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Related Manuals for NIFTYLIFT 170 Series
Summary of Contents for NIFTYLIFT 170 Series
- Page 1 Operating and Safety Instructions MODEL 170 SERIES Manufactured by: Niftylift Limited Chalkdell Drive Shenley Wood Milton Keynes MK5 6GF England www.niftylift.com e-mail: info@niftylift.com Tel: +44 (0)1908 223456 Fax: +44 (0)1908 312733 M50151/11...
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Page 3: Table Of Contents
TM Series Operating & Safety Instructions Table of Contents INTRODUCTION AND GENERAL INFORMATION PAGE Foreword Scope Introducing the 170 Trailer Mount (TM) Series General Specification Identification EC Declaration of Conformity SAFETY Mandatory Precautions 7-10 Environmental Limitations Noise & Vibration Test Report PREPARATION AND INSPECTION Unpacking Preparation for Use... -
Page 4: Introduction And General Information Page
TM Series Operating & Safety Instructions Introduction and General Information FOREWORD The purpose of these manuals is to provide the customer with appropriate safety operating and maintenance instructions essential for proper machine operation. All information in these manuals should be READ and fully UNDERSTOOD before any attempt is made to operate the machine. -
Page 5: Scope
Please note at the time of going to press all information, illustrations, details and descriptions contained herein are valid. Niftylift reserves the right to change, alter, modify or improve its products without any obligations to install them on previously manufactured machines. -
Page 6: General Specification
TM Series Operating & Safety Instructions GENERAL SPECIFICATION FEATURE 170 (TM50) MAXIMUM HEIGHT - WORKING 17.0m 56ft MAXIMUM HEIGHT - PLATFORM 15.2m 50ft MAXIMUM HEIGHT - STOWED 2.26m 7ft 5in MAXIMUM OUTREACH 8.7m 28ft 5in MAXIMUM WIDTH - TOWING 1.74m 5ft 8in JACK SPREAD 4.37m... -
Page 7: Identification
Operating & Safety Instructions IDENTIFICATION (UK PLATE) This manufacturer’s plate is attached to Boom 1 on each machine at the time of manufacture on every Niftylift. Please ensure all sections have been stamped and are legible. English – 01/17 Original Instructions... -
Page 8: Ec Declaration Of Conformity
TM Series Operating & Safety Instructions EC DECLARATION OF CONFORMITY (Typical) English – 01/17 Original Instructions... -
Page 9: Safety
2.1.7 Before the Niftylift is used and during use the user shall check the area in which it is to be used for possible hazards such as, but not limited to, uneven ground drop-offs, holes, bumps, obstructions, debris, floor and overhead obstructions, high voltage conductors, wind and weather, unauthorised persons and any other possibly hazardous conditions. - Page 10 2.1.15 The Niftylift shall not be operated from a position on trucks, trailers, railway cars, floating vessels, scaffolds or similar equipment unless the application is approved in writing by Niftylift Ltd in the UK. 2.1.16 Always check below and around the platform before lowering or slewing to ensure that the area is clear of personnel and obstructions.
- Page 11 Any problems or malfunctions that affect the safety of operation shall be repaired prior to continued use. 2.1.23 The boom and platform of the Niftylift shall not be used to jack the wheels off the ground. 2.1.24 The Niftylift shall not be used as a crane.
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Page 12: Environmental Limitations
All standard Niftylift machines are rated for a wind speed of 12.5 m/s, which equates to 45kph / 28mph or force 6 on the Beaufort scale. No attempt should be made to operate a Niftylift in wind strengths above this limit and if the operator has any doubts over the wind speed he / she should cease operation immediately until it can be established that the wind speed has fallen to a safe level. -
Page 13: Test Report
Operating & Safety Instructions TEST REPORT All Niftylift machine models are subjected to a comprehensive ‘type test’ which duplicates all combinations of safe working load (SWL), overload, windage, inertia and pull force to assess the various safe stability criteria. Self propelled machines are also subjected to kerb and braking tests at the SWL to satisfy additional ‘worse case’... -
Page 14: Preparation And Inspection
***Carry out the Pre-operational Report before placing machine in service. PREPARATION FOR USE Whilst every effort has been made at the Niftylift factory to ensure your machine arrives in a safe and operable condition it is necessary to carry out a systematic inspection prior to putting the aerial platform into service. -
Page 15: Pre-Operational Safety Check Schedules
TM Series Operating & Safety Instructions PRE-OPERATIONAL SAFETY CHECK SCHEDULES Before use at the beginning of the work shift, the aerial platform shall be given a visual inspection and functional tests including, but not limited to the following. It is recommended that these be performed at regular intervals as indicated on each checklist. - Page 16 TM Series Operating & Safety Instructions 3.3.3 MONTHLY SAFETY CHECKS Check the engine oil level (if applicable). Check the wheel nuts (torque 110ft lbs/150Nm or 117ft lbs/160Nm Traction Drive Option). Check outriggers for condition, security and operation. Check that the slew worm is secure and correctly in mesh. Clean and re-grease. Inspect brakes for operation and wear.
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Page 17: Placard, Decals And Installation
P14921 Head Protection P15383 Serial Plate P19961 Clunk Click P14801 SWL 200kg Nifty 170 P26440 P14390 Niftylift.com Cage levelling P10853 P14928 Hydraulic Controls – 4 lever P14927 Hydraulic Controls – 5 lever Base Control Cage weigh P17219 Non cage weigh... - Page 18 TM Series Operating & Safety Instructions ITEM DESCRIPTION NUMBER Cage Control (D/DE) Cage weigh P17213 Non cage weigh P16684 P14892 Operating Instructions P18848 Overload Warning P17123 Noise Warning 73dB P18890 Traction Drive – Engage P14782 Hand Crush P15634 Cage Rotate P16190 Blank Axle Plate P17970...
- Page 19 TM Series Operating & Safety Instructions English – 01/17 Original Instructions...
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Page 20: Torque Requirements
TM Series Operating & Safety Instructions TORQUE REQUIREMENTS BOLT QUALITY/SIZE Tightening torque in lbs ft (Nm) Plated Unplated Grade 10.9 12.9 10.9 12.9 5 (7) 8 (10) 9 (12) 6 (8) 8 (11) 10 (13) 13 (17) 18 (25) 22 (29) 14 (19) 20 (27) 23 (32) -
Page 21: Operation
TM Series Operating & Safety Instructions Operation CONTROL CIRCUIT COMPONENTS 4.1.1 CONTROL BOARD: - Situated under the canopy, the control board comprises a PCB (printed circuit board) design that incorporates all of the relays to control the machine operation. The control board is common between models with the same power source, and will contain, where appropriate, discrete fuses for the circuits concerned. -
Page 22: Setting-Up Procedures
Read and fully comply with all safety precautions and operating instructions in the Operating and Safety manual and the warning decals on the machine. Position Niftylift on firm ground, bearing in mind range of boom movement so that any overhead obstructions or possible hazards such as, but not limited to, power cables, telephone lines, drains, manhole covers, etc. - Page 23 Always lower booms fully before adjusting, raising, retracting or moving the outriggers in any way. Never alter, modify or block any of the safety circuits on the Niftylift. THIS MACHINE IS NOT ELECTRICALLY INSULATED. DO NOT WORK WITHIN 10FT (3M) OF OVERHEAD CABLES EXCEEDING 415 VOLTS English –...
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Page 24: Ground Control Operation
TM Series Operating & Safety Instructions GROUND CONTROL OPERATION ALWAYS ALLOW THE ENGINE TO WARM UP BEFORE OPERATING. 4.3.1 GROUND CONTROL INSTRUCTIONS ALL MODELS Check below, above and around the platform for any obstructions or hazards before operating any function. Ensure all red emergency stops are out. - Page 25 TM Series Operating & Safety Instructions EMERGENCY PROCEDURES Push in red emergency stop to shut down all functions. Use manual hand pump to provide motive power and manoeuvre the machine as normal using the hand levers (Platform or Base). 4.3.2 BOOM FUNCTIONS Push and hold green power button.
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Page 26: Platform Control Operation
TM Series Operating & Safety Instructions PLATFORM CONTROL OPERATION NEVER START THE NIFTYLIFT IF YOU SMELL PETROL (GASOLINE), LIQUID PROPANE OR DIESEL. THESE FUELS ARE FLAMMABLE. BEFORE OPERATING THE NIFTYLIFT ENSURE THAT EACH OPERATOR HAS READ AND FULLY UNDERSTOOD THE OPERATING MANUAL. FAILURE TO DO SO MAY RESULT IN DEATH OR SERIOUS INJURY. - Page 27 TM Series Operating & Safety Instructions ALL MODELS Push and hold green power button. Select the boom function required and operate hand levers in full accordance with manufacturers Operating and Safety manual. When not in use return machine to stowed position, fully raise and stow all outriggers, turn the key to the “OFF”...
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Page 28: Cage Weigh System
4.5.1 LOAD CELL VERSION The Niftylift 170 is fitted with an electronic load cell. This load cell is a moment-independent, redundant design. This means that independent of the load position inside the cage of the machine, the actual load is measured and if pre-configured limit values are exceeded, warnings will be activated. -
Page 29: Batteries And Charging
TM Series Operating & Safety Instructions BATTERIES AND CHARGING BATTERIES MUST BE RECHARGED IN A WELL-VENTILATED AREA FREE OF FLAME, SPARKS OR OTHER HAZARDS THAT MAY CAUSE EXPLOSION. HIGHLY EXPLOSIVE HYDROGEN GAS IS PRODUCED DURING THE CHARGING PROCESS. Recharge batteries at the end of every working day or shift. (Note: To recharge batteries fully from flat takes approx. - Page 30 TM Series Operating & Safety Instructions Should the operator ignore the onset of the battery discharge warning the "shut down" of the motors will continue, until the machine is rendered in-operative. Immediate charging will then be required. CHARGING LIMITATIONS The capacity of the 110V supply must be capable of 3.5kVA (32A current); hence a small hand-tool transformer must not be used with the battery charger.
- Page 31 TM Series Operating & Safety Instructions The charger requires a minimum battery voltage of 1.5 volts per battery (overall for two batteries 3 volts, for 4 batteries 6 volts for 8 batteries 12 volts and 18V for 72V). If the voltage is below these values then the charger will not function (Charger will not detect batteries to begin charge.) If the batteries have fallen to such a poor state they will have to be removed from the machine and charged individually with an independent charger until the optimum voltage has been reached.
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Page 32: Transporting, Towing, Craneage, Storage And Setting To Work
Always ensure the truck or trailer you are loading or towing the Niftylift with can carry it legally. If loading by crane the use of shackles and an adequately rated spreader beam, with four leg slings, is MANDATORY. - Page 33 150 miles, the brake shoes will 'bed-in' and require adjustment for this wear. Adjust the brake shoe clearance and check the hand brake lever travel in accordance with the manufacturer’s instructions. Please contact Niftylift Service Department for the correct adjustment procedure for your specific brake/tow hitch combination.
- Page 34 TM Series Operating & Safety Instructions Handbrake Operation To operate the trailer parking brakes pull the handbrake lever upwards and backwards. The spring loaded mechanism will engage and stay in the operated position until re-set. To disengage the parking brakes, firmly grasp the handbrake lever and pull upwards. Depress the ratchet release button in the end of the handbrake lever and return the lever to the horizontal position.
- Page 35 Service Department for further advice. Niftylift Limited is not liable for any third party damage caused during transport. Careful attention to correct procedures will prevent many of the small snags that can happen in transit. Re-work is both expensive and time consuming.
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Page 36: Traction Drive
TM Series Operating & Safety Instructions TRACTION DRIVE On those trailer machines equipped primarily with fixed width axles, a traction drive system is an available option. This function allows the machine to be manoeuvred by one man, and provides the machine with the capability of ascending or descending a slope of 10% (5.7 degrees). - Page 37 TM Series Operating & Safety Instructions 4.8.2 DISENGAGING DRIVE Unless the machine has been manoeuvred to allow it to be coupled to a towing vehicle (as described in the appropriate section of this handbook), before disengaging the traction drive system the parking handbrake must be fully engaged. On no account disengage the traction drive system unless the handbrake is engaged, the wheels are securely chocked or the machine is connected to a towing vehicle.
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Page 38: Emergency Controls
STATION BEFORE USING THE MACHINE. INCIDENT NOTIFICATION It is a mandatory requirement that any accident or incident involving a Niftylift, regardless of whether any party received injury or property was damaged is reported by telephone directly to Niftylift. Failure to do so may render any warranty on the machine void. -
Page 39: Responsibilities
CHANGES IN OWNERSHIP When a change of ownership of a Niftylift occurs, it shall be the responsibility of the seller to notify Niftylift direct of the unit, model and serial number and the name and address of the new owner within 60 days. -
Page 40: Inspection/ Service Check List
TM Series Operating & Safety Instructions Inspection/Service/Pre-Hire Check list MACHINE SERIAL NO TOWING PASS FAIL Operation of tow coupling Operation of handbrake Operation of jockey wheel STABILISERS Micro-switches secure Locating pins operating freely and oiled Stabilisers operate smoothly Operation of each micro-switch and klaxon (if fitted) Operation of jack control valve and buttons Operation of each hydraulic jack Operation of each micro-switch including siren... - Page 41 TM Series Operating & Safety Instructions SLEWING PASS FAIL Slew assembly and motor are secure Worm/wheel mesh correct, no excessive wear No end float of worm in housing Slew wheel bolts secured Slew guards secure PLATFORM Operation of control valve and buttons Operation of all booms over full range Cylinders are silent Platform levelling over full range...
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Page 42: Safety Related Parts Of The Control System (Srp/Cs)
Safety Related Parts of the Control System (SRP/CS) The Niftylift control system has been designed and validated according to the required standards. The table below lists the safety related parts of the control system and the level to which they have been approved. - Page 43 Maintenance must only be carried out by appropriately trained and competent persons. The effects of deviations from the specified performance on the safety function(s); If the monitoring of the stabilisers does not function as intended it is possible that the Niftylift may encounter slopes for which it is not rated.
- Page 44 Means for easy and safe trouble shooting; To check the operation of the stabiliser monitoring system 1. Power on the Niftylift and select the base control location. 2. Using the jack duty selector, engage the selected power option and deploy the jacks into contact with the floor, levelling the spine of the machine.
- Page 45 Maintenance must only be carried on by appropriately trained and competent persons. The effects of deviations from the specified performance on the safety function(s); If the monitoring of the stabilisers does not function as intended it is possible that the Niftylift may encounter slopes for which it is not rated.
- Page 46 TM Series Operating & Safety Instructions Clear descriptions of the interfaces to the SRP/CS and protective devices; The monitoring of the booms is primarily the circuit through the booms elevated switch, operated off a cam on Boom 2/3. The initial ‘proving’ circuit that permits the stabilisers to move has to pass through the safety relay module which provides a two channel output for safety.
- Page 47 Means for easy and safe trouble shooting; To check the operation of the elevated drive speed system Power on the Niftylift and select the base control location. Using the jack duty selector, engage the selected power option and deploy the jacks into contact with the floor, levelling the spine of the machine.
- Page 48 The effects of deviations from the specified performance on the safety function(s); If the load sensing system does not function as intended it is possible that the Niftylift may encounter overloads for which it is not rated.
- Page 49 TM Series Operating & Safety Instructions Response time; The Load sensing system is active all the time the green button or footswitch is depressed, the application of an overload will be detected within 4 seconds to cater for transient loads and acceleration forces.
- Page 50 Means for easy and safe trouble shooting; To check the operation of the load sensor system 1. Power on the Niftylift and select the base control location. 2. Allow the power circuits to cycle and ensure the machine is ready for the command signal.
- Page 51 TM Series Operating & Safety Instructions PLATFORM LEVELLING The Platform levelling system is PL c in accordance with ISO 13849-1:2008 as required by BS EN 280:2013 The limits of the safety-related parts to the category selected and any fault exclusions; The Platform levelling system comprises of a load holding device mounted to the slave levelling cylinder.
- Page 52 Section 2.2. Indications and alarms; There are no indicators or alarms to show that the Niftylift levelling system is functioning. Muting and suspension of safety functions; It is not possible to suspend the operation of the Elevated the levelling system Control modes;...
- Page 53 3. The effects of deviations from the specified performance on the safety function(s); If the interlocking of the control positions does not function as intended it is possible that the Niftylift may allow modes of operation that render it potentially dangerous.
- Page 54 12. Means for easy and safe trouble shooting; To check the operation of the load sensor system. 1. Power on the Niftylift and select the base control location. 2. Allow the power circuits to cycle and ensure the machine is ready for the command signal.
- Page 55 TM Series Operating & Safety Instructions PREVENT MOVEMENTS OF LOAD HOLDING CYLINDERS IN CASE OF PIPE FAILURE The load holding system is PL c in accordance with ISO 13849-1:2008 as required by BS EN 280:2013 The limits of the safety-related parts to the category selected and any fault exclusions; The load holding system comprises of a load holding device mounted to the cylinder.
- Page 56 Section 2.2. Indications and alarms; There are no indicators or alarms to show that the Niftylift load holding system is functioning. Muting and suspension of safety functions; It is not possible to suspend the operation of the load holding system.
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