Related Manuals for NIFTYLIFT nifty TM Series
Summary of Contents for NIFTYLIFT nifty TM Series
- Page 1 TM34T Operating and Safety Instructions MODEL TM34T SERIES Niftylift Limited 1525 S.Buncombe Road Greer SC 29651 www.niftylift.com e-mail: niftyusa@niftylift.com Tel: 864-968-8881 Fax: 864-968-8836 M50400/03...
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Page 3: Table Of Contents
TM Series Operating & Safety Instructions Table of Contents INTRODUCTION AND GENERAL INFORMATION PAGE 1.1 Foreword 1.2 Scope 1.3 Introducing the TM34T Trailer Mount (TM) Series 1.4 General Specification 1.5 Identification 1.6 EC Declaration of Conformity SAFETY 2.1 Mandatory Precautions 2.2 Environmental Limitations 2.3 Noise &... -
Page 4: Introduction And General Information Page
TM Series Operating & Safety Instructions Introduction and General Information FOREWORD The purpose of these manuals is to provide the customer with appropriate safety operating and maintenance instructions essential for proper machine operation. All information in these manuals should be READ and fully UNDERSTOOD before any attempt is made to operate the machine. -
Page 5: Scope
SCOPE These operating instructions contain all the necessary information required to allow the safe operation of any Niftylift TM34T, powered by electric (DC), diesel (D), gasoline (G) engine, or a combination of these. For further technical information, circuit diagrams and specific instructions for all maintenance which may need to be carried out by specialist trained personnel, see the associated shematics and Parts manual for your model of Niftylift TM34T. -
Page 6: General Specification
TM Series Operating & Safety Instructions GENERAL SPECIFICATION FEATURE TM34T MAXIMUM HEIGHT - WORKING 12.3m 40ft 4in MAXIMUM HEIGHT - BASKET 10.3m 33ft 9 in MAXIMUM HEIGHT - STOWED 1.9m 6ft 3in MAXIMUM OUTREACH 5.9m 19ft 4in MAXIMUM WIDTH - TOWING 1.5m 4ft 11in JACK SPREAD... -
Page 7: Identification
Operating & Safety Instructions 1.5a IDENTIFICATION PLATE This manufacturer’s plate is attached to Boom 1 on each machine at the time of manufacture on every Niftylift. Please ensure all sections have been stamped and are legible. USA – 04/18 Issue 03... -
Page 8: Ec Declaration Of Conformity
TM Series Operating & Safety Instructions EC DECLARATION OF CONFORMITY (Typical) USA – 04/18 Issue 03... -
Page 9: Safety
2.1.7 Before the Niftylift is used and during use the user shall check the area in which it is to be used for possible hazards such as, but not limited to, uneven ground drop-offs, holes, bumps, obstructions, debris, floor and overhead obstructions, high voltage conductors, wind and weather, unauthorised persons and any other possibly hazardous conditions. - Page 10 Never exceed the maximum basket capacity, as indicated on the decals and machine serial plate. 2.1.9 Never position any part of the Niftylift within the Minimum Approach Distances of any electrical power line, conductor, or similar stated in Occupational Safety and Health Administration Regulations for CFR 1910.333(c) for Minimum Approach Distance for electrical wires.
- Page 11 Any problems or malfunctions that affect the safety of operation shall be repaired prior to continued use. 2.1.23 The boom and platform of the Niftylift shall not be used to jack the wheels off the ground. 2.1.24 The Niftylift shall not be used as a crane.
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Page 12: Environmental Limitations
All standard Niftylift machines are rated for a wind speed of 12.5 m/s, which equates to 28mph or force 6 on the Beaufort scale. No attempt should be made to operate a Niftylift in wind strengths above this limit and if the operator has any doubts over the wind speed he / she should cease operation immediately until it can be established that the wind speed has fallen to a safe level. -
Page 13: Preparation And Inspection
***Carry out the Pre-operational Report before placing machine in service. PREPARATION FOR USE Whilst every effort has been made at the Niftylift factory to ensure your machine arrives in a safe and operable condition it is necessary to carry out a systematic inspection prior to putting the aerial platform into service. -
Page 14: Pre-Operational Safety Check Schedules
TM Series Operating & Safety Instructions PRE-OPERATIONAL SAFETY CHECK SCHEDULES Before use at the beginning of the work shift, the aerial platform shall be given a visual inspection and functional tests including, but not limited to the following. It is recommended that these be performed at regular intervals as indicated on each checklist. - Page 15 TM Series Operating & Safety Instructions Inspect hose track for damage or missing parts. Check operation of the tilt sensor. 3.3.3 MONTHLY SAFETY CHECKS Check the engine oil level (if applicable). Check the wheel nuts (Refer to Section 3.5). Check outriggers for condition, security and operation. Check that the rotation gear worm is secure and correctly in mesh.
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Page 16: Placard, Decals And Installation
Cage Gate Warning P21970 General Warning P14921 Head Protection P15383 Serial Plate P14801 SWL 200kg Nifty 120T P14598 P14390 Niftylift.com P19092 Push and Release Cage levelling P10853 P14962 Point Load - 9.4kN P14841 Outriggers - Hydraulic P14922 Outrigger Controls P14926 Hydraulic Controls –... - Page 17 TM Series Operating & Safety Instructions ITEM DESCRIPTION NUMBER Cage Control Cage weigh P17457 Non cage weigh P15924 P14892 Operating instructions P22877 Emergency Controls P18848 Overload Warning P17124 Noise Warning 85dB P18890 Traction Drive - Engage P14782 Hand Crush P16190 Blank Axle Plate P14864 If E-Stop disabled…...
- Page 18 TM Series Operating & Safety Instructions USA – 04/18 Issue 03...
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Page 19: Torque Requirements
TM Series Operating & Safety Instructions TORQUE REQUIREMENTS BOLT QUALITY/SIZE Tightening torque in lbs ft (Nm) Plated Unplated Grade 10.9 12.9 10.9 12.9 5 (7) 8 (10) 9 (12) 6 (8) 8 (11) 10 (13) 13 (17) 18 (25) 22 (29) 14 (19) 20 (27) 23 (32) -
Page 20: Operation
TM Series Operating & Safety Instructions Operation CONTROL CIRCUIT COMPONENTS 4.1.1 CONTROL BOARD: - Situated under the canopy, the control box contains all of the wiring and relays to control the machine operation. The control box is common between models with the same power source, and will contain, where appropriate, discrete fuses for the circuits concerned. -
Page 21: Setting Up Procedures
Decouple the Niftylift from the towing vehicle (refer to Section 4.6.2). Position Niftylift on firm ground, bearing in mind range of boom movement so that any overhead obstructions or possible hazards such as, but not limited to, power cables, telephone lines, drains, manhole covers, etc. -
Page 22: Ground Control Operation
TM Series Operating & Safety Instructions GROUND CONTROL OPERATION ALWAYS ALLOW THE ENGINE TO WARM UP BEFORE OPERATING. 4.3.1 GROUND CONTROL INSTRUCTIONS ALL MODELS Check below, above and around the platform for any obstructions or hazards before operating any function. Ensure all red emergency stops are out. - Page 23 TM Series Operating & Safety Instructions 4.3.2 BOOM FUNCTIONS Push and hold green power button. Select lever 1, 2, 3 or 4 for desired boom function. 1 Operates Telescope UP for out DOWN for in. 2 Operates Lower Boom UP for up DOWN for down 3 Operates Upper Boom UP for up...
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Page 24: Basket Control Operation
TM Series Operating & Safety Instructions BASKET CONTROL OPERATION NEVER START THE NIFTYLIFT IF YOU SMELL GASOLINE, LIQUID PROPANE OR DIESEL. THESE FUELS ARE FLAMMABLE. BEFORE OPERATING THE NIFTYLIFT ENSURE THAT EACH OPERATOR HAS READ AND FULLY UNDERSTOOD THE OPERATING MANUAL. FAILURE TO DO SO MAY RESULT IN DEATH OR SERIOUS INJURY. - Page 25 TM Series Operating & Safety Instructions EMERGENCY PROCEDURES Push in red emergency stop to shut down all functions. Use emergency hand pump to provide motive power and manoeuvre the machine as normal using the hand levers (Basket or Base). BASKET CONTROL STATION (BI-ENERGY MODEL) 4.4.2 BOOM FUNCTIONS...
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Page 26: Batteries And Charging
TM Series Operating & Safety Instructions BATTERIES AND CHARGING BATTERIES MUST BE RECHARGED IN A WELL-VENTILATED AREA FREE OF FLAME, SPARKS OR OTHER HAZARDS THAT MAY CAUSE EXPLOSION. HIGHLY EXPLOSIVE HYDROGEN GAS IS PRODUCED DURING THE CHARGING PROCESS. Recharge batteries at the end of every working day or shift. OPERATION Plug the charger into AC power. - Page 27 TM Series Operating & Safety Instructions 5) BATTERIES DON’T RECEIVE FULL CHARGE If you have the charger plugged into a long extension cord that is too small, a voltage drop will cause a decrease in charger output, extending charge times. UNDER NO CIRCUMSTANCES SHOULD BATTERIES BE LEFT ON CHARGE FOR PERIODS IN EXCESS OF 24 HOURS DISCONNECT FROM POWER SUPPLY ONCE BATTERIES ARE FULLY CHARGED.
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Page 28: Transporting, Towing, Craneage, Storage And Setting To Work
Always ensure the truck or trailer you are loading or towing the Niftylift with can carry it legally. If loading by crane the use of shackles and an adequately rated spreader beam, with four leg slings, is MANDATORY. - Page 29 150 miles, the brake shoes will 'bed-in' and require adjustment for this wear. Adjust the brake shoe clearance and check the hand brake lever travel in accordance with the manufacturer’s instructions. Please contact Niftylift Service Department for the correct adjustment procedure for your specific brake/tow hitch combination.
- Page 30 TM Series Operating & Safety Instructions Handbrake Operation To operate the trailer parking brakes pull the handbrake lever upwards and backwards. The spring loaded mechanism will engage and stay in the operated position until re-set. To disengage the parking brakes, firmly grasp the handbrake lever and pull upwards. Depress the ratchet release button in the end of the handbrake lever and return the lever to the horizontal position.
- Page 31 If in doubt, contact our Service Department for further advice. Niftylift Limited is not liable for any third party damage caused during transport. Careful attention to correct procedures will prevent many of the small snags that can happen in transit. Re-work is both expensive and time consuming.
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Page 32: Traction Drive
TM Series Operating & Safety Instructions TRACTION DRIVE On those trailer machines equipped primarily with fixed width axles, a traction drive system is an available option. This function allows the machine to be manoeuvred by one man, and provides the machine with the capability of ascending or descending a slope of 10% (5.7 degrees). - Page 33 TM Series Operating & Safety Instructions 4.7.2 DISENGAGING DRIVE Unless the machine has been manoeuvred to allow it to be coupled to a towing vehicle (as described in the appropriate section of this handbook), before disengaging the traction drive system the parking handbrake must be fully engaged. On no account disengage the traction drive system unless the handbrake is engaged, the wheels are securely chocked or the machine is connected to a towing vehicle.
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Page 34: Emergency Controls
INCIDENT NOTIFICATION It is a mandatory requirement that any accident or incident involving a Niftylift, regardless of whether any party received injury or property was damaged, be reported by telephone directly to Niftylift. Failure to do so may render any warranty on the machine void. -
Page 35: Responsibilities
CHANGES IN OWNERSHIP When a change of ownership of a Niftylift occurs, it shall be the responsibility of the seller to notify Niftylift direct of the unit, model and serial number and the name and address of the new owner within 60 days. -
Page 36: Inspection/ Service Check List
TM Series Operating & Safety Instructions Inspection/Service/Pre-Hire Check list MACHINE SERIAL NO TOWING PASS FAIL Operation of tow coupling Operation of handbrake Operation of jacking wheel OUTRIGGERS Micro-switches secure Locating pins operating freely and oiled Outriggers operate smoothly Operation of each micro-switch and klaxon (if fitted) Operation of outrigger control valve and buttons Operation of each hydraulic outrigger Operation of each micro-switch including siren... - Page 37 TM Series Operating & Safety Instructions BOOM ROTATION PASS FAIL Boom rotation assembly and motor are secure Worm/wheel mesh correct, no excessive wear No end float of worm in housing Rotation gear wheel bolts secured Rotation guards secure PLATFORM Operation of control valve and buttons Operation of all booms over full range Cylinders are silent Basket levelling over full range...