OTC 6690 Parts List & Operating Instructions

Ford master cam tool kit

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No. 6690 Ford Master Cam Tool Kit

511532 (6009)

511539 (6472)

511543 & 511544 (6476)

511548 (6480)

511552 (6484)

525218

Form No. 567768

1 of 15

Sheet No.

Issue Date: December 13, 2016 Rev. C

Parts List & Operating Instructions for

511555 (6020)

511540 (6473)

511545 (6477)

511549 (6481)

511553 & 511554 (6485)

525219 (6024)

511536 (6469)

511541 (6474)

511546 (6478)

511550 (6482)

525216

567611

511537 (6470)

511542 (6475)

511547 (6479)

511551 (6483)

525217

567613

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Summary of Contents for OTC 6690

Page 1 Parts List & Operating Instructions for No. 6690 Ford Master Cam Tool Kit 511536 (6469) 511532 (6009) 511555 (6020) 511537 (6470) 511539 (6472) 511540 (6473) 511541 (6474) 511542 (6475) 511543 & 511544 (6476) 511545 (6477) 511546 (6478) 511547 (6479) 511548 (6480)
Page 2 Parts List & Operating Instructions Form No. 567768, Sheet 1 of 15 back No. 6690 Ford Master Cam Tool Kit continued 567614 567617 567618 567619 567620 567621 567622 567623 567649...
Page 3 Parts List & Operating Instructions Form No. 567768 Ford Tool Application Chart Ford Ford Year Model Engine Tool Description Part No. American Global Part Part No. 1995-1997 Aerostar 3.0L V6 Cam Sensor Synch Tool 6472 (511539) T95T-12200-A 303-529 1996-1998 Aerostar 4.0L V6 Cam Sensor Synch Tool 6472 (511539)
Page 4 Parts List & Operating Instructions Form No. 567768, Sheet 2 of 15 back Ford Tool Application Chart Ford Ford Year Model Engine Tool Description Part No. American Global Part Part No. 2000-2005 Excursion 5.4L, 6.8L Crankshaft Holding Tool 525219 T93P-6303-A 303-448 1997-2002 Expedition...
Page 5 Parts List & Operating Instructions Form No. 567768 Ford Tool Application Chart Ford Ford Year Model Engine Tool Description Part No. American Global Part Part No. 2006-2014 F-53 Motorhome 6.8L Timing Chain Locking Tool 567617 303-1175 Chassis Crankshaft Holding Tool 525219 T93P-6303-A 303-448...
Page 6 Parts List & Operating Instructions Form No. 567768, Sheet 3 of 15 back Ford Tool Application Chart Ford Ford Year Model Engine Tool Description Part No. American Global Part Part No. 1991-2008 Grand Marquis 4.6L 2V Cam Positioning Tool 6009 (511532) T91P-6256-A 303-380 1992-2008...
Page 7 Parts List & Operating Instructions Form No. 567768 Ford Tool Application Chart Ford Ford Year Model Engine Tool Description Part No. American Global Part Part No. 2013-2014 2.0L Cam Alignment Tool 6474 (511541) T94P-6256-CH 303-465 Crankshaft TDC Timing Pin 6475 (511542) T97P-6000-A 303-574 2006-2009...
Page 8 Parts List & Operating Instructions Form No. 567768, Sheet 4 of 15 back Ford Tool Application Chart Ford Ford Year Model Engine Tool Description Part No. American Global Part Part No. 1997-2002 Mustang 4.6L VIN W Cam Positioning Tool 6009 (511532) T91P-6256-A 303-380 Cam Positioning Tool...
Page 9 Parts List & Operating Instructions Form No. 567768 Ford Tool Application Chart Ford Ford Year Model Engine Tool Description Part No. American Global Part Part No. 1998-2005 Taurus 3.0L V6 VIN U Cam Sensor Synch Tool 6473 (511540) 303-589 1998-2006 Taurus 3.0L V6 VIN Z Cam Sensor Synch Tool...
Page 10 Parts List & Operating Instructions Form No. 567768, Sheet 5 of 15 back 511532 (6009) Ford Camshaft Positioning Tool Application: 1991 – 2008 4.6L 2V Crown Victoria (V8), Grand Marquis 1997 – 1998 4.6L & 5.4L V8, 6.8L V10 Econoline 1997 –...
Page 11 Parts List & Operating Instructions Form No. 567768 511555 (6020) Ford Camshaft Positioning Tool Application: 1992 – 2008 4.6L 2V Crown Victoria (V8), Grand Marquis 1997 – 2002 4.6L Crown Victoria, Expedition, Explorer Grand Marquis, Town Car (VIN W) 1997 – 1998 4.6L & 5.4L V8, 6.8L V10 Econoline 1997 –...
Page 12 Parts List & Operating Instructions Form No. 567768, Sheet 6 of 15 back 511536 (6469) Ford Camshaft Sensor Synchronizer Tool Application: 1997 3.8L V6 Cougar, Thunderbird 1997 – 2008 4.2L V6 Econoline, F-Series Truck 1996 – 1998 5.0L V8 Ford Explorer, Mercury Mountaineer 2004 –...
Page 13 Parts List & Operating Instructions Form No. 567768 511539 (6472) Ford Camshaft Positioning Tool Set Application: 1995 – 1997 3.0L V6 Aerostar, Ranger, Windstar 1996 – 1998 4.0L V6 Aerostar, Explorer, Ranger 1996 – 1997 3.0L V6 2V Sable, Taurus CAUTION: Before removing the camshaft sensor housing No.
Page 14 Parts List & Operating Instructions Form No. 567768, Sheet 7 of 15 back 511541 (6474) Ford Camshaft Alignment Tool Application: 1994 – 2002 2.0L 4 cyl. Contour, Mystique (VIN 3) 1999 – 2002 2.0L Cougar (VIN 3) 2012 – 2014 2.0L Edge, Explorer (VIN 9) 2001 –...
Page 15 Parts List & Operating Instructions Form No. 567768 511542 (6475) Ford Crankshaft TDC Timing Pin Application: 1997 – 2002 2.0L 4 cyl. Contour, Mystique (VIN 3) 1999 – 2002 2.0L Cougar (VIN 3) 2012 – 2014 2.0L Edge, Explorer (VIN 9) 2001 –...
Page 16 Parts List & Operating Instructions Form No. 567768, Sheet 8 of 15 back 511543 / 511544 (6476) Ford Camshaft Positioning Tool Set Application: 1997 – 2002 4.6L Econoline, F-Series Truck (VIN W) 1997 – 2002 5.4L Econoline, Expedition, F-Series Truck 1997 –...
Page 17 Parts List & Operating Instructions Form No. 567768 511546 (6478) Ford Camshaft Gear Holding Tool Application: 1997 – 2011 4.0L SOHC Explorer (V6), Mountaineer (V6), Ranger (VIN E) 1997 – 2008 4.0L SOHC Explorer, Mountaineer, Ranger (VIN X) 2005 – 2010 4.0L SOHC Mustang (VIN N) No.
Page 18 Parts List & Operating Instructions Form No. 567768, Sheet 9 of 15 back 511548 (6480) Ford Camshaft Holding Tool Adapter Application: 1997 – 2011 4.0L SOHC Explorer (V6), Mountaineer (V6), Ranger (VIN E) 1997 – 2008 4.0L SOHC Explorer, Mountaineer, Ranger (VIN X) 2005 –...
Page 19 Parts List & Operating Instructions Form No. 567768 511550 (6482) Ford Camshaft Holding Tool Adapter Application: 1997 – 2011 4.0L SOHC Explorer (V6), Mountaineer (V6), Ranger (VIN E) 1997 – 2008 4.0L SOHC Explorer, Mountaineer, Ranger (VIN X) 2005 – 2010 4.0L SOHC Mustang (VIN N) Note: •...
Page 20 Parts List & Operating Instructions Form No. 567768, Sheet 10 of 15 back 511552 (6484) Ford Timing Chain Tensioner Tool Application: 1997 – 2011 4.0L SOHC Explorer (V6), Mountaineer (V6), Ranger (VIN E) 1997 – 2008 4.0L SOHC Explorer, Mountaineer, Ranger (VIN X) 2005 –...
Page 21 Parts List & Operating Instructions Form No. 567768 525216 Ford Camshaft Positioning Tool Assembly Application: 2002 – 2005 4.6L 4V Aviator 1995 – 2002 4.6L 4V Continental 1993 – 2004 4.6L Ford Series (VIN V) 2005 – 2006 5.4L 4V GT 2003 –...
Page 22 Parts List & Operating Instructions Form No. 567768, Sheet 11 of 15 back 525218 Ford Secondary Timing Chain Tensioner Tool Application: 2003 – 2004 4.6L 4V Lincoln Mark Series CAUTION: To prevent damage to valves and pistons, do NOT rotate the crankshaft and / or camshaft(s) when removing the timing chain(s) and installing the cylinder heads.
Page 23 Parts List & Operating Instructions Form No. 567768 567611 Ford Timing Chain Tensioner Tool Application: 2000 – 2006 3.9L LS 2002 – 2005 3.9L Thunderbird Note: The 567611 is to be used with 567649 Camshaft Locking Tool. The exhaust camshaft sprocket bolt must be fully tighted before tightening the intake camshaft No.
Page 24 Parts List & Operating Instructions Form No. 567768, Sheet 12 of 15 back 567614 Ford Cam Phaser Holding Tool Application: 2005 – 2012 5.4L 3V Expedition, Navigator 2006 – 2010 4.6L 3V Explorer, Mountaineer 2004 – 2010 5.4L 3V F-150 2005 –...
Page 25 Parts List & Operating Instructions Form No. 567768 567618 Ford Camshaft Holding Tool Application: 2007 – 2014 3.5L Edge 2011 – 2014 4.0L Edge 2011 – 2014 3.5L Explorer, F-150 2011 – 2014 3.7L F-150, MKX 2011 – 2012 4.0L F-150, MKX, Mustang 2012 –...
Page 26 Parts List & Operating Instructions Form No. 567768, Sheet 13 of 15 back 567619 Ford Chain Tensioner Hold Down Tool Application: 2007 – 2014 3.5L Edge 2011 – 2014 4.0L Edge 2011 – 2014 3.5L Explorer, F-150 2011 – 2014 3.7L F-150, MKX 2011 –...
Page 27 Parts List & Operating Instructions Form No. 567768 567620 Ford VCT Alignment Tool Application: 2011 – 2014 1.6L Escape, Fusion, Transit 2013 – 2014 1.6L Fiesta CAUTION: Do not loosen or remove the crankshaft pulley bolt without first installing the 567620. The crankshaft pulley and the crankshaft timing sprocket are not keyed to the crankshaft.
Page 28 Parts List & Operating Instructions Form No. 567768, Sheet 14 of 15 back 567622 Ford Crankshaft TDC Timing Pin Application: 2012 2.0L Edge, MKX 2005 – 2008 2.3L Escape, Mariner 2009 – 2012 2.5L Escape, Mariner 2005 – 2012 2.0L Focus 2005 –...
Page 29 Parts List & Operating Instructions Form No. 567768 567649 Ford Camshaft Holding Tool Application: 2000 – 2006 3.9L Lincoln LS 2002 – 2005 3.9L Thunderbird 1. Make sure the holes on the camshaft flats are facing upward. 2. Install 567649 Camshaft Holding Tool. 3.
Page 30 655 Eisenhower Drive Owatonna, MN 55060 USA Phone: (507) 455-7000 Tech. Serv.: (800) 533-6127 Fax: (800) 955-8329 Order Entry: (800) 533-6127 Fax: (800) 283-8665 International Sales: (507) 455-7223 Fax: (507) 455-7063 Website: www.otctools.com Form No. 567768 Issue Date: December 13, 2016 Rev. C ©...

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