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- Page 1 Operation Manual - PN 0017711009 Multi-Channel Pressure Test System Mensor Model 9415 Mensor Model 9415 Multi-Channel Pressure Test System 0017711009F Nov 29, 2023 Mensor LP, 201 Barnes Drive, San Marcos, TX, USA...
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Page 2: Table Of Contents
1.3.2 CE Emission Notice .................. 2 1.4 Trademarks and Copyrights ................. 3 1.5 Software License Agreement ............... 3 1.6 Mensor Service Plus ..................3 1.6.1 After the Warranty ..................3 1.6.2 Calibration Services .................. 4 1.6.3 Certifications and Accreditations ............... 4 1.7 Packaging for Shipment ................ - Page 3 7.4 Notes on Remote Transducers ..............34 8 Calibration ......................34 9 Storage and Transportation ................39 10 Maintenance ....................39 Appendix ......................41...
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Page 4: General Information
Mensor, this warranty does not apply. The judgment of Mensor will be final as to all matters concerning the condition of the product, the cause and nature of a defect, and the necessity or manner of repair. -
Page 5: Radio Frequency Emission Notices
It can cause interference under certain circumstances if operated in other environments, i.e. residential or commercial areas. In this case, the user may be asked to take appropriate measures to correct it. Mensor Model 9415 Multi-Channel Pressure Test System... -
Page 6: Trademarks And Copyrights
1.6 Mensor Service Plus If you have problems and you don’t find the answer in this manual, contact Mensor at 1- 800-984-4200 (USA only) or 1-512-396-4200 for personal assistance, or at any of the contact addresses listed on the rear cover of this manual. -
Page 7: Calibration Services
1994 standards. 1.7 Packaging for Shipment If the product must be shipped to a different location or returned to Mensor for any reason through a common carrier it must be packaged properly to minimize the risk of damage. The recommended method of packing is to place the instrument in a container, surrounded on all sides with at least four inches of shock attenuation material such as styrofoam peanuts. -
Page 8: Warnings And Caution Notices
WARNING: POSSIBLE INJURY! The tubing, valves, and other apparatus attached to the gauge must be adequate for the maximum pressure which will be applied, otherwise physical injury to the operator or bystanders is possible. Mensor Model 9415 Multi-Channel Pressure Test System... - Page 9 CAUTION: USE THE PROPER PRESSURE MEDIUM! Use only clean, dry, non-corrosive gases unless otherwise specified by Mensor. This instrument is not designed for oxygen use. CAUTION: As with most sensitive electronic equipment, switch the power switch off before connecting or disconnecting to a power source to prevent data loss.
- Page 10 Mensor Model 9415 Multi-Channel Pressure Test System Mensor Model 9415 Multi-Channel Pressure Test System...
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Page 11: General Description
“General Specifications and Ratings:” There are three pressure configurations for a Model 9415 Multi-Channel Pressure Test System. These is the standard range (0 to 300 psi absolute), low pressure(0 to 160 psi absolute) and very low pressure (0 to 15 psi gauge). Refer to the “General Specifications and Ratings:”... - Page 12 +5 volt DC and +12 volt DC to control the solenoid valves, electronics, and remote transducers. The Model 9414 utilizes universal power supplies and is fused on both the hot and neutral AC lines entering the unit. Mensor Model 9415 Multi-Channel Pressure Test System...
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Page 13: General Specifications And Ratings
~ 24.5” ~ 24.5” Weight (fully ~ 550 lbs. ~ 400 ~ 250 lbs. ~ 500 lbs. populated) Note: Additional rack sizes are available. Pneumatic Standard Range Low Pressure Very Low (LP) Pressure (VLP) Mensor Model 9415 Multi-Channel Pressure Test System... - Page 14 Aluminum: 6061-T6 / 2024-T4, Stainless Steel: 303 / 304 / 316 / 316L / 13-8 PH, Brass, Nickel,Buna-N, FKM/FPM, Tungsten carbide, Cerazur ceramic, PTFE, PEEK. Glass-filled epoxy, RTV, ceramic, silicone, silicone grease, urethane, 430FR, 300 series CRES. Mensor Model 9415 Multi-Channel Pressure Test System...
- Page 15 This marking on the instruments indicates that they must not be disposed of in domestic waste. The disposal is carried out by return to the manufacturer or by the corresponding municipal authorities (see EU directive 2012/19/EU). Mensor Model 9415 Multi-Channel Pressure Test System...
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Page 16: Precautions
AC power cord from mains when servicing inside enclosures. Due to the internal pressures and voltages used within the 9415 system, only qualified and properly trained personnel should service this system. The emergency shutdown electrical system is limited in capacity to approximately 6 amps of power. -
Page 17: Setup
This supply should be approximately 110 % of the maximum remote transducer range, but not exceed the max operating pressure of the system. Refer to the “General Specifications and Ratings:” section for more information on the different pressure configurations. Mensor Model 9415 Multi-Channel Pressure Test System... - Page 18 P1/P2/P3/P4 selection valves may be removed from the enclosure and mounted within the chip handler. The actual mounting location is left to the user’s discretion. Optimal results will be achieved when the conditions stated above are utilized. Mensor Model 9415 Multi-Channel Pressure Test System...
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Page 19: Operation
Generally, the system once configured requires power, clean dry shop air or nitrogen, and a vacuum source. Start up operation commences when power is applied. The normally open vent valves should be energized to close and supply Mensor Model 9415 Multi-Channel Pressure Test System... -
Page 20: Operation Of Model 9414
Once the setpoint is entered (by pressing the ‘=’ button) the window will revert to displaying the remote transducer readings. If the mode of operation is being edited, this window will allow the mode selection of measure, Mensor Model 9415 Multi-Channel Pressure Test System... - Page 21 Remote transducers will be displayed in the lower right status window under REMOTE as 1, 2, 3, 4, and B. The reading will also be displayed in the remote transducer reading window on the Mensor Model 9415 Multi-Channel Pressure Test System...
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Page 22: Communication Protocol
12 volt DC power to the transducer(s) and controls isolation solenoid valves when multiple transducers are present. To calibrate the Mensor 6100/6180 transducer(s) inside the Remote Transducer Module use the command set described in the Series 6100 User’s Manual and the Series 6180 User’s Manual. -
Page 23: Command Set
On Model 9414 units only the 8 external solenoid Returns: valves are shown. The 11001010 solenoids are labeled from Indicating valves 1, 2, left to right as S1 to S8. 5 and 7 are enabled. Mensor Model 9415 Multi-Channel Pressure Test System... - Page 24 Reading 3 is first and reading 4 is second. Xbaro? Returns the pressure reading of the barometric reference transducer if installed in system. Returns the pressure reading of the barometric Mensor Model 9415 Multi-Channel Pressure Test System...
- Page 25 De-energizes solenoid 14 s16on Energizes solenoid 16 s16off De-energizes solenoid 16 Returns the system Returns: identification string ‘Mensor System 9415, Unit 9414, SN: 990194’ Commands set of the pressure controller portion of the 9414. Mensor Model 9415 Multi-Channel Pressure Test System...
- Page 26 P4 in the current SetP4= 1450 units of measurement. Must To set the setpoint to be between the minimum 1450 kPa. and maximum pressure range of the system. Typically 0 to 300 psia or Mensor Model 9415 Multi-Channel Pressure Test System...
- Page 27 SetP5? units of measurement. 2000 kPa SetP6? Returns the pressure Example: setpoint for P6 in the current SetP6? 2500 kPa units of measurement. SetAll? Returns setpoint pressures SetAll? for all controller channels, P1 Mensor Model 9415 Multi-Channel Pressure Test System...
- Page 28 NO if not within window. See SETWINDOW command. ReadyP5? Returns the status of P5 ReadyP5 pressure channel. Returns YES if P5 pressure is within pressure window setting or NO if not within window. See SETWINDOW command. Mensor Model 9415 Multi-Channel Pressure Test System...
- Page 29 Controller transducer in the current units of measurement Rdgall? 349.23, 450.10, Returns reading of P1, P2, P3 P4, P5, P6 pressure 751.00, 1449.99, controller transducers in the 1999.99, 2499.99 current units of measurement Mensor Model 9415 Multi-Channel Pressure Test System...
- Page 30 Returns mode setting of P2 Vent channel, Measure (MEAS), Control (CTRL), Vent (VENT), or Standby (STBY). ModeP3? Stby Returns mode setting of P3 channel, Measure (MEAS), Control (CTRL), Vent (VENT), or Standby (STBY). Mensor Model 9415 Multi-Channel Pressure Test System...
- Page 31 Effectively stops controller from slowly drifting into the original set point. HoldP4 Changes the P4 control set point to match the current measured pressure. Effectively stops controller from slowly drifting into the original set point. Mensor Model 9415 Multi-Channel Pressure Test System...
- Page 32 ‘Unlockpanel’ command or power must be cycled Unlockpanel Unlockpanel Enables the front panel touchscreen on the 9414. This is the default power up mode. RouteP1 Connects pressure P1 to RouteP1 Device Under Test (DUT) if Mensor Model 9415 Multi-Channel Pressure Test System...
- Page 33 P1, P2, P3 and P4 pressure selection valves and opens vent valve to allow pressure in the Device Under Test (DUT) to escape. RouteNone Routenone If the pressure select manifold is present in the remote transducer module, Mensor Model 9415 Multi-Channel Pressure Test System...
- Page 34 Vp2= Vp2= 1.01 Increase or decrease the overall sensitivity of the medium positive control valve. See ‘gains?’ Command for an initial starting value. Vp2 must be positive value, > vp1 and < Mensor Model 9415 Multi-Channel Pressure Test System...
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Page 35: Normal Operation
See ‘gains?’ Command for an initial starting value. Vn3 must be a negative value that is greater than vn1 and vn2. 7 Normal Operation Once power is applied, Mensor Model 9415 Multi-Channel Pressure Test System... -
Page 36: Normal Shutdown Sequence
Discharging the tanks, especially at higher pressures, may take a few minutes. 7.3 Emergency Shutdown Sequence • The emergency shutdown mode is entered when the red emergency shutdown switch on the Model 9414 unit is depressed. This Mensor Model 9415 Multi-Channel Pressure Test System... -
Page 37: Notes On Remote Transducers
Mensor Series 6100 Digital Pressure Transducer(s) should be initially checked at 180 day intervals until confidence in the devices has been established. The Mensor CPT 6180 Transducers should have an initial calibration interval of 1 year. Mensor Model 9415 Multi-Channel Pressure Test System... - Page 38 PC with full duplex RS-485, and a cable to provide 12 volt DC supply. (Contact Mensor for assistance if this is the intended calibration mode.) A pneumatic schematic can be found on the front of the module along with a connector pin table.
- Page 39 1 (control channel P2) Zc1= Sets a new zero offset value in transducer 1 (control channel P2). This value must be saved with the ‘save1=’ command to be retained through power down cycles. Mensor Model 9415 Multi-Channel Pressure Test System...
- Page 40 Sc1? Returns the stored span multiplier value of transducer 0 (control channel P2) Sc1= Sets a new span multiplier value in transducer 0 (control channel P2). This value must be saved with the Mensor Model 9415 Multi-Channel Pressure Test System...
- Page 41 Id3? Returns the transducer ID string for P4 transducer Save0= Saves calibration data changes on transducer P1 Save1= Saves calibration data changes on transducer P2 Save2= Saves calibration data changes on transducer P3 Mensor Model 9415 Multi-Channel Pressure Test System...
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Page 42: Storage And Transportation
9414 and removing anything that might block the flow of air into the rack and controller. The calibration of the Mensor Series 6100 and 6180 Digital Pressure Transducers should be periodically checked. The 6180 transducers are used as the measurement standards and should be initially checked annually. - Page 43 Operating procedures should be reviewed to minimize the amount of air being digested by the pump. Additional or bigger exhaust relief valves may reduce or eliminate this problem. Mensor Model 9415 Multi-Channel Pressure Test System...
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Page 44: Appendix
Appendix ASME Tank Data Mensor Series 6100 DPT Manual Mensor Model 9415 Multi-Channel Pressure Test System... - Page 45 Tanks Certified by Manchester Tank – IN MAWP: 300 psi @ 650 F RT- NO MDMT- 20F@300 psi CAT: 306319 YR- 2005 CRN: SH .094 GAL 3 HD .094 2:1 SE Mensor Model 9415 Multi-Channel Pressure Test System...
- Page 46 Mensor LP 201 Barnes Drive San Marcos, Texas 78666-5994 Phone: 512.396.4200 Fax: 512.396.1820 Web site: www.mensor.com E-mail: sales@mensor.com Mensor Model 9415 Multi-Channel Pressure Test System...
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