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Benchmark 5140-011 Instructions Manual

212 cc/4-cycle gas rear tine tiller
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212 cc/4-CYCLE
GAS REAR TINE TILLER
5
WEAR CSA APPROVED
EYE PROTECTION
READ ALL INSTRUCTIONS BEFORE FIRST USE.
KEEP THIS MANUAL FOR FUTURE REFERENCE.
KEEP AWAY FROM CHILDREN.
WEAR EAR
PROTECTION
5 Year Limited Warranty
WEAR A
FACE MASK

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Summary of Contents for Benchmark 5140-011

  • Page 1 212 cc/4-CYCLE GAS REAR TINE TILLER 5 Year Limited Warranty READ ALL INSTRUCTIONS BEFORE FIRST USE. KEEP THIS MANUAL FOR FUTURE REFERENCE. KEEP AWAY FROM CHILDREN. WEAR CSA APPROVED WEAR EAR WEAR A EYE PROTECTION PROTECTION FACE MASK...
  • Page 2 PRODUCT SPECIFICATIONS 212 cc/4-CYCLE GAS REAR TINE TILLER Engine 212 cc, 4 cycle Fuel Tank Capacity 104.8 oz (3.1 L) Oil Tank Capacity 16.9 oz (0.5 L) Engine Speed 3600 rpm Tilling Width 18 in (457 mm) Tilling Depth Up to 8 in (203 mm) Tine Diameter 11 in (280 mm) Wheel Spec...

  • Page 3: Table Of Contents

    5140-011 212CC/4-CYCLE GAS REAR TINE TILLER TABLE OF CONTENTS Product Specifications .................. 2 Table of Contents ..................3 Safety Warnings .................... 4 Know Your Tiller ..................11 Assembly ....................13 Operation ....................18 Maintenance ....................25 Troubleshooting ................... 30 Exploded View .................... 32 Parts ......................
  • Page 4 SAFETY INSTRUCTIONS IMPORTANT Please read these instructions fully before assembling and operating. DESCRIPTION OF SYMBOLS Symbols are used in this manual to attract your attention to possible risks. The safety symbols and the explanations which accompany them must be perfectly understood.

  • Page 5: Safety Warnings

    5140-011 212CC/4-CYCLE GAS REAR TINE TILLER SAFETY WARNING SYMBOLS SYMBOL MEANING Look for this symbol to point out important safety precautions. It means: Attention! Become Alert! Your Safety Is Involved. Read operator’s manual before operating this machine. Failure to follow directions could result in serious injury.
  • Page 6 CONTROL AND OPERATING SYMBOLS SYMBOL MEANING Oil Fill Location: Do Not Overfill. Clutch Lever: Depressing the upper lever engages the tines and drive wheels for the tilling FORWARD operation. Depressing the lower lever engages REVERSE the tines and drive wheels for reversing the tiller. Engine speed - FAST Engine speed - SLOW Engine start - Choke CLOSED.
  • Page 7 5140-011 212CC/4-CYCLE GAS REAR TINE TILLER 7. Service the unit only with authorized or approved replacement parts. 8. Complete all unit maintenance and adjustments according to the instructions in this manual. WARNING To prevent accidental starting when setting up, transporting, adjusting or making repairs, always disconnect spark plug wire and put wire where it cannot contact the spark plug.
  • Page 8 8. Always wear work gloves and sturdy footwear such as leather work shoes or short boots. These will protect ankles and shins from small sticks, splinters, and other flying debris, and improve traction. 9. lt is advisable to wear protective headgear to protect against being struck by small flying particles, or being struck by low hanging branches, twigs, or other objects, which may be unnoticed by the operator.
  • Page 9 5140-011 212CC/4-CYCLE GAS REAR TINE TILLER Fuel Safety WARNING 1. Gasoline is extremely flammable, and gasoline vapors can explode if ignited. Handle with care. 2. Use an approved container. 3. Check fuel supply before each use, allowing space for expansion as the heat of the engine and/or sun can cause fuel to expand.
  • Page 10 9. When servicing or repairing the tiller, do not tip the machine over or up unless specifically instructed to do so in this manual. Service and repair procedures can be done with the tiller in an upright position. Some procedures will be easier if the machine is lifted on a raised platform or working surface.

  • Page 11: Know Your Tiller

    5140-011 212CC/4-CYCLE GAS REAR TINE TILLER KNOW YOUR TILLER Read the owner’s manual and safety rules carefully before operating your gas rear tine tiller. Compare the illustration below the actual unit in order to familiarize yourself with the location of the various controls and adjustments. Save this manual for future reference.
  • Page 12 PARTS LIST Carefully remove the tiller from its packaging and check that the following parts are included: Tiller 1pc Nut M8 4pcs Upper handle assembly 1pc Bolt M8 x 20 4pcs Front guard 1pc Pin 1pc Depth regulator bar 1pc Wheel lock pin 2pcs Tire 2pcs Nut M10 2pcs...

  • Page 13: Assembly

    5140-011 212CC/4-CYCLE GAS REAR TINE TILLER INTENDED USE 1. This gas-powered rear tine rotary tiller has been designed for tilling. 2. The machine is to be used only for its prescribed purpose. Any other use is deemed to be a case of misuse.
  • Page 14 Tilling Position 1. Ensure cupped washer is installed onto wheel axle. 2. The tiller wheels are directional. For best performance install the wheels with the tire thread facing the direction as shown. 3. Slide the wheel hub onto the wheel axle. 4.
  • Page 15 5140-011 212CC/4-CYCLE GAS REAR TINE TILLER ATTACHING LOWER HANDLE 1. Loosen the lower handle bolts, if required. 2. Align the lower handle holes to the middle height adjustment holes in the transmission cover and install the M10 X 25 mm bolts, lock washers, lash washers and nuts.
  • Page 16 INSTALLING FRONT GUARD Install guard using four M8 x 20 mm hex head bolts, split lock washers, flat washers and nuts. Engine Preparation NOTICE Engine shipped without oil. Failure to add oil will result in serious engine damage. A bottle of engine oil is included with your tiller. Refer to the chart on the right for alternative oil types to use at different temperatures.
  • Page 17 5140-011 212CC/4-CYCLE GAS REAR TINE TILLER NOTICE Always use recommended oil type. Using dirty oil or incorrect oil type such as 2-stroke engine oil will shorten engine life. NOTE: Engine Oil Capacity is 500 ml. Do not overfill. CHECKING AND FILLING ENGINE OIL WARNING 1.

  • Page 18: Operation

    OPERATION PRE-START INSPECTION 1. Make sure all safety guards are in place and all nuts and bolts are secure. Verify the air pressure in both tires is 25- 30 psi before each use. 2. Check oil level in engine crankcase. See your engine manual for procedure and specifications.
  • Page 19 5140-011 212CC/4-CYCLE GAS REAR TINE TILLER DANGER Always keep hands and feet clear of rotating machine parts. TO START THE ENGINE The controls required to start and run the tiller are located on the engine and are marked with the icon for choke, slow and fast for the throttle, and on/off fuel valve.
  • Page 20 SHUTTING DOWN To stop wheels and tines at any time, release clutch control lever to neutral position. To stop the engine at any time, turn engine switch to the off position. TILLING 1. Adjust the depth regulator lever to desired tilling depth. WARNING Raise depth regulator up one hole at a time, testing tiller operation after each raise.
  • Page 21 5140-011 212CC/4-CYCLE GAS REAR TINE TILLER CLUTCH CONTROL LEVERS CAUTION Do not operate both FORWARD” and “REVERSE” clutch control levers at the same time. This information is provided here only to introduce the controls. Do not start the engine at this time. Please read all operating and safety instructions before starting your tiller.
  • Page 22 ADJUSTMENT WARNING Engine should be off before adjusting any controls. Extreme caution should be used when operating tiller in the reverse direction. WHEEL LOCK PINS Place wheels in tilling position. 1. Remove lock pin. Align hole in axle with hole in wheel hub. 2.
  • Page 23 5140-011 212CC/4-CYCLE GAS REAR TINE TILLER HANDLEBAR ADJUSTMENT The ideal height of the handlebar varies with operator height and the depth of tilling. To adjust handlebar height: 1. Unscrew and remove the top bolts and nuts on the lower handle on each side.
  • Page 24 TILLING TIPS The key to successful tilling is to begin with a shallow cut on the first pass, and then work an inch or two deeper on each successive pass. 1. Tiling depth will vary with ground conditions. 2. When beginning to till in unbroken ground or in extremely hard soil, set the pin in the highest hole of the depth regulator (follow instructions under Tilling section).

  • Page 25: Maintenance

    5140-011 212CC/4-CYCLE GAS REAR TINE TILLER MAINTENANCE AND STORAGE MAINTENANCE SCHEDULE WARNING Before performing any maintenance, turn engine off and remove the wire from the spark plug to prevent accidental starting and serious injury. IMPORTANT: THE WARRANTY ON THIS TILLER DOES NOT COVER ITEMS THAT HAVE BEEN SUBJECTED TO OPERATOR ABUSE OR NEGLIGENCE.
  • Page 26 Check fuel line replace if √ √ necessary Lubricate √ √ √ wheel axles Check spark √ √ plug Change engine √ √ √ Clean air filter replace if √ √ necessary Replace spark √ plug Clean combustion deposits from √...
  • Page 27 5140-011 212CC/4-CYCLE GAS REAR TINE TILLER WARNING To prevent accidental starting: Engine must be turned off and cool. The spark plug wire must be removed and secured from spark plug before checking and adjusting engine or equipment. CHANGING FORWARD/REVERSE BELTS 1.
  • Page 28 11. Replace the upper and lower belt guards. 12. Re-attach the spark plug wire to the spark plug. 13. Follow Operating Instructions--start the engine and operate the forward clutch lever to check for proper cable adjustment and belt tension. 14. Start the engine and operate the reverse clutch lever to check for proper cable adjustment and belt tension WARNING The tines or wheels should not rotate with the engine running, the depth regulator...
  • Page 29 5140-011 212CC/4-CYCLE GAS REAR TINE TILLER 4. Service air cleaner. 5. Keep engine and parts clean. 6. Check engine and equipment often for loose nuts and bolts, keep these items tightened. CHECKING TILLER TRANSMISSION OIL IMPORTANT: Tiller transmission is shipped from factory with the proper amount of oil.
  • Page 30 CLEAN TINE AXLE SHAFT 1. Turn off engine. Engine must be cool. 2. Remove spark plug wire and secure from spark plug. 3. Tip the tiller forward. Block the tiller in position so that it rests on the engine mount and the tines are exposed. 4.
  • Page 31 5140-011 212CC/4-CYCLE GAS REAR TINE TILLER WARNING Do not attach spark plug wire to spark plug when storing the unit. 4. Clean tiller. Remove all dirt, leaves, debris, grease, etc. from the tiller — including cylinder cooling fans, recoil starter cover holes, under fuel tank, and under muffler.

  • Page 32: Troubleshooting

    TROUBLESHOOTING WARNING Before performing any maintenance or cleaning work, switch off the engine and wait until the blade has come to a stop. CAUTION Improper repairs can result in the product functioning unsafely. This endangers yourself and your environment. Faults which cannot be rectified with the aid of the following table may require service by an authorized technical support service center.
  • Page 33 5140-011 212CC/4-CYCLE GAS REAR TINE TILLER Excessive vibration / 1. Loose parts 1. Tighten all fasteners noise 2. Engine problems 2. Refer to engine solutions (above) (above) 3. Abnormal noise or 3. Normally due to belt/pulley squeal coming from break in period. Refer to...

  • Page 34: Exploded View

    EXPLODED VIEW...
  • Page 35 5140-011 212CC/4-CYCLE GAS REAR TINE TILLER ENGINE...

  • Page 36: Parts

    PARTS LIST Number Part sku Part name Quantity AVCO031001 Engine AVCO031002 Bumper AVCO031003 Bolt M8*20 AVCO031004 Lock nut M8 AVCO031005 Belt guard AVCO031006 (Reverse) cable mounting plate AVCO031007 Bolt M8*16 AVCO031008 Crankshaft sleeve AVCO031009 Drive pulley AVCO031010 Flat key AVCO031011 Forward belt 3WG3.8.01-06 AVCO031012 Flat washers...
  • Page 37 5140-011 212CC/4-CYCLE GAS REAR TINE TILLER AVCO031034 Hexagon head combination bolt M8*90 AVCO031035 Rear lower belt cover AVCO031036 Hexagon head bolt M8*25 AVCO031037 Driven pulley AVCO031038 Flat key AVCO031039 Front lower belt cover AVCO031040 Left Pneumatic wheel AVCO031041 Pin with ring...
  • Page 38 AVCO031069 Reverse guide arm AVCO031070 Shaft ring Ø8 AVCO031071 Retaining ring for hole Ø24 AVCO031072 Bearing 628-2RS AVCO031073 Flange face bolts M8*65 AVCO031074 Belt press AVCO031075 Spacer AVCO031076 Forward gear tensioner AVCO031077 Forward tensioner shaft AVCO031078 Flange face bolts M8*30 AVCO031079 Flat washer Ø8.5*Ø30*3 AVCO031080...
  • Page 39 5140-011 212CC/4-CYCLE GAS REAR TINE TILLER AVCO031099 Guide dowel AVCO031100 Gasket, crankcase AVCO031101 Oil seal AVCO031102 Bearing AVCO031103 Washer, drain plug AVCO031104 Drain plug AVCO031105 Crankcase assy AVCO031106 Guide dowel AVCO031107 Bolt AVCO031108 Gasket, cylinder head AVCO031109 Bolt, cylinder head AVCO031110 Cylinder head assembly AVCO031111 AVCO031112 Double end stud AVCO031113 Gasket, intake 2...
  • Page 40 AVCO031132 Rod, connecting AVCO031133 Upper retainer, intake valve spring AVCO031134 Adjusting stud, valve clearance AVCO031135 Valve, intake AVCO031136 Stud, connecting AVCO031137 Camshaft AVCO031138 Oil seal, valve AVCO031139 Nut, clamp AVCO031140 Start-up ratchet gear AVCO031141 Fan wheel AVCO031142 Fly wheel AVCO031143 Crankshaft AVCO031144 Circlip, piston pin AVCO031145 Piston AVCO031146 Pin, piston AVCO031147 Piston ring assembly AVCO031148 Connecting rod assembly AVCO031149 AVCO031150 Bolt AVCO031151 AVCO031152 Rod, tension...
  • Page 41 5140-011 212CC/4-CYCLE GAS REAR TINE TILLER AVCO031165 Spacer 3 AVCO031166 Cover, push rod AVCO031167 Spring 1, tension AVCO031168 Bolt AVCO031169 Rpm adj mechanism AVCO031170 Bolt AVCO031171 Starter assy AVCO031172 Bolt AVCO031173 Recoil starter assembly AVCO031174 Engine side cover assembly AVCO031175 AVCO031176 Shield 1 AVCO031177 Bolt AVCO031178 Shield 2...
  • Page 42 AVCO031195 Carburetor assembly AVCO031196 Clamp, fuel line, AVCO031197 Hose AVCO031198 Jacket AVCO031199 Fuel tank cap AVCO031200 Filter gauze AVCO031201 Fuel tank AVCO031202 Vitta tie-in assy AVCO031203 Shock absorption washer AVCO031204 AVCO031205 Dump valve assy AVCO031206 Hose AVCO031207 Clamp, fuel line,...

  • Page 43: Warranty

    This warranty covers defects in material or workmanship only. It does not cover normal wear and tear, failure due to abuse/ misuse, or defects caused by careless or accidental mishandling. If this Benchmark product is used for commercial or rental purposes, this warranty does not apply.
  • Page 44 212 cc/4-CYCLE GAS REAR TINE TILLER 5 Year Limited Warranty 5140-011 5140-011 BENCHMARK TOOLS CANADA Made in China ST. JACOBS, ONTARIO N0B 2N0 © 2022 Home Hardware Stores Limited CUSTOMER SERVICE/TECH SUPPORT 1-833-818-4111 * This Benchmark defects in workmanship and materials. See Owner’s Manual for full details.

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