www.camozzi.com...

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