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Related Manuals for KODERA CASTING C370G
Summary of Contents for KODERA CASTING C370G
- Page 1 Instruction Manual Ver.1 Please read this instruction manual carefully before using CASTING C370G. Please observe the safety precautions to operate this device safely. Please keep this book at hand so that you can read it whenever necessary.
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Page 2: Safety Precautions
Safety Precautions If you do not operate the device properly, it may result in failure or accident. Please read this instruction manual carefully before operating this device. ◎In this manual, safety instructions are indicated with “CAUTION” or “WARNING”. WARNING： If you do not observe this item properly, it may result in death or severe injury. CAUTION：... -
Page 3: Precautions For Installation
Improper repair may result in electric shock or fire. CAUTION：The measure attached to this unit is only for reference. If you need precise measurement, take its measurement with your measure. CAUTION：Don’t modify this unit. ・Precautions for installation WARNING Install this unit where it can support the weight and level for ：... -
Page 4: Table Of Contents
Contents Safety Precautions ..................1 ・Precautions for Use ................1 ・Precautions for installation ..............2 1．Names of front mechanical parts .............. 4 2．Connection of Rear power box and Air regulator ........5 3. Explanation of Components on the Operation Panel ....... 6 4. -
Page 5: 1．Names Of Front Mechanical Parts
1．Names of front mechanical parts Processing wire Processed wire feeding direction discharge direction ①Left side knob for roller UP/DOWN ・・・Used to open the left side upper roller. The knob uses to take out wire or 《Short Mode》. ②Right side knob for roller UP/DOWN ・・・Used to open the right side upper roller. -
Page 6: 2．Connection Of Rear Power Box And Air Regulator
2．Connection of Rear power box and Air regulator ① Main unit cooling fan ・・・This fan emits heat from the main unit. Don’t close the exhaust vent. Please install the main unit at least 15cm away from the wall. ② Inlet ・・・Connect attached power provide code to the Inlet and provide single phase AC100V～240V. -
Page 7: Explanation Of Components On The Operation Panel
3. Explanation of Components on the Operation Panel Explanation of components The keys on these setting screen are （A）Setting screen (touch panel) indicated with 《》 in the text. Light turns on when （B）Power switch ・・・Power ON/OFF switch button power is on. （C）Keys for numerical value setting ( numeric keypad）... -
Page 8: How To Attach And Use Cn-03（Wire Straightener
4. How to Attach and Use CN-03（wire straightener） ・How to attach Please fix CN-03 with the attached M4 cap screws like left figure. ・How to use Push ○ a (lever) to left or right, the lock function will be released and roller gap widens. Let the wire through and press ○... -
Page 9: Operation Panel
5. Operation Panel 《Basics》 setting screen. (During standard processing) Don’t use the 《Motion》 screen to set basic process ⑤～⑨. (Please refer the P.13 for 《Motion》 screen.) ①《Front Strip Length》：Setting of the stripping length of the front side insulation of the wire. ②《Front Half Strip Length》：Setting of the half stripping length of front side of the wire. - Page 10 ⑪《Current Pieces》：Processed pieces of the wire.During processing, number of the《Current Pieces》（processed pieces） is increasing every second. When you want to clear the displayed number to “0”, press 《Current Pieces》 ［SET］. ⑫⑬《Batch Pieces》《Sec》：Number of bundles For example, you can set this when you need 20 bundles of 50pieces totaling 1000 pieces.
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Page 11: How To Set Up The Processing Conditions
How to set up the processing conditions Wire size 0.3sq Required Pieces 10 pieces 1.As a sample, input the processing condition to create the wire shown above. Input ① 《Front Strip Length》 [SET] ② 《Front Half Strip Length》 [SET] ③ 《Total Length》 [7] [0] [SET] ④... - Page 12 The optimal depth of the blade when stripping is as deep as possible to the core wire, but in some cases the blade may damage the core wire. In that case, set the numerical value of 《Blade Move Back》 to open the gap of the blade which once cut in by the numerical value of the 《Blade Move Back》...
- Page 13 5.Setting the wire. (Material wire will be fed from Right to Left.) From here, there are two procedures A and B. Both procedures are correct, please choose the one easier for you. 【Procedure A】 ①Keep the right side UP/DOWN knob to the (UP) position (roller UP position).
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Page 14: Motion》 Setting Screen.from Any Screen
《Motion》 Setting Screen. From any screen. If 《Motion》 is touched, this screen will be displayed. ①《Motion》：《Short Mode》《Divide Strip》《Front Special Strip》《Double Strip》 These will light up in blue when the setting is not active. If the 《Motion》 lights up in orange, it means one of above ⑤～⑥... - Page 15 wire and insulation waste. (previously insulation waste removing mode) When《Front End Special Strip》 is enabled, values are automatically entered in the half-strip setting even if it is a full- strip setting. This function prevents troubles caused by insulation waste remaining on the blade if waste removal air is not available. ⑧《Front End Core Wire Diameter》: It is used for setting the numerical value of blade, both front end stripping and rear end stripping individually.
- Page 16 In case of 《Double Strip》 is setting, 《Diameter》・《Brade Move Back》 can be set for outside insulation. (reference P.19) For this screen, the front core wire diameter is 3.1mm, blade move back is 1.6mm, outside insulation diameter is 4mm, and blade move back is 1mm. ⑨《Double Strip》: It sets for using double strip processing.When double stripping is setting.
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Page 17: Short Mode
《Short Mode》 setting. Select 《Short Mode》 on the 《Basics》 screen （P.13-⑤）. If the remaining length of wire insulation is shorter than 29.9 mm, be sure to use 《Short mode》. The left roller be sure to use UP status. If some processed wires accumulate on the left roller, remove the left roller for processing. ONE POINT: When adherence of core wire and insulation is strong, processing may not be performed just like setting. -
Page 18: Divide Strip
《Basics》 screen at 《Divide Strip》 Select 《Divide Strip》 at 《Motion》 screen （P.13-⑥）. When stripping can’t be performed because of the adherance of the core wire or long stripping, it is done by dividing. Divide strip processing, please be sure to enter the Half-strip length. -
Page 19: Double Strip
《Basics》 screen at 《Double strip》 Select 《Double strip》 on the 《Motion》 screen （P.15 ⑨）. ①《Front Strip Length》：Setting of the stripping length of the front side insulation. ②《Front Hal Strip Length》：Setting of the half stripping length of front side of the wire ③《Front Disintermidiate Length》：Setting of the insulation length of front side which is not stripped. -
Page 20: Sheath Strip (Half Stripping Of Core Wire)
《Basics》 screen at 《Sheath Strip (half stripping of core wire)》 Select ⑩on the 《Motion》screen （P.13）. ①《Front Strip Length》：Setting of the stripping length of the front side insulation. ②《Front Half Strip Length》：Setting of the half stripping length of front side. ③Setting of the stripping length of front side outside insulation. Unit: 0.1mm ④《Total Length》：Setting of the total cutting length of the wire. -
Page 21: Sheath Strip (Outside Insulation Half Stripping)
《Basics》 screen at 《Sheath Strip (outside insulation half stripping)》 Select ⑪ on the 《Motion》 screen （P.13）. ①《Front Strip Length》：Setting of the stripping length of the front side insulation. ②《Front Half Strip Length》：Setting of the half-stripping length of the front side outside insulation. -
Page 22: Marker
《Motion》 screen at 《Marker》 Select《Marker》on the 《Motion》screen （P.13- 2）. Connect to the marker device and enter the setting for interlocking use. An additional harness is required for the C370G. (Please contact your retailer for details.) On the above screen, all of the items in marker are displayed to explain. Depending on the setting, displayed items and non-displayed items will change. - Page 23 ⑦《Specified Number》：When 《Number of Specified》 at ② has been selected, set how many times to mark on a wire at even intervals. ⑧《Print Interval》《Rear Print Point》： When 《Both Ends Marking》《Separate Marking》 have been selected, 《Rear Print Point》is displayed. When others are selected, display is changed to 《Print Interval》. 《Rear Print Point》：Setting point to print at the rear side.
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Page 24: Machine Adjust》 Screen
《Machine Adjust》 Screen. From any screen, by touching 《Machine Adjust》, it will be displayed. ①《Language Selection》：Selection of language displayed on the operation panel of C370G. You can select English, Japanese, Simplified Chinese, Traditional Chinese, Korean, Polish, Turkish, Indonesian, Thai, or Vietnamese. ②《Memory Write》：Enter the number you want to memorize the current setting with the numeric keypad and press [SET] to write it to the memory. - Page 25 ⑥《Cumulative Pieces》：Number of pieces which have been Processed by C370G. 《Total pieces》Reset is possible.: It can be used to tally the daily processed number. 《Grand total pieces》Reset is impossible.: It can be used to calculate the cumulative number of processed items. 《Operation hours》Reset is possible.: It can be used to tally the daily operating time.
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Page 26: 6．In Case Of Tube Or Cutting Only
⑨《Blade Speed》：Setting of blade speed except when cutting wire. This means blade open speed and return speed after cutting process. ⑩《Cutting Speed》：Setting of the blade speed when cutting wire. Many cutting processes are possible when the core wire is thin or there are many core wires, but if the core wire is thick and solid, it cannot be cut unless the cutting speed is reduced. -
Page 27: When Taking Out The Wire After Finishing The Processing
8. When taking out the wire after finishing the processing. Turn the roller UP/DOWN tab on the mechanical section to up the roller and take out the wire. Note： Take out the wire when it’s not processed. Because the wire may be transformed if the wire is pinched by the feeding rollers for a long time. - Page 28 ・ Remove M3 cap screw Ｂ with the included hex wrench and Lower blade Upper blade take the lower blade out. （See Fig4） Fig.4 Lower blade holder ・ Remove M3 Cap Screw C and pull the upper blade Upper blade out in the direction of the arrow.
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Page 29: Trouble Shooting
12. Trouble Shooting Symptom Where to check How to repair 1) Automatic wire feed Isn’t it 《Short Mode》？ Clear the 《Short Mode》. processing does not start. (See P.13-⑤) The material wire isn't Are the right and left side fed. roller under the condition of Make the both roller up knobs DOWN. - Page 30 3)Only rear end isn’t Isn’t the left side roller gap Adjust left side roller gap. (Narrow it stripped. Or only rear too wide? down. See P.11-4) end is not even. Isn’t the 《Core Diameter》 or Make the 《Core Diameter》 or 《Blade 《Blade Move Back》...
- Page 31 8)The core wire is cut. Isn’t the numerical value for Increase the numerical values for 《Core Diameter》 too small？ 《Core Diameter》. Isn’t the inner diameter of Use a guide pipe that fits the wire. the guide pipe too large for the wire diameter? (The pipe don’t guide the wire at the blade center.)
- Page 32 12) Processing stopped ［Wire Sensor］is enabled If you use ［Wire Sensor］, refer P.9-⑮ when ［Check Wire］was (ON) and has detected that and adjust left side roller gap properly. displayed. the wire has run out. If you don’t want to use ［Wire Sensor］, disable (OFF) ［Wire Sensor］.
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Page 33: 13．Consumable Supplies List
13．Consumable Supplies List Design & Picture Product Name Order Number Remarks Guide Pipe 1φ 07-304-A0 Guide Pipe 1.5φ 07-304-I0 Guide Pipe 2φ 07-304-B0 Guide Pipe 2.5φ 07-304-C0 Guide Pipe 3φ 07-304-D0 Guide Pipe 3.5φ 07-304-J0 Guide Pipe 4φ 07-304-E0 Standard Guide Pipe 5φ... -
Page 34: Guideline To Select The Guide Pipe
14. Guideline to Select the Guide Pipe AVSS Final OD Guide Pipe Final OD Guide Pipe Sq Final OD Guide Pipe 1.8mm 2.5 φ 2.0mm 2.5 φ 1.5mm 2 φ 2.2mm 3 φ 0.85 2.2mm 2.5 φ 1.7mm 2 φ 0.85 2.4mm 3 φ... -
Page 35: About Each Circuit Boards
15. About Each Circuit Boards Caution: Be sure to turn off the unit when opening the maintenance slid. The voltage is on the unit for several minutes after the unit is turned off. Wait at least five minutes before exchanging the MDU boards. The maintenance slide can be opened by removing the two screws on the top of the unit and the two screws on the back of the unit. - Page 36 C37XGPW Board (Power source board) CASM5 Board (Main board) Remove the 6 M3 button screws on the top of the control panel, grab the power button and lift it up, and the control panel will pop up. (If you open the maintenance slid and press from the back, it will easily pop up.) The CASM5 board (main board) is installed on the back side of the control panel.
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Page 37: Specifications
Specifications Model CASTING C370G Outer Dimensions W:450mm×D:450mm×H:270mm Weight 26kg Power Source AC100V ～ AC240V (Single Phase) ±10％ 50Hz/60Hz 25Wh（rating） 122Wh（max.） Power Consumption Cutting length 0.1mm ～99999mm Less than ±(0.1 + 0.0005×L)mm L＝Cutting length Cutting Tolerance (Depending of the wire) Front end 0.1mm ～ 30mm...
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