GFA ELEKTROMAT SI 120.12-55,00 GA120HC/12GD Installation Instructions Manual

GFA ELEKTROMAT SI 120.12-55,00 GA120HC/12GD Installation Instructions Manual

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Installation Instructions
ELEKTROMAT SI 120.12-55,00
GA120HC/12GD
Model: 10004918 10002
-en-
Status: 26.07.2024

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Summary of Contents for GFA ELEKTROMAT SI 120.12-55,00 GA120HC/12GD

  • Page 1 Installation Instructions ELEKTROMAT SI 120.12-55,00 GA120HC/12GD Model: 10004918 10002 -en- Status: 26.07.2024...
  • Page 2 GfA ELEKTROMATEN UK Ltd Tournament Fields Business Park, Agincourt Rd, Warwick CV34 6XZ United Kingdom sales@gfa-elektromaten.co.uk www.gfa-elektromaten.co.uk...
  • Page 3: Table Of Contents

    Table of contents General safety information .................... 4 Technical data ......................6 Integrated safety brake ....................7 Mechanical installation ....................8 Electrical installation ....................13 Limit switch adjustment ....................15 Motor connection ......................16 Alternative motor connection ..................16 Limit switch connection ....................17 10 Emergency manual operation (hand chain operator) ............
  • Page 4: General Safety Information

    Observe all specifications, especially warnings, when installing the product in the overall system. GfA is not liable for damage resulting from non-observance of the installation instructions. The resulting overall system must be reassessed for its safety in accordance with applicable standards and directives (e.g. CE marking).
  • Page 5 Warning - Failure to follow these installation instructions may result in severe injury or death. • Please read these instructions before using the product. • Keep these instructions handy. • Include these instructions when passing on the product to third parties. Warning - Danger from improper use of the product! •...
  • Page 6: Technical Data

    2 Technical data Designation Unit Output speed Output torque 1200 (1120) Output / hollow shaft 55,00 Series SG 115F Limit switch range (maximum revolutions of the output / hollow shaft) Supply voltage 3~ 400 Operating current 5,80 Operating frequency Power factor cos φ 0,75 Safety circuit Degree of protection...
  • Page 7: Integrated Safety Brake

    3 Integrated safety brake A safety brake is integrated into the gearbox of this ELEKTROMATEN. The safety brake protects against the door dropping due to breakage or wear of the gear teeth. The safety brake works regardless of the mounting position, speed and rotating direction. It is maintenance-free.
  • Page 8: Mechanical Installation

    4 Mechanical installation Prerequisites The permissible loads on walls, fastenings, mountings and transmission elements must not be exceeded, even for maximum holding torques or locking torques (▶ refer to technical data). Connection elements Self-locking connection Utilize the hole diameter to Use adequately elements with a minimum the full.
  • Page 9 Mounting Two elongated holes are provided for mounting (Ⓐ+Ⓑ). ▶ Vertical installation is possible only when an additional torque mount is used (Ⓑ).
  • Page 10 Installation The descriptions below apply to general door specifications. The specifications of the door manufacturer must also be observed during installation. Warning - Potential injury or danger to life! • During installation, be sure to use a lifting device that has a sufficient load- carrying capacity.
  • Page 11 Version Ⓐ: Attach the drive unit. Version Ⓐ: Tighten all connection elements (M16) to 175 Nm. Install all other connection elements according to the specifications of the door manufacturer. Version Ⓑ: Raise the pedestal bearing (①). Install the torque mount (②+③). Do not tighten yet.
  • Page 12 Version Ⓑ: Attach the drive unit. Version Ⓑ: Tighten all connection elements (M16) to 175 Nm. Install all other connection elements according to the specifications of the door manufacturer.
  • Page 13: Electrical Installation

    5 Electrical installation Warning - Danger to life from electric current! • Switch the mains OFF and check that the cables are de-energised • Observe the applicable regulations and standards • Make the electrical connection according to standard • Use suitable tools •...
  • Page 14 • Insert the limit switch plug. BAHAC13_22 Completing the electrical installation Mount the cable entries and/or cable glands.
  • Page 15: Limit Switch Adjustment

    6 Limit switch adjustment The adjustment of the final limit positions OPEN and CLOSE is described in the instructions for the door control panel. The door control must meet Performance Level c! Use only door controls that evaluate the limit switch according to EN 12453 and meet Performance Level c.
  • Page 16: Motor Connection

    7 Motor connection Rectifier EGR BAMA010003_Z001 Motor Motor plug Spring applied brake U1 V1 W1 sw sw 8 Alternative motor connection Rectifier EGR BAMC011002_Z001 Motor Motor plug Spring applied brake U1 V1 W1 sw sw...
  • Page 17: Limit Switch Connection

    9 Limit switch connection Thermal contact BANA601 001_Z 001 Restart protection Emergency manual operation DES connection Safety circuit RS 485 Channel B (RS485) Ground Channel A (RS485) Safety circuit Supply voltage...
  • Page 18: Emergency Manual Operation (Hand Chain Operator)

    10 Emergency manual operation (hand chain operator) Emergency manual operation is designed for opening or closing the door without power supply. Its activation interrupts the control voltage. Electrical operation is no longer possible. Warning – Injuries due to incorrect operation! •...
  • Page 19 Switch on by pulling the red handle. Open or close by pulling the chain. Switch off by pulling the green handle.
  • Page 20: Completion Of Commissioning / Testing

    11 Completion of commissioning / testing Check the following components and after that, mount all covers. Gearbox Check drive unit for oil loss (a few drops are not critical). Protect output shaft permanently against corrosion. Safety brake in the gearbox The safety brake requires no maintenance or inspection.
  • Page 21 Emergency manual operation Function to be checked in a de-energised state. Carry out functional test only between final limit positions. Limit switches Check the final limit positions by opening and closing the door completely. The safety zone must not be reached. Brake Warning –...
  • Page 22 Entire drive unit Note! • Have the drive checked annually by a specialist. • Shorter inspection interval for frequently used doors. • Observe the applicable regulations and standards.
  • Page 23: Disposal

    Dispose of old devices properly according to local legal regulations. Return old devices to the return and collection systems available. You can also return GfA products free of charge. Please apply enough postage to the package and mark it as "old devices".
  • Page 24: Declaration Of Incorporation / Declaration Of Conformity

    EMC Directive 2014/30/EU within the meaning of RoHS Directive 2011/65/EU The following requirements from Appendix I of GfA ELEKTROMATEN GmbH & Co. KG the Machinery Directive 2006/42/EC are met: declare under our sole responsibility that the 1.1.2, 1.1.3, 1.1.5, 1.2.2, 1.2.3, 1.2.6, 1.3.2,...
  • Page 25: Ukca: Declaration Of Incorporation / Declaration Of Conformity

    Restriction of the Use of Certain Hazardous Substances in Electrical and Electronic Equipment Regulations 2012 The following requirements from Appendix I of GfA ELEKTROMATEN GmbH & Co. KG the Supply Machinery (Safety) Regulations 2008 declare under our sole responsibility that the...

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10004918 10002

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