SWM STORMBREAKER Manual
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SWM STORMBREAKER Manual

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  • Page 2: Table Of Contents

    STORMBREAKER Manual - Operation - Maintenance STORMBREAKER Ma nual - Operation – Maintenan THROTTLE CONTROL................37 TABLE OF CONTENTS FRONT BRAKE CONTROL..............38 PRESENTATION ..................3 REAR BRAKE CONTROL ............... 38 IMPORTANT NOTICES ................4 GEAR SHIFT CONTROL ................ 39 IMPORTANT ....................4 SIDE STAND....................
  • Page 3 STORMBREAKER Manual - Operation - Maintenance STORMBREAKER Ma nual - Operation – Maintenan TYRE CHECK AND/OR REPLACEMENT..........67 THROTTLE CONTROL CABLE ADJUSTMENT ........68 BRAKES ....................70 BELT INSPECTION AND ADJUSTMENT ..........76 REMOVING & INSTALLATION OF FRONT WHEEL ......79 REMOVING &...

  • Page 4: Presentation

    More specific or major repair or maintenance operations require the attention of a skilled mechanic and the use of special tools and equipment. Your SWM Dealer has the original spare parts, the expe- rience and all equipment necessary to provide a valuable service.

  • Page 5: Important Notices

    Ma nual - Operation – Maintenan IMPORTANT NOTICES IMPORTANT The STORMBREAKER model is a motorcycle for ROAD In order to maintain the vehicle’s “Operation Guaran- use, guaranteed and free of defects and covered by legal tee”, the customer must follow the maintenance pro-...
  • Page 6 STORMBREAKER Manual - Operation - Maintenance STORMBREAKER Ma nual - Operation – Maintenan IMPORTANT NOTICE Read this manual carefully and pay special attention to A Few Words About Safety statements preceded by the following words: Your safety, and the safety of others, is very important.

  • Page 7: Precautions For Children

    STORMBREAKER Manual - Operation - Maintenance STORMBREAKER Ma nual - Operation – Maintenan PRECAUTIONS FOR CHILDREN RISKS RELATED TO CARBON MONOX- WARNING Exhaust gas contains carbon monoxide, a colorless and Park the vehicle where it cannot be easily bumped or odorless gas.

  • Page 8: Safety Guidelines

    STORMBREAKER Manual - Operation - Maintenance STORMBREAKER Ma nual - Operation – Maintenan SAFETY GUIDELINES - Before overtaking, check there are no obstacles in front Here are some basic principles for riding your motorcycl e of the vehicle you want to overtake and always check safely.
  • Page 9 STORMBREAKER Manual - Operation - Maintenance STORMBREAKER Ma nual - Operation – Maintenan - Do not switch off the engine when going downhill. - When you ride with a passenger, increase the distance from the vehicles in front of you and bear in mind his/her weight when you brake and when you have to take a bend or overtake.

  • Page 10: Anti-Lock Braking System -Abs

    SWM or make modifications to your mo- face is slippery, wet or dirty. torcycle from its original design. Doing so can make it - When road-holding conditions are bad, the system can unsafe.

  • Page 11: Loading

    STORMBREAKER Manual - Operation - Maintenance STORMBREAKER Ma nual - Operation – Maintenan LOADING Carrying extra weight affects your motorcycle's handling, braking and stability. Always ride at a safe speed for the load you are carrying. Avoid carrying an excessive load and keep within speci- fied load limits.

  • Page 12: Motorcycle Identification Data

    STORMBREAKER Manual - Operation - Maintenance STORMBREAKER Ma nual - Operation – Maintenan MOTORCYCLE IDENTIFICATION DATA The VIN number is stamped on the right side of the ★ZN0C80000P0000000★ steering head. The VIN number also appears on a label affixed to the right, front frame downtube.

  • Page 13: Control Location

    STORMBREAKER Manual - Operation - Maintenance STORMBREAKER Ma nual - Operation – Maintenan CONTROL LOCATION 11 12 1) Fuel tank cap 2) Fuel tank 3) Instrument panel 4) Headlight 5) Plate lighting device 6) Front turning indicators 7) Rear t urning indicators &Taillight 8) Rear Exhaust muffler 9) Rear brake pump 10) Front Exhaust muffler 11) Air filter assembly 12) Brake control...
  • Page 14 STORMBREAKER Manual - Operation - Maintenance STORMBREAKER Ma nual - Operation – Maintenan 1) Rider seat 2) Battery 3) Passenger seat 4) Front brake disc 5) Front brake caliper 6) Engine oil filter 7) Gear shift pedal 8) Throttle body 9) Side stand 10) ABS control unit. 11) Rear brake caliper 12) Rear brake disc...

  • Page 15: Technical Data

    STORMBREAKER Manual - Operation - Maintenance STORMBREAKER Ma nual - Operation – Maintenan TECHNICAL DATA VEHICLE BODY DIMENSION & WEIGHT rame type………………………………………………………………cradle type Overall length ……………………………………………………………2180mm Front suspension device............Sleeve Overall width…………………………………………………………………830mm type, spring & hydraulic composite damping Overall height ……………………………………………………………1100mm Rear suspension device…………………………………adjustable spring...
  • Page 16 STORMBREAKER Manual - Operation - Maintenance STORMBREAKER Ma nual - Operation – Maintenan ELECTRICAL SYSTEM DRIVING SYSTEM Electric generator…………………ermanent magnet DC magneto Clutch………………………………………………………Wet clutch multidisc Accumulator capacity…………………………………………………12V/8Ah Clutch operating system……………………………Manual mechanical Ignition type……………………………electronic, inductive discharge Variable speed gear…………5-speed constant mesh gear type Spark plug type……………………………………………………“NGK”...
  • Page 17 STORMBREAKER Manual - Operation - Maintenance STORMBREAKER Ma nual - Operation – Maintenan ENGINE Mode……………………………………V-shaped twin cylinder, 4 stroke Bore……………………………………………………………………………… 88.9mm Stroke. …………………………………………………………………………96.7 mm Displacement……………………………………………………………… 600*2ml Compression ratio………………………………………………………… 10.0:1 Max. power……………………………………………………45/5500kW/r/min Max. orque…………………………………………………91/4000N·m/r/min Air filter…………………………………………………………………Oilpaper filter Cooling method ……………………………………………………Air-cooling Lubrication method……………………………………… Pressure / Splash Engine, gearbox lubricating oil ………MOTUL SN7100 10W/50...

  • Page 18: Digital Instrument

    STORMBREAKER Manual - Operation - Maintenance STORMBREAKER Ma nual - Operation – Maintenan DIGITAL INSTRUMENT WARNING AND SIGNAL LIGHTS ① Left turn indicator light ② Right turn indicator light ③ High-beam light. ④ Gear indicator light ⑤ ABS warning light ⑥...
  • Page 19  Stop and turn off the engine. resetting.  Wait a few minutes and restart the engine; If the light comes on again, contact your nearest SWM dealer to have the self-test system checked.
  • Page 20 ABS braking system:  Stop and turn off the engine.  Wait for a few minutes and restart the engine. If the light turns on again, see the closest SWM dealer to check the ABS system.

  • Page 21: Multifunction Display

    STORMBREAKER Manual - Operation - Maintenance STORMBREAKER Ma nual - Operation – Maintenan MULTIFUNCTION DISPLAY Short press the start button on the right hand switch to power on the vehicle, and the instrument panel will begin to animated display. Other information symbols light up on the display.

  • Page 22: Set Button Description

    STORMBREAKER Manual - Operation - Maintenance STORMBREAKER Ma nual - Operation – Maintenan SET BUTTON DESCRIPTION Button: In ODO mode, short press time: less than 1s; long press time: more than 2s. Input through the two buttons on the instrument: up key ①and down key②;...
  • Page 23 STORMBREAKER Manual - Operation - Maintenance STORMBREAKER Ma nual - Operation – Maintenan THEME SETTINGS VEHICLE SETTINGS In ODO mode, long press①key to enter the theme set- LANGUAGE SELECTION tings. In “Setting” mode, Short press the①key to enter lan- Display theme status,Short press the②key to switch be- guage settings.
  • Page 24 STORMBREAKER Manual - Operation - Maintenance STORMBREAKER Ma nual - Operation – Maintenan UNIT SETTINGS SUBTOTAL MILEAGE RESET In “Setting” mode, Short press the ① key to enter the In “Setting” mode, Short press the ① key to enter the unit settings interface.
  • Page 25 STORMBREAKER Manual - Operation - Maintenance STORMBREAKER Ma nual - Operation – Maintenan CLOCK SETTINGS In “Setting” mode, Short press the ① key to enter the clock settings interface. the current time is displayed, and the tens digit of the hour is highlighted. At this time, Short press ②key to switch: 0~2.
  • Page 26 STORMBREAKER Manual - Operation - Maintenance STORMBREAKER Ma nual - Operation – Maintenan BRIGHTNESS SETTINGS MAINTENANCE SETTINGS In “Setting” mode, Short press the ① key to enter the -When the mileage reaches 1,000 kilometers, the brightness setting, and the up and down arrows will ap- maintenance indicator light lights up for the first time.
  • Page 27 STORMBREAKER Manual - Operation - Maintenance STORMBREAKER Ma nual - Operation – Maintenan VEHICLE INFORMATION Short press①key to enter the vehicle status infor- Display instrument version information, display mation, which displays parameters such as aver- software version and hardware version, short age fuel consumption, driving time, remaining press ②...
  • Page 28 Manual - Operation - Maintenance STORMBREAKER Ma nual - Operation – Maintenan In the event of a fault, the relevant “ABS” error code and the relevant “ECU” error code is indi- cated on the display; Find the nearest SWM ealer to check the fault.

  • Page 29: Ecu Fault Code

    STORMBREAKER Manual - Operation - Maintenance STORMBREAKER Ma nual - Operation – Maintenan ECU FAULT CODE Index Fault Path Description of DTC Active MIL √ P0122 Throttle/Pedal Pos.Sensor Circ. Low Input CDCDK √ P0123 Throttle/Pedal Pos.Sensor Circ. High Input √...
  • Page 30 STORMBREAKER Manual - Operation - Maintenance STORMBREAKER Ma nual - Operation – Maintenan Index Fault Path Description of DTC Active MIL √ CDCHSV2 P0059 O2 Sensor Heater Resistance(Bank ② Sensor 2) √ P0030 O2 Sensor Heater Resistance(Bank ② Sensor 2) √...
  • Page 31 STORMBREAKER Manual - Operation - Maintenance STORMBREAKER Ma nual - Operation – Maintenan Index Fault Path Description of DTC Active MIL √ P0107 Manifold Abs.Pressure or Bar.Pressure Low Input √ P0108 Manifold Abs.Pressure or Bar.Pressure High Input √ P0130 O2 Sensor Circ.,Bank1-Sensor1 Malfunction √...
  • Page 32 STORMBREAKER Manual - Operation - Maintenance STORMBREAKER Ma nual - Operation – Maintenan Index Fault Path Description of DTC Active MIL √ P0111 Intake Air Temp.Circ. struck/Performance √ CDCTA P0112 Intake Air Temp.Circ. Low Input/range √ P0113 Intake Air Temp.Circ. High Input √...

  • Page 33: Abs Fault Code

    STORMBREAKER Manual - Operation - Maintenance STORMBREAKER Ma nual - Operation – Maintenan ABS FAULT CODE Malfunction Possible Causes Recommended Measures C1101 ECU Voltage supply: high voltage Poor connect of battery terminal. Clean the terminal. C1102 ECU Voltage supply: low voltage Poor connect of battery terminal.
  • Page 34 STORMBREAKER Manual - Operation - Maintenance STORMBREAKER Ma nual - Operation – Maintenan Malfunction Possible Causes Recommended Measures Wheel-speed sensor, rear: gen- Too much gap between the sensor Check the distance between the C1208 eral error probe with tone wheel.

  • Page 35: Controls

    STORMBREAKER Manual - Operation - Maintenance STORMBREAKER Ma nual - Operation – Maintenan CONTROLS - When the engine speed is >1000 and the bike speed is 0 (idle state), press①in a long time to forcibly power HANDLEBAR SWITCH off the bike; (fast)
  • Page 36 STORMBREAKER Manual - Operation - Maintenance STORMBREAKER Ma nual - Operation – Maintenan NOTE Long press default time is 1 second; If no communication message is sent by the EFI ECU, the engine can also be considered to have stalled;...
  • Page 37 STORMBREAKER Manual - Operation - Maintenance STORMBREAKER Ma nual - Operation – Maintenan The left-hand switch features the following controls: Far and Near Light Lamp Instruction Press the button, the use of far and near light switch can control the distance light.

  • Page 38: Clutch Control

    STORMBREAKER Manual - Operation - Maintenance STORMBREAKER Ma nual - Operation – Maintenan CLUTCH CONTROL THROTTLE CONTROL The clutch control lever①is located on the left-hand side The throttle twistgrip①is located on the right-hand side of the handlebar and is equipped with a protection.

  • Page 39: Front Brake Control

    STORMBREAKER Manual - Operation - Maintenance STORMBREAKER Ma nual - Operation – Maintenan FRONT BRAKE CONTROL REAR BRAKE CONTROL The brake control lever①is located on the right-hand The rear brake control pedal①is placed on the right- side of the handlebar. A stop switch, during the braking hand side of the motorcycle.

  • Page 40: Gear Shift Control

    STORMBREAKER Manual - Operation - Maintenance STORMBREAKER Ma nual - Operation – Maintenan GEAR SHIFT CONTROL WARNING …. The lever①is placed on the left-hand side of the engine. Do not shift gears without disengaging the clutch and The rider must release the lever after each gear change closing the throttle.

  • Page 41: Side Stand

    STORMBREAKER Manual - Operation - Maintenance STORMBREAKER Ma nual - Operation – Maintenan SIDE STAND NOTE A side stand①is supplied with every motorcycle. Lower the stand with your right foot keeping the motor- Periodically check the side stand; make sure that the cycle balanced.

  • Page 42: Steering Lock

    STORMBREAKER Manual - Operation - Maintenance STORMBREAKER Ma nual - Operation – Maintenan STEERING LOCK The motorcycle is equipped with a steering lock①o n the right side of the steering head tube. Lock the steering as follows: Turn the handlebar to the left;...

  • Page 43: Using The Motorcycle

    STORMBREAKER Manual - Operation - Maintenance STORMBREAKER Ma nual - Operation – Maintenan USING THE MOTORCYCLE -Turn the ignition switch to position: check the light- NOTE ing of instrument display and, with gearbox in neutral, If you are not familiar with the motorcycle operation, make sure that the neutral warning light comes on;...

  • Page 44: Instructions For Running-In

    STORMBREAKER Manual - Operation - Maintenance STORMBREAKER Ma nual - Operation – Maintenan INSTRUCTIONS FOR RUNNING-IN -NEVER ride downhill with GEARBOX IN NEUTRAL, but The exclusivity of the design, with the high quality of the shift into gear in order to use the engine braking, thus materials used and the accuracy of the assembly, guar- preventing the fast wear of the brake pads.
  • Page 45 STORMBREAKER Manual - Operation - Maintenance STORMBREAKER Ma nual - Operation – Maintenan OPERATION PROBLEMS The engine lacks power The following list is used for troubleshooting and to find -Dirty air filter: clean the necessary remedies -The spark plug electrode gap is too large: adjust;...

  • Page 46: Riding Precautions

    STORMBREAKER Manual - Operation - Maintenance STORMBREAKER Ma nual - Operation – Maintenan Difficulty in shifting gears RIDING PRECAUTIONS -Engine oil with too high viscosity rating: replace with the Break-in Period recommended oil; - During the first 600 miles (1000 km) of running, follow...
  • Page 47 STORMBREAKER Manual - Operation - Maintenance STORMBREAKER Ma nual - Operation – Maintenan Engine Braking Parking Engine braking helps slow your motorcycle down hen - Park on a firm, level surface. you release the throttle. For further slowingaction , down- - If you must park on a slight incline or loose surface, shift to a lower gear.

  • Page 48: Launch And Shifting Gears

    STORMBREAKER Manual - Operation - Maintenance STORMBREAKER Ma nual - Operation – Maintenan LAUNCH AND SHIFTING GEARS Down shifting for more power if you want to accelerate - While sitting on the motorcycle with the engine run- quickly, for example, when passing another vehicle,...

  • Page 49: Mounting/Dismounting Of Rider And Passenger

    STORMBREAKER Manual - Operation - Maintenance STORMBREAKER Ma nual - Operation – Maintenan MOUNTING/DISMOUNTING OF RIDER AND PASSENGER General Carefully read the instructions below as they provide im- portant information for rider and passenger safety and to prevent harm to persons or damage to the motorcycle.
  • Page 50 STORMBREAKER Manual - Operation - Maintenance STORMBREAKER Ma nual - Operation – Maintenan Mounting of rider With the motorcycle on the side stand, do the following: -From the left side, hold the handlebar correctly with both hands and extend your right leg over the saddle.
  • Page 51 STORMBREAKER Manual - Operation - Maintenance STORMBREAKER Ma nual - Operation – Maintenan Mounting of passenger Get the rider to mount first as described in the relevant section without starting the engine. -Get the passenger to put the passenger footrests down.
  • Page 52 STORMBREAKER Manual - Operation - Maintenance STORMBREAKER Ma nual - Operation – Maintenan Dismounting the motorcycle -Stop the vehicle and switch off the engine. CAUTION Make sure that the area where you want to park the vehicle is stable and level.

  • Page 53: Adjusting The Rear-View Mirrors

    STORMBREAKER Manual - Operation - Maintenance STORMBREAKER Ma nual - Operation – Maintenan ADJUSTING THE REAR-VIEW MIRRORS FUELLING Sit on the motorcycle as described in the relative para- Recommended fuel: premium grade UNLEADED fuel graph. (R.O.N 95). Adjust both mirrors①so that you can clearly see the road WARNING behind you when seated.

  • Page 54: Starting The Engine

    STORMBREAKER Manual - Operation - Maintenance STORMBREAKER Ma nual - Operation – Maintenan STARTING THE ENGINE CAUTION -Short press the right handle start button①you will hear Do not overfill the tank. Refer to the lower mark on a puffing sound, which is caused by the pressure of the filler.

  • Page 55: Stopping The Motorcycle And The Engine

    STORMBREAKER Manual - Operation - Maintenance STORMBREAKER Ma nual - Operation – Maintenan -Shift gear pedal ② to neutral, neutral warning light “ ” STOPPING THE MOTORCYCLE AND THE ENGINE comes on. - Fully close the throttle twist grip①to decelerate the motorcycle.
  • Page 56 STORMBREAKER Manual - Operation - Maintenance STORMBREAKER Ma nual - Operation – Maintenan - long press the the start button⑦，Flick the red switch ⑥to stop the engine and then flick it back to posi- tion. When the bike is off, place it on its side stand.

  • Page 57: Periodic Maintenance And Adjustments

    STORMBREAKER Manual - Operation - Maintenance STORMBREAKER Ma nual - Operation – Maintenan PERIODIC MAINTENANCE AND ADJUSTMENTS Carry out proper maintenance according to the table given in Appendix A in this manual, which indicates the periodic maintenance intervals. The intervals indicated in the maintenance table refer to normal use. Nevertheless, it may be necessary to reduce these intervals in relation to the climatic conditions and individual use.

  • Page 58: Removing The Side Panels

    STORMBREAKER Manual - Operation - Maintenance STORMBREAKER Ma nual - Operation – Maintenan REMOVING THE SIDE PANELS For some maintenance operations, one or both the side panels need to be removed. To remove the left- and right-hand side panels, operate as follows: -Unscrew the screw②and the snap fastener③.

  • Page 59: Spark Plug Check

    STORMBREAKER Manual - Operation - Maintenance STORMBREAKER Ma nual - Operation – Maintenan SPARK PLUG CHECK Correct heat rating: Spark plug gap must be 0.6 ~ 0.8 mm. The tip of the insulator should be dry and the colour A wider gap may cause difficulties in starting the engine should be light brown or Gray.
  • Page 60 STORMBREAKER Manual - Operation - Maintenance STORMBREAKER Ma nual - Operation – Maintenan WARNING A spark plug with heat rating too high can cause pre- ignition and possible engine damage A spark plug with heat rating too low can cause a significant in- crease in carbon deposits.

  • Page 61: Machine Oil Checking

    STORMBREAKER Manual - Operation - Maintenance STORMBREAKER Ma nual - Operation – Maintenan MACHINE OIL CHECKING OIL LEVEL CHECK As an important factor that influences the engine’s per- The engine oil level should be checked before each use. formance and life span, the lubricating oil must be se- In addition, the oil and the oil filter must be changed and lected as per regulations;...
  • Page 62 STORMBREAKER Manual - Operation - Maintenance STORMBREAKER Ma nual - Operation – Maintenan -Park the motorcycle on a flat surface look over the en- SUBSTITUTION OF THE ENGINE OIL gine oil dipstick①on the oil pot，if the engine oil level is...
  • Page 63 STORMBREAKER Manual - Operation - Maintenance STORMBREAKER Ma nual - Operation – Maintenan - Remove the oil dipstick (1). Place an oil tank②under the engine to collect the used oil. - Remove the drain plug ② to drain the oil from the crankcase.
  • Page 64 STORMBREAKER Manual - Operation - Maintenance STORMBREAKER Ma nual - Operation – Maintenan - Pour about 2.4 L of oil into the oil tank through the filler neck ⑥. - Pour about 1.0 L of oil into the transmission case...
  • Page 65 STORMBREAKER Manual - Operation - Maintenance STORMBREAKER Ma nual - Operation – Maintenan CLEANING THE OIL PAN AND THE PRIMARY FILTER Remove the oil filter cap with an oil filter wrench. Clean- ing the installation surface, Install the new oil filter with an oil filter wrench, Pour about 0.12 L of oil into the oil...

  • Page 66: Check-Up, Chain

    STORMBREAKER Manual - Operation - Maintenance STORMBREAKER Ma nual - Operation – Maintenan CHECK-UP, CHAIN NOTE - First remove the negative cable. If the specified free clearance cannot be obtained with - Position the motorcycle in such a way that the rear the tensioner, the chain or chain tensioner is excessively wheel is lifted from the ground.

  • Page 67: Air Filter Check And/Or Replacement

    STORMBREAKER Manual - Operation - Maintenance STORMBREAKER Ma nual - Operation – Maintenan AIR FILTER CHECK AND/OR REPLACEMENT -Undo the screws①and remove the filter cover②. -Undo the screws ② and remove the filter bracket④. -Remove the filter⑤element and check whether it is in normal condition.

  • Page 68: Tyre Check And/Or Replacement

    STORMBREAKER Manual - Operation - Maintenance STORMBREAKER Ma nual - Operation – Maintenan TYRE CHECK AND/OR REPLACEMENT Check the condition of the tyres, they should not have any cracks, abrasions, etc; also check the state of wear of the tread by means of the indicators on the tyre.

  • Page 69: Throttle Control Cable Adjustment

    STORMBREAKER Manual - Operation - Maintenance STORMBREAKER Ma nual - Operation – Maintenan THROTTLE CONTROL CABLE ADJUSTMENT To check proper adjustment of the throttle control trans- mission, operate as follows: -Turn throttle twistgrip①and make sure it has a clear- ance of approx. 2 -6mm;...
  • Page 70 STORMBREAKER Manual - Operation - Maintenance STORMBREAKER Ma nual - Operation – Maintenan CLUTCH ADJUSTMENT Normally, the clutch is adjusted by only stretching the cable using the adjusting unit positioned on the handle- bar. As a rule, it is sufficient to operate on the handlebar adjuster to restore the clearance due to the flexible transmission stretch.

  • Page 71: Brakes

    STORMBREAKER Manual - Operation - Maintenance STORMBREAKER Ma nual - Operation – Maintenan BRAKES Brake fluid level The key components of the braking systems are: The level of fluid in the pump reservoir must never be brake master cylinder with its lever (front) or pedal (rear),...
  • Page 72 STORMBREAKER Manual - Operation - Maintenance STORMBREAKER Ma nual - Operation – Maintenan If the brake fluid inside the cylinder is found cloudy, im- WARNING pure or smelt, Drain and refill the brake fluid. If the brake lever feels too "soft" when pulled, there...
  • Page 73 NOTE The braking system bleeding operation must be per- formed at a SWM service centre, using the relevant bleeding fittings①and ②. WARNING Periodically check the connecting hoses, if the hoses (A) and (B) are worn or cracked, their replacement is advised.
  • Page 74 Replace both pads as a set. Inspect the caliper upper mounting mounting pin. If ei- ther part has damaged threads or is worn or badly cor- roded, replace the damaged part. CAUTION Contact an SWM dealer to have the brake pads re- placed.
  • Page 75 STORMBREAKER Manual - Operation - Maintenance STORMBREAKER Ma nual - Operation – Maintenan Brake disc wear WARNING It is not necessary to remove the disc from the wheel to After the brake pads have been replaced, Tighten the inspect it. Small marks on the disc are not important, but mounting pin to 35-40 N•m，...
  • Page 76 STORMBREAKER Manual - Operation - Maintenance STORMBREAKER Ma nual - Operation – Maintenan Disc cleaning Braking pedal position adjustment Be careful that no brake fluid or any oil gets on brake The position of the rear brake pedal with respect to the pads or discs.

  • Page 77: Belt Inspection And Adjustment

    STORMBREAKER Manual - Operation - Maintenance STORMBREAKER Ma nual - Operation – Maintenan BELT INSPECTION AND ADJUSTMENT Affet running the belt for 3000~4000km，to ensure safety and prevent excessive wear. If the Belt wears excessively or is poorly adjusted, it could escape from the rear sprocket or break.
  • Page 78 STORMBREAKER Manual - Operation - Maintenance STORMBREAKER Ma nual - Operation – Maintenan Standard frequency (tension) New belt Used belt Measuring condition Frequency (HZ) Tolerance±HZ Frequency (HZ) Toleranc±HZ No load & rear tires hanging Adjusting methods: Stand the motorcycle with a jack to lift the rear wheel above the ground.
  • Page 79 STORMBREAKER Manual - Operation - Maintenance STORMBREAKER Ma nual - Operation – Maintenan Recheck belt tension. NOTE If the specified frequency range is exceeded, readjust the rear wheel regulator position to set the belt frequency Adjust both left and right belt tensioner.

  • Page 80: Removing & Installation Of Front Wheel

    STORMBREAKER Manual - Operation - Maintenance STORMBREAKER Ma nual - Operation – Maintenan REMOVING & INSTALLATION OF FRONT WHEEL Removing the front wheel - Support the motorcycle so the front wheel clears the ground. - Remove the brake caliper mounting bolts①and lift the caliper away from the brake disc.
  • Page 81 STORMBREAKER Manual - Operation - Maintenance STORMBREAKER Ma nual - Operation – Maintenan Front wheel spindle inspection - Remove the axle nut④，Tap the end of the shaft ⑤ Place the front wheel spindle on the V-holder, and with a soft-faced mallet,draw the wheel shaft ⑤ out.
  • Page 82 STORMBREAKER Manual - Operation - Maintenance STORMBREAKER Ma nual - Operation – Maintenan Refitting the front wheel NOTE - Fit the LH spacer on the wheel hub. After reassembly, pull the brake control lever until the - Fit the wheel between the fork legs.

  • Page 83: Removing & Installation Of Rear Wheel

    STORMBREAKER Manual - Operation - Maintenance STORMBREAKER Ma nual - Operation – Maintenan REMOVING & INSTALLATION OF REAR WHEEL NOTE Removing the rear wheel Do not operate the rear brake pedal when he wheel Support the motorcycle so the rear wheel is off the ground.
  • Page 84 STORMBREAKER Manual - Operation - Maintenance STORMBREAKER Ma nual - Operation – Maintenan Rear wheel spindle inspection Refitting the rear wheel Place the rear wheel spindle on the V-holder, and meas- To reassemble, reverse the above procedure remember- ure the deflection of the wheel spindle with a dial gauge;...

  • Page 85: Rear Shock Absorber Adjustment

    STORMBREAKER Manual - Operation - Maintenance STORMBREAKER Ma nual - Operation – Maintenan REAR SHOCK ABSORBER ADJUSTMENT Adjustment dimension: Distance between upper con- nector and upper end of adjustment nut. The left and right rear shock absorber should be adjusted at the same time.

  • Page 86: Steering Bearing Check

    If you feel any play during the movement, have -If you notice oil leaks and jamming, have it checked proper tightening of the steering bearings checked by by an SWM dealer; a dealer Rear suspension Forcibly press the rear end of the seat cushion with the rear suspension, and check the rear fork spindle sleeve for abrasion or damage.

  • Page 87: Electrical Components Location

    STORMBREAKER Manual - Operation - Maintenance STORMBREAKER Ma nual - Operation – Maintenan ELECTRICAL COMPONENTS LOCATION Fuse ⑥ under the left panel; Electronic coil①under the fuel tank Start controller ⑦under the left panel; Ignition spark plug② in the centre of the cylinder Diagnostics connector ⑧...
  • Page 88 STORMBREAKER Manual - Operation - Maintenance STORMBREAKER Ma nual - Operation – Maintenan Flash relay ⑩ positioned under the seat. TPS sensor（14）on the throttle body; Antenna (11) positioned under the seat. Air pressure temperature sensor（15）; Battery (12) under the left panel;...

  • Page 89: Battery

    When electrolyte leaks, or other failure of the electrical - Remove the left-hand side panel. system is detected, apply to the SWM Dealer. If the vehicle remains unused for long periods, it is rec- - Undo the one screws①that fasten the battery support ommended to disconnect the battery from the electrical bracket②.
  • Page 90 STORMBREAKER Manual - Operation - Maintenance STORMBREAKER Ma nual - Operation – Maintenan Check, using a voltmeter, that battery voltage is not less WARNING than 12.5 V. If it is not so, the battery needs to be charged. The battery contains sulphuric acid. Avoid contact with skin, eyes or clothing.

  • Page 91: Fuses

    STORMBREAKER Manual - Operation - Maintenance STORMBREAKER Ma nual - Operation – Maintenan FUSES Fuse malfunction could cause problems for the motor- CAUTION cycle. Do not use fuses with a different capacity from the To access the fuse box, remove the left-hand side panel original on.
  • Page 92 STORMBREAKER Manual - Operation - Maintenance STORMBREAKER Ma nual - Operation – Maintenan F USE AMPERE PR O TECTION Fuse table F2 F1 F6 F5 F4 F3 Main protective fuse Charging ABS power supply ABS motor ABS control Spare fuse.

  • Page 93: Headlight Bulb Replacement

    PLATE LIGHT BULB REPLACEMENT The headlight①is of LED type. To replace the plate light, proceed as follows: In case of fault, contact and SWM dealer. -Unscrew and remove screws (1); URNING INDICATOR BULB REPLACEMENT -Lift the cover②and remove the lamp holder;...

  • Page 94: Headlight Adjustment

    STORMBREAKER Manual - Operation - Maintenance STORMBREAKER Ma nual - Operation – Maintenan HEADLIGHT ADJUSTMENT Beam height can be adjusted as follows: When checking the proper aiming of the headlight beam: -ratote the knob (1). inflate tyres at the right pressure, have a person sit -Adjust the position of the headlight ②and then tighten...

  • Page 95: Wiring Diagram

    STORMBREAKER Manual - Operation - Maintenance STORMBREAKER Ma nual - Operation – Maintenan WIRING DIAGRAM...
  • Page 96 STORMBREAKER Manual - Operation - Maintenance STORMBREAKER Ma nual - Operation – Maintenan Cable Colour Coding B………………………………………………………………………………B lu e G r/ W………………………………………………… G ray / Wh ite B/Y ………………………………………………………………Blue/Yello w L b …………………………………………………………Lig ht B lue B/Gr …………………………………………………………………Blue /Gray L g ………………………………………………………L igh t G reen B/R …………………………………………………………………Blue / Red...
  • Page 97 STORMBREAKER Manual - Operation - Maintenance STORMBREAKER Ma nual - Operation – Maintenan Pk…………………………………………………………… ………………P in k KEY TO WIRING DIAGRAM Pk/ B…………………………………………………………………Pink/ Blue Pk/Bk………………………………………………………………Pink/Black Electronic power unit P……………………………………………………………………………Purp le OBD unit interface P/Y……………………………………………………………Purple/Ye llo w Brake fluid filler ECU relay...
  • Page 98 STORMBREAKER Manual - Operation - Maintenance STORMBREAKER Ma nual - Operation – Maintenan Front LH turning indicator Headlight Front RH turning indicator Instrument ING relay RH Switch LH Switch Horn Flash relay Antenna PEPS Start relay Front headlamp relay Side stand...

  • Page 99: Appendix

    STORMBREAKER Manual - Operation - Maintenance STORMBREAKER Ma nual - Operation – Maintenan APPENDIX -Put a cover over the motorcycle to keep dust and dirt LONG PERIOD OF INACTIVITY from collecting on it. When the motorcycle is to be stored for a certain period, it should be prepared for storage as follows.

  • Page 100: Cleaning

    STORMBREAKER Manual - Operation - Maintenance STORMBREAKER Ma nual - Operation – Maintenan CLEANING Before washing the motorcycle, it is necessary to dul y protect the following parts: a) Rear opening of the muffler; b) Air filter intake; CAUTION Do not clean the motorcycle with highpressure jets! After washing: -Lubricate the points listed in the "Maintenance Chart"...
  • Page 101 STORMBREAKER Manual - Operation - Maintenance STORMBREAKER Ma nual - Operation – Maintenan D es cription O p eration Pre-delivery ■ Engine oil Check level ■ Spark plugs Check / Replace ■ Throttle body Check / Adjustment ■ Brake and clutch fluid Level check ■...
  • Page 102 STORMBREAKER Manual - Operation - Maintenance STORMBREAKER Ma nual - Operation – Maintenan D es cription O p eration Pre-delivery ■ Instrument panel Operation check ■ Lights / Visula signals Operation check ■ Horn Operation check ■ Headlight Operation check ■...
  • Page 103 STORMBREAKER Manual - Operation - Maintenance STORMBREAKER Ma nual - Operation – Maintenan SCHEDULED MAINTENANCE CHART (TO BE CARRIED OUT AT THE SWM DEALER) STORM- Odometer FIRST 3000 6000 12000 18000 24000 30000 Time(month) BREAKER FIRST 3 1000 BRAKE HOSES...
  • Page 104 STORMBREAKER Manual - Operation - Maintenance STORMBREAKER Ma nual - Operation – Maintenan CARBON CANISTER AIR FILTER ELEMENT AIR/OIL SEPARATOR FRONT SHOCK ABSORBER REAR SHOCK ABSORBER FORK BEARINGS STEERING COLUMN BEARING BATTERY SPARK PLUG OIL DIPSTICK ENGINE OIL OIL FILTER CARTRIDGE...
  • Page 105 STORMBREAKER Manual - Operation - Maintenance STORMBREAKER Ma nual - Operation – Maintenan For optimum performance, the motorcycle should be checked and maintained at periodic intervals. The eanings of capitalized letters in the table below are as follows: I: Inspection - inspect, then clean, lubricate, adjust, refill, repair or replace if necessary.
  • Page 106 STORMBREAKER Manual - Operation - Maintenance STORMBREAKER Ma nual - Operation – Maintenan...

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