Goldstar R6003 Owner's Manual
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Goldstar R6003 Owner's Manual

Goldstar R6003 Owner's Manual

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This Owner's Manual is provided and hosted by Appliance Factory Parts.
GOLDSTAR R6003
Owner's Manual
Shop genuine replacement parts for GOLDSTAR R6003
Find Your GOLDSTAR Air Conditioner Parts - Select From 241 Models
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Summary of Contents for Goldstar R6003

  • Page 1 This Owner's Manual is provided and hosted by Appliance Factory Parts. GOLDSTAR R6003 Owner's Manual Shop genuine replacement parts for GOLDSTAR R6003 Find Your GOLDSTAR Air Conditioner Parts - Select From 241 Models -------- Manual continues below --------...
  • Page 2 Room Air Conditioner SERVICE MANUAL MODEL: R5003, R5204, R5205, WR-5210, R6003 WR-6010, R7003, LW5200E, R0500M CAUTION • BEFORE SERVICING THE UNIT, READ THE SAFETY PRECAUTIONS IN THIS MANUAL. • ONLY FOR AUTHORIZED SERVICE PERSONNEL.

  • Page 3: Table Of Contents

    Air Conditioner Service Manual TABLE OF CONTENTS Safety Precautions............................3 Dimensions ..............................5 Outside Dimensions ...........................5 Product Specifications ..........................6 Installation ...............................7 Select the Best Location ...........................7 How to Install..............................7 Kit Contents Installation ...........................8 Operation ..............................10 Features ..............................10 About the Controls on the Air Conditioner ....................11 Disassembly ..............................12 Mechanical Parts............................12 Air Handling Parts ............................14...

  • Page 4: Safety Precautions

    Safety Precautions Safety Precautions To prevent injury to the user or other people and property damage, the following instructions must be followed. I Incorrect operation due to ignoring instruction will cause harm or damage. The seriousness is classified by the following indications. WARNING This symbol indicates the possibility of death or serious injury.
  • Page 5 Safety Precautions Do not modify or extend the power cord. Do not install, remove, or re-install the unit by yourself. • There is risk or fire or electric shock. • There is risk of fire, electric shock, explosion, or injury. Be cautious when unpacking and installing Do not store or use flammable gas or com- the product.

  • Page 6: Dimensions

    Dimensions Dimensions Symbols Used in this Manual This symbol alerts you to the risk of electric shock. This symbol alerts you to hazards that could cause harm to the air conditioner. This symbol indicates special notes. NOTICE Outside Dimensions 42 (1 ") 370 (14 ")

  • Page 7: Product Specifications

    Product Specifications Product Specifications Product Specifications MODELS R5003 R5204, R5205 R6003, R7003 LW5200E R0500M WR-5210 WR-6010 ITEMS COOLING CAPACITY (BTU/h) 5,000 5,200 6,000 7,000 5,200 5,050 POWER SUPPLY (Phase, V, Hz) 1ø, 115V, 60HZ INPUT (W) 520(530) OPERATING CURRENT (AMP.)

  • Page 8: Installation

    Installation Installation This air conditioner is designed with a button-down chassis so it can be easily installed in a window. Select the Best Location 1. To prevent vibration and noise, make sure the unit is installed securely and firmly. 2. Install the unit where the sun does not shine directly on INSIDE OUTSIDE the unit.

  • Page 9: Kit Contents Installation

    Installation Installation Kits Contents HARDWARE TYPE A: 11EA TYPE B: 4EA TYPE C: 3EA DRAIN PIPE (SHORT SCREW) (WOOD SCREW) (L BACKET) TYPE D: 1EA TYPE E: 1EA TYPE F: 2EA (SEAL STRIP) (SASH SEAL) (GUIDE PANEL) (Adhesive backed) (Not adhesive backed) Before Installation 1.
  • Page 10 Installation How to Install(Models with Installaion Kit) 3. WInstall the Air Conditioner in the Window INNER SILL a. Carefully lift the air conditioner and slide it into the TYPE A OUTER SILL INSIDE open window. Make sure the bottom guide of the air conditioner drops into the notches of the CENTER LINE L bracket.

  • Page 11: Operation

    Operation Operation Feature • DESIGNED FOR COOLING ONLY • POWERFUL AND INCREDIBLE COOLING • TOP-DOWN CHASSIS FOR THE SIMPLE INSTALLATION AND SERVICE • BUILT-IN ADJUSTABLE THERMOSTAT • WASHABLE ONE-TOUCH FILTER • COMPACT SIZE Insulation Resistance Test INSULATION RESISTANCE TEST 1. Unplug the power cord and connect a jumper between 2 pins (black and white). 2.

  • Page 12: About The Controls On The Air Conditioner

    Operation About the Controls on the Air Conditioner - Turns air conditioner off. Operation High Fan - High speed fan operation without cooling. High High Cool Low Fan - Low speed fan operation without cooling. High Cool - Cooling with high speed fan operation. Cool Low Cool - Cooling with low speed fan operation.

  • Page 13: Disassembly

    Disassembly Disassembly Mechanical Parts Figure 12 1. Front Grille 1. Disconnect the unit from source of power. 2. Remove the two knobs by pulling them off. Using a screwdriver, remove the screw that secures the front grille to control board. (See Figure 12) 3.
  • Page 14 Disassembly Air Handling Parts 4. Air Guide Upper Figure 17 1. Disconnect the unit from the power source. 2. Remove the front grille. (Refer to Section 1) 3. Remove the cabinet. (Refer to Section 2) 4. Remove the control board. (Refer to Section 3) 5.

  • Page 15: Air Handling Parts

    Disassembly Air Handling Parts 6. Motor 1. Disconnect the unit from the power source. 2. Remove the front grille. (Refer to Section 1) Figure 21 3. Remove the cabinet. (Refer to Section 2) 4. Remove the control board. (Refer to Section 3) 5.
  • Page 16 Disassembly 9 Compressor 1. Remove the front grille and cabinet. Figure 25 (Refer to Section 1, 2) 2. Discharge the refrigerant by using a refrigerant recovery system. 3. Remove the overload protector. (Refer to Section 8) 4. After discharging the unit completely, unbrace the suc- tion and discharge pipes at the compressor connections.

  • Page 17: Refrigerating Cycle

    Disassembly 13. Power Cord 1. Disconnect the unit from source of power. 2. Remove the front grille. (Refer to Section 1) Figure 29 3. Remove the cabinet. (Refer to Section 2) 4. Remove a screw that secures control board to base pan. (Refer to Section 3) 5.
  • Page 18 Disassembly 16. Evaporator CAUTION: If high vacuum equipment is used, just crack valves A and B for a few 1. Remove the cabinet. minutes, then open slowly with the two full 2. Discharge the refrigerant by using a refrigerant turns counter-clockwise. This will keep oil recovery system.
  • Page 19 Disassembly Equipment needed: Vacuum pump, charging cylinder, manifold gauge, brazing equipment, pinch-off tool capable of making a vapor proof seal, leak detector, tubing cutter, hand tools to remove components and service valve. COMPOUND GAUGE MANIFOLD GAUGE CONDENSER SEE INSETS (HIGH PRESSURE SIDE) BELOW COMPRESSOR EVAPORATOR...

  • Page 20: Schematic Diagram

    Schematic Diagram Schematic Diagram Wiring Diagram POWER INPUT BK(BR) WH(BL) (Plain) (Ribbed) ROTARY SWITCH GN(GN/YL) OR(BR) MOTOR CAPACITOR OR(BR) COMP. THERMOSTAT WIRING DIAGRAM DESCRIPTION & NAME Q'TY REF. NO POWER CORD ASSY FAN MOTOR COMPRESSOR ROTARY SWITCH THERMOSTAT CAPACITOR OVERLOAD PROTECTOR Service Manual 19...

  • Page 21: Troubleshooting Guide

    Troubleshooting Guide Troubleshooting Guide Piping System CONDENSER COILS MOTOR CAPILLARY TUBE TURBO FAN EVAPORATOR COILS Following is a brief description of the important components and their function in what is called the refrigeration system. Reference should be made to Figure 32 to follow the refrigerating cycle and the flow of the refrigerant in the cooling cycle.

  • Page 22: Troubleshooting Guide

    Troubleshooting Guide Troubleshooting Guide In general, possible trouble is classified in two kinds. The one is called Starting Failure which is caused by an electrical defect. The other is Ineffective Air Conditioning caused by a defect in the refrigeration circuit and improper application. Unit is running but cooling is ineffective.
  • Page 23 Troubleshooting Guide Fails to Start Check of circuit breaker Check of power source. and fuse. Check of control switch Gas leakage of feeler setting. bulb of thermostat. Check control switch. Compressor fails only to Fan only fails to start. start. Improper wiring.

  • Page 24: Room Air Conditioner Voltage Limits

    Troubleshooting Guide Room Air Conditioner Voltage Limits NAME PLATE RATING MINIMUM MAXIMUM 115V ± 10% 103.5V 126.5V COMPLAINT CAUSE REMEDY Fan motor will not run. No power Check voltage at outlet. Correct if none. Power supply cord Check voltage to rotary switch. If none, check power supply cord.
  • Page 25 Troubleshooting Guide COMPLAINT CAUSE REMEDY Fan motor noise. If cracked, out of balance, or partially missing, replace it. Blower If cracked, out of balance, or partially missing, replace it. Loose set screw Tighten it. Worn bearings If knocking sounds continue when running or loose, replace the motor.
  • Page 26 Troubleshooting Guide COMPLAINT CAUSE REMEDY Compressor cycles on Fan motor If not running, determine the cause. Replace if overload. required. Condenser air flow Remove the cabinet, inspect the interior surface restriction of the condenser. If restricted, clean carefully with a vacuum cleaner (do not damage fins) or brush.

  • Page 27: Exploded View

    Exploded View Exploded View 559011 W48602 130910 554030 149980 349480 135312 352380 359012 149410 346811 W48602 352390 135313 354210 130410 152302 264110 266003 552111 352115 269300 567502 352113 135500 554160 35211A 550140 249950 W0CZZ 26 Room Air Conditioner...

  • Page 28: Replacement Parts List

    Replacement Parts List Replacement Parts List PART NO. LOCATION DESCRIPTION REMARK R5003 R0500M 130410 BASE ASSY, SINGLE 3041A10011E 3041A10011E 130910 CABINET ASSY, SINGLE 3091A10020A 3091A10020D 135312 GRILLE ASSY, FRONT(SINGLE) 3531AR1644A 3531AR1644A 135313 GRILLE ASSY, INLET 3530AR1616A 3530AR1616A 135500 COVER 3550A20026A 3550A20026A 148000 BRACE...
  • Page 29 Replacement Parts List LOCA- PART NO DESCRIPTION REMARKS TION NO R5204 R5205 WR-5210 LW5200E 130410 BASE ASSY, SINGLE 3041A10011E 3041A10011E 3041A10011E 3041A10011E 130910 CABINET ASSY, SINGLE 3091A10020A 3091A10020A 3091A10020A 3091A10020D 135312 GRILLE ASSY, FRONT(SINGLE) 3531AR1644P 3531AR1644A 3531AR1644S 3531AR1644S 135313 GRILLE ASSY, INLET 3530AR1616C 3530AR1616A 3530AR1616A 3530AR1616A 135500...
  • Page 30 Replacement Parts List PART NO LOCATION NO DESCRIPTION REMARKS R6003 WR-6010 130410 BASE ASSY, SINGLE 3041A10011E 3041A10011E 130910 CABINET ASSY, SINGLE 3091A10020A 3091A10020A 135312 GRILLE ASSY, FRONT(SINGLE) 3531AR1644A 3531AR1644S 135313 GRILLE ASSY, INLET 3530AR1616A 3530AR1616A 135500 COVER 3550A20026A 3550A20026A 149410...
  • Page 31 Replacement Parts List PART NO. LOCATION DESCRIPTION REMARK R7003 130410 BASE ASSY, SINGLE 3041A10011E 130910 CABINET ASSY, SINGLE 3091A10020A 135312 GRILLE ASSY, FRONT(SINGLE) 3531AR1644A 135313 GRILLE ASSY, INLET 3530AR1616A 135500 COVER 3550A20026A 149410 KNOB ASSY 4941AR7315A 149980 SHROUD 4998A10008A 152302 FILTER(MECH), A/C 5231AR2148A 249950...
  • Page 32 January, 2004 P/No.: 3828A20038A Printed in Korea...

This manual is also suitable for:

R5003R5204R5205Wr-5210Wr-6010R7003 ... Show all

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