Related Manuals for ESS Spraybar DN40
Summary of Contents for ESS Spraybar DN40
- Page 1 Spraybar DN40 (1800 - 2400 Belt Widths) Installation, Operation & Maintenance Manual Spraybar DN40 Version 1.0...
- Page 2 Unit 4 / 238 Governor Road (03) 9587 3979 VICTORIA Braeside VIC 3195 essvic@esseng.com.au Unit 1 / 20 Doyle Avenue (02) 4272 4422 WOLLONGONG PO Box 343 esswol@esseng.com.au Unanderra NSW 2526 TOLL FREE 1800 074 446 FROM ANYWHERE IN AUSTRALIA Spraybar DN40 Version 1.0...
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Page 3: Table Of Contents
F0175 (2 bolt mounts - new style) .......................... 14 8.2. F0175 (4 bolt mounts - old style) ..........................15 FINAL CHECKLIST ................................16 NOTES ................................... 17 Figures Figure 1 - Locating the Spraybar Centreline ..........................9 Figure 2 – Connecting the hose..............................10 Spraybar DN40 Version 1.0... - Page 4 Warranty Note ESS WARRANTS the Spraybar DN40 (1800 – 2400 Belt Widths) to be free of defects both in materials and workmanship for a period of 12 months from the date of despatch of the product from the ESS factory. The warranty given by ESS in this regard will extend only to replacing or repairing product shown to be defective.
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Page 5: Safety
1. SAFETY The Spraybar DN40 is designed to be quickly and easily serviced by appropriate personnel. Under no circumstances should servicing or installation of the cleaner be carried out whilst the belt is in operation. The conveyor must be shut down and locked out before any person enters or reaches into the conveyor enclosure. -
Page 6: Safety Labels
They are not intended to be a substitute for safe work practices and good judgment. These labels and ESS technical manuals use specific words to identify the severity of the hazard. They are described below. Take time to read and understand the meaning of these words and symbols. -
Page 7: Introduction
2. INTRODUCTION The ESS Spraybar is primarily intended as a belt washing Spraybar to be used in conjunction with a Belt Cleaning system. It is normally positioned between the Primary and Secondary Cleaners, on the lower face of the head pulley. -
Page 8: Preparation For Installation
Conveyor. This will enable you to: • Verify all required equipment is present familiarise yourself with the Spraybar assembly • • plan the installation, reducing installation time. ASSEMBLE THE NECESSARY TOOLS & SAFETY EQUIPMENT REQUIRED FOR THE INSTALLATION Spraybar DN40 Version 1.0... -
Page 9: Installation
The centreline of the Spraybar cutout is 165mm perpendicular to the belt and 280mm parallel to the belt giving an impact angle of approximately 30°. If Impacting on the Head Pulley then these measurements are perpendicular to the tangent of impact (See Fig 1.). Figure 1 - Locating the Spraybar Centreline Spraybar DN40 Version 1.0... -
Page 10: Figure 2 - Connecting The Hose
Ensuring that the valves C & D are closed and water supply is isolated, connect water supply to the filter kit via a 1/2” BSP fitting. Step 7 Connect flexible hose to the Spraybar. Figure 2 – Connecting the hose to the Spraybar Spraybar DN40 Version 1.0... -
Page 11: Commissioning
Step 5 OBSERVE THE CLEANING ACTION If installed as part of a total cleaning system with ESS Primary and Secondary cleaners then observe the cleaning action of the entire system. Place some product on the belt and look to see that all cleaners are operating properly. -
Page 12: Operator Training
6. OPERATOR TRAINING The decision to purchase ESS cleaning equipment has put within easy reach the reality of a clean plant. The last step is the correct training of personnel to maintain and service the equipment or employ ESS on a contract basis to maintain the cleaners so that they remain at optimum efficiency. -
Page 13: Routine Maintenance And Service
If pressure is still low then undo plug from far end of the Spraybar and flush the Spraybar out. Step 4. If pressure is still low then remove the entire Spraybar from the structure by loosening lockscrews on mount then remove and clean the nozzles. Spraybar DN40 Version 1.0... -
Page 14: Installation Arrangement Drawing
8. INSTALLATION ARRANGEMENT DRAWING 8.1. F0175 (2 bolt mounts - new style) Spraybar DN40 Version 1.0... -
Page 15: F0175 (4 Bolt Mounts - Old Style)
8.2. F0175 (4 bolt mounts - old style) Spraybar DN40 Version 1.0... -
Page 16: Final Checklist
Date: _________________________ Site Equipment No./Location: _____________________________________ Site Contact: ___________________________________ (Circle Yes or No Below) Completed By: __________________________________________________ Was equipment to ESS Specification? __________________________________________________ Yes/No Drawing No. Ref: __________________________________________________________ Attached? Yes/No If No, WHY ______________________________________________________________________________________________________ _______________________________________________________________________________________________________________ Will this affect performance? Yes/No... -
Page 17: Notes
10. NOTES Spraybar DN40 Version 1.0...
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