APRILIA RSV4 2013 Manual
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APRILIA RSV4 2013 Manual

APRILIA RSV4 2013 Manual

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APRILIA WOULD LIKE TO THANK YOU
for choosing one of its products. We have drawn up this booklet to provide a comprehensive overview of your vehicle's quality features. Please read it
carefully before riding the vehicle for the first time. It contains information, tips and precautions for using your vehicle It also describes features, details
and devices to assure you that you have made the right choice. We believe that if you follow our suggestions, you will soon get to know your new vehicle
well and will use it for a long time at full satisfaction. This booklet is an integral part of the vehicle, and should the vehicle be sold, it must be transferred
to the new owner.
RSV4
Ed. 03_04/2013

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  • Page 1 APRILIA WOULD LIKE TO THANK YOU for choosing one of its products. We have drawn up this booklet to provide a comprehensive overview of your vehicle's quality features. Please read it carefully before riding the vehicle for the first time. It contains information, tips and precautions for using your vehicle It also describes features, details and devices to assure you that you have made the right choice.
  • Page 2 The instructions given in this manual are intended to provide a clear, simple guide to using your vehicle; it also describes routine maintenance procedures and regular checks that should be carried out on the vehicle at an Aprilia Dealer or Authorised Workshop. The booklet also contains instructions for simple repairs.
  • Page 3 Personal safety Failure to completely observe these instructions will result in serious risk of personal injury. Safeguarding the environment Sections marked with this symbol indicate the correct use of the vehicle to prevent dam- aging the environment. Vehicle intactness The incomplete or non-observance of these regulations leads to the risk of serious damage to the vehicle and sometimes even the invalidity of the guarantee The symbols illustrated above are very important.

  • Page 5: Table Of Contents

    INDEX GENERAL RULES............... System a-PRC (Aprilia Performance Ride Control)....52 Foreword................Immobilizer system operation..........61 Motorcycle care..............Fairings..................62 Carbon monoxide..............11 Opening the saddle............... 62 Fuel..................12 Glove/tool kit compartment............ 64 Hot components..............12 Identification................65 Coolant.................. 13 USE....................67 Used engine oil and gearbox oil..........
  • Page 6 Coolant top-up............... 115 Checking the brake oil level............116 Braking system fluid top up........... 116 Battery removal..............119 Use of a new battery............. 120 Checking the electrolyte level..........121 Charging the battery.............. 121 Long periods of inactivity............122 Fuses..................123 Lamps..................

  • Page 7: General Rules

    RSV4 Chap. 01 General rules...

  • Page 8: Foreword

    OR FOR SPORTING APPLICATIONS. Motorcycle care Aprilia recommends using quality products to clean the vehicle. The use of unsuitable products can damage vehicle components. For cleaning do not use solvents such as "nitro thinner", "cold cleaning agents", fuels or similar, or cleaning products that contain alcohol.
  • Page 9 USE OF HOT WATER INTENSIFIES THE EFFECT OF THE SALT. USE ONLY PLENTY OF COLD WATER TO WASH AND REMOVE ANTI-ICING SALT USE OF HIGH PRESSURE WASHING SYSTEMS (OR STEAM CLEANERS) CAN DAMAGE THE SEALS, OIL SEALS, BRAKING SYSTEM, ELECTRICAL SYSTEM AND THE SADDLE.
  • Page 10 OF PLASTIC PARTS. ROTARY BRUSHES OR SPONGES WITH HARD SURFA- CES CAN MAKE SCRATCHES CHROME PARTS AND POLISHED METAL TREAT THE PARTS MADE OF CHROME, ALUMINIUM OR POLISHED STEEL IN A SPECIAL MANNER. WASH THEM WITH PLENTY OF WATER AND CAR SHAM- POO, POLISH AND REGULARLY BRIGHTEN THEM WITH POLISH PASTE, PRO- TECT THEM WITH WAXES OR SUITABLE ACID-FREE PRODUCTS (E.G.

  • Page 11: Carbon Monoxide

    THE USE OF SILICONE SPRAY TO CLEAN THE RUBBER SEALS MAY CAUSE DAMAGE. DO NOT USE OTHER PRODUCTS CONTAINING SILICON FOR CLEANING THE MOTORCYCLE Carbon monoxide If you need to keep the engine running in order to perform a procedure, please ensure that you do so in an open or very well ventilated area.

  • Page 12: Fuel

    Fuel CAUTION THE FUEL USED TO POWER INTERNAL COMBUSTION ENGINES IS HIGHLY FLAMMABLE AND MAY BE EXPLOSIVE UNDER CERTAIN CONDITIONS. IT IS THEREFORE RECOMMENDED TO CARRY OUT REFUELLING AND MAINTE- NANCE PROCEDURES IN A VENTILATED AREA WITH THE ENGINE SWITCHED OFF.

  • Page 13: Coolant

    Coolant The coolant contains ethylene glycol which, under certain conditions, can become flammable. When ethylene glycol burns, it produces an invisible flame which can nev- ertheless cause burns. CAUTION TAKE CARE NOT TO POUR COOLANT ONTO HOT ENGINE OR EXHAUST SYS- TEM COMPONENTS;...

  • Page 14: Brake And Clutch Fluid

    WASH YOUR HANDS CAREFULLY AFTER HANDLING OIL. HAND THE OIL OVER TO OR HAVE IT COLLECTED BY THE NEAREST USED OIL RECYCLING COMPANY OR THE SUPPLIER. DO NOT DISPOSE OF OIL IN THE ENVIRONMENT KEEP OUT OF THE REACH OF CHILDREN Brake and clutch fluid BRAKE FLUID MAY BE HARMFUL TO PAINTWORK, PLASTIC AND RUBBER.

  • Page 15: Stand

    ELECTROLYTIC FLUID, RINSE WELL WITH PLENTY OF CLEAN WATER. IT IS PARTICULARLY IMPORTANT TO PROTECT YOUR EYES BECAUSE EVEN TINY AMOUNTS OF BATTERY ACID MAY CAUSE BLINDNESS. IF THE FLUID GETS IN CONTACT WITH YOUR EYES, WASH WITH ABUNDANT WATER FOR FIF- TEEN MINUTES AND CONSULT AN EYE SPECIALIST IMMEDIATELY.

  • Page 16: System A-Prc (Aprilia Performance Ride Control)

    A system designed to help the rider control wheeling by reducing torque to gently lower the front wheel to the ground. AQS (Aprilia Quick Shift) This system enables upshifts without using the clutch and without changing the throttle position. key: a-PRC: motorcycle with a-PRC system (Aprilia Performance Ride Control).

  • Page 17: Vehicle

    RSV4 Chap. 02 Vehicle...
  • Page 18 02_01...

  • Page 19: Arrangement Of The Main Components

    02_02 Arrangement of the main components (02_02) key: 1. Left side fairing 2. Horn 3. Left headlamp 4. Windshield 5. Left hand rear view mirror and turn indicator 6. Steering damper 7. Clutch lever 8. Left hand switch 9. Fuel tank cap 10.
  • Page 20 18. Saddle / glovebox / toolkit compartment lock 19. Left hand rider footrest 20. Side stand 21. Gear lever 22. AQS (Aprilia Quick Shift) (if fitted) 23. Left hand fairing lug 24. Engine oil radiator 25. Coolant radiator 26. CLF ECU (Tone wheel reading control unit) (if fitted) 27.

  • Page 21: Dashboard

    50. Rear brake pump and fluid reservoir 51. Rear right turn indicator 52. ABS control unit (if fitted) 53. Front speed sensor (if fitted) 54. Rear speed sensor 02_03 Dashboard (02_03) key: 1. Horn button 2. Turn indicator control...

  • Page 22: Analog Instrument Panel

    The vehicle is supplied with two keys already programmed. The instrument panel ac- cepts a maximum of four keys at the same time: contact an Official Aprilia Dealer to enable these keys or to disable a key that has been lost. When the vehicle is delivered and approximately ten seconds after the key is set to ON, the instrument panel re- quests a personal five-digit code to be entered.

  • Page 23: Light Unit

    Key (a-PRC): 1. General warning light, red 2. Gear in neutral warning light, green 3. A-PRC (Aprilia Performance Ride Control) indicator light, orange (if enabled) 4. Low fuel warning light, orange 5. Right turn indicator warning light, green 6. ABS warning light (where fitted), orange 7.
  • Page 24 4) Map selected; 5) ALC (Aprilia Launch Control); 02_08 6) ATC (Aprilia Traction Control); The level is displayed in negative against a black background when AWC (Aprilia Wheelie Control) is active. 7) Speed (speedometer); 8) Information, if available, relative to maps stored in ECU;...
  • Page 25 2) Gear selected; 3) Information, if available, relative to maps stored in ECU; 4) Map selected; 5) ATC (Aprilia Traction Control); The level is displayed in negative against a black 02_09 background when AWC (Aprilia Wheelie Control) is active; 6) Speed (speedometer);...
  • Page 26 Two kilometres after the low fuel warning light turns on, the kilometres travelled with low fuel are shown on the digital display. 02_11 Pressing the centre button of the MODE control while the low fuel warning light is active temporarily deactivates the warning light for 60 seconds. At "KEY-ON"...

  • Page 27: Alarms

    Take your vehicle as soon as possible to an Official Aprilia Dealer. In these cases, the control unit activates a safety procedure that limits the vehicle performance so that the rider is able to reach an Official Aprilia Dealer at low speed. 02_15...
  • Page 28 the maximum torque produced; b) by keeping the engine at idle speed but slightly accelerated (during this operation, the throttle control is disabled). Oil failure In case of failing oil pressure or oil pressure sensor failure, the bulb and the red general warning light turn on the instrument panel.

  • Page 29: Mapping Selection

    Turn indicator malfunction When the instrument panel detects a failing turn indicator, the turn indicator warning light flashes twice as fast and the problem is signalled on the digital display. 02_18 Mapping selection (02_19, 02_20) The engine control unit has three different user-selectable electronic throttle manage- ment maps, which are indicated as follows at the top left of the instrument panel digital display (1) : •...
  • Page 30 The "S" engine management map is tailored for performance-oriented use. In this mode the vehicle's performance in first and second gear is reduced. 02_20 The "R" engine management map is designed for normal road use. The system re- duces the maximum torque supplied by the engine and smoothly delivers it so as to prevent loss of grip.

  • Page 31: Control Buttons

    • Press the button twice within 1.5 seconds; the next engine map is displayed in negative against a black background. To select this engine map, press the starter button within 1.5 seconds. Otherwise, the next engine map in the se- quence will be displayed in negative against a black background.
  • Page 32 4) MAXIMUM SPEED; 5) AVERAGE SPEED; 6) AVERAGE FUEL CONSUMPTION; 7) INSTANTANEOUS FUEL CONSUMPTION; 8) MENU (only with vehicle at a standstill) With the following options: TRIP ODOMETER, TRAVELLING TIME, MAXIMUM SPEED, MEAN SPEED, AVERAGE FUEL CONSUMPTION, press and hold down the central key to reset all the indications stored in the active TRIP JOURNAL.

  • Page 33: Advanced Functions

    Advanced functions (02_22, 02_23, 02_24, 02_25, 02_26, 02_27, 02_28, 02_29, 02_30, 02_31) MENU (a-PRC) The configuration menu is accessible with the vehicle at a standstill by pressing and holding the MODE button, directly via the menu screen page, and contains the fol- lowing functions: - EXIT - SETTINGS...
  • Page 34 SETTINGS The SETTINGS menu consists of the following options: - EXIT - TIME ADJUSTMENT - GEAR SHIFT - BACKLIGHTING - CHANGE THE CODE - CODE RESET - °C / °F - 12/24 h The functions of the settings menu are indicated in the following sections. Once the operation is finished, the instrument panel goes back to the main menu.
  • Page 35 GEAR SHIFT THRESHOLD The gear shift threshold can be set in this mode. The main screen page shows the message "GEAR SHIFT THRESHOLD". Each time the MODE command is pressed to the right, the threshold value increases by 100 RPM; vice versa, each time the MODE command is pressed to the left, the threshold value decreases by 100 RPM.
  • Page 36 02_27 02_28 CODE CHANGE This function is used to modify an old code. Once you have entered this function, the following message is displayed: "ENTER OLD CODE" After recognising the old code, the new code is requested and the display shows the following message: "ENTER NEW CODE"...
  • Page 37 Once the operation is finished, the instrument panel shows the SETTINGS menu. If it is the first time a code is stored, only the new code is requested. CODE RESET This function is used to set a new code when the old one is not available; in this case, at least two keys will have to be inserted in the ignition lock.
  • Page 38 THIS MODE CAN ONLY BE ACCESSED IF THE ATC (Aprilia Traction Control) OR ABS SYSTEM IS ACTIVE. This mode allows the rider to set/activate AWC (Aprilia Wheelie Control) level, ALC (Aprilia Launch Control) and ABS (Antilock Braking System) levels, with the vehicle at a standstill.
  • Page 39 BEST SUITED TO YOUR RIDING STYLE AND FOR DIFFERENT ROAD AND WEATHER CONDITIONS. LEVEL "1" IS RECOMMENDED FOR USE BY EXPERT RIDERS IN IDEAL ROAD SURFACE CONDITIONS. LEVEL "2" IS AN INTERMEDIATE SETTING BETWEEN LEVEL "1" AND LEVEL "3". NOTE WHEN A FUNCTION IS DISABLED, IT IS INDICATED WITH THE SYMBOL "-".
  • Page 40 Level "2" is suitable for on-road use in good grip conditions. In this case the lifting control of the rear wheel is active for speeds below 80 km/h (49.71 mi). Level "3" is suitable for use in any road conditions. It does not allow, in most cases, for the lifting of the rear wheel.
  • Page 41 CALIBRATING To calibrate the a-PRC (Aprilia Performance Ride Control) system, ride for approxi- mately 10 seconds in a straight line on a flat section of road in second gear and at a 02_31 speed of 40 +/- 2 Km/h (24.85 +/- 1.24 mph), until the message CALIBRATING is no...
  • Page 42 SERVE STATE DIAGNOSIS Open the configuration menu to display the DIAGNOSIS option. This menu interfaces with the systems present on the vehicle and diagnoses them. To enable this menu, enter an access code available only from official Aprilia dealers. LANGUAGES...

  • Page 43: Ignition Switch

    Open the configuration menu to access the LANGUAGES function. Select the LAN- GUAGES option to choose the interface language. The options are: - ITALIANO - ENGLISH - FRANÇAIS - DEUTSCH - ESPAÑOL Once the operation is finished, the display goes back to the LANGUAGES menu. Ignition switch (02_32) The ignition switch (1) is located on the headstock upper plate.

  • Page 44: Locking The Steering Wheel

    OFF: The engine and lights cannot be set to work. The key can be extracted. ON: The engine can be started. The key cannot be removed PARKING: The steering is blocked. The engine cannot be started. The lights of the front and rear headlamps are activated.

  • Page 45: A-Prc Setting Buttons

    a-PRC setting buttons (02_34, 02_35) WHERE CONTEMPLATED These allow the rider to adjust the settings of the different functions of the a-PRC system. 02_34 02_35 Horn button (02_36) Press it to activate the horn. 02_36...

  • Page 46: Switch Direction Indicators

    Switch direction indicators (02_37) Move the switch to the left, to indicate a left turn; move the switch to the right to indicate a right turn. Pressing the switch deactivates the turn indicator. CAUTION IF THE WARNING LIGHT WITH ARROWS FLASHES QUICKLY, IT MEANS THAT ONE OR BOTH TURN SIGNALS LIGHT BULBS ARE BURNT OUT.

  • Page 47: High/Low Beam Selector

    High/low beam selector (02_38) Press the light switch to turn on the low beam light; press it again to turn on the high beam light. 02_38 Passing button (02_39) Uses the high beam flash in case of danger or emergency. Releasing the switch deactivates the high beam flash.

  • Page 48: Start-Up Button

    Start-up button (02_40) With the key inserted in the ignition and turned to ON, when the button is pushed the starter motor will start the engine AFTER A FEW SECONDS FROM THE ENGINE START-UP, THE START-UP BUT- TON ASSUMES THE MAPPING CHANGE FUNCTION. 02_40 Engine stop switch (02_41) It acts as an engine cut-off or emergency stop switch.
  • Page 49 The ABS system enhances control over the vehicle, taking into consideration never to exceed the physical limits of vehicle grip on the road. The rider is fully responsible for riding at a suitable speed based on weather and road conditions, always leaving an appropriate safety margin.
  • Page 50 - the ABS system is working. If the ABS disabled indication remains: NOTE SHOULD THIS OCCUR, CONTACT AN aprilia Official Dealer. THE ABS SYSTEM ACTS ON BOTH THE FRONT AND REAR WHEELS BY OB- TAINING INFORMATION FROM THE ROTATION/ LOCKING TONE WHEELS.
  • Page 51 SUCH BEHAVIOUR IS TO BE CONSIDERED NORMAL AND DOES NOT CREATE MALFUNCTIONS IN THE SYSTEM. IF THE GAP FOR ONE OR BOTH SENSORS IS NOT WITHIN THE TOLERANCE INDICATED BELOW, TAKE THE MOTORCYCLE TO AN official Aprilia DEALER- SHIP Characteristic Distance between tone wheel and front sensor 0.3 - 2.00 mm (0.012 - 0.079 in)

  • Page 52: System A-Prc (Aprilia Performance Ride Control)

    System a-PRC (Aprilia Performance Ride Control) a-PRC system (Aprilia Performance Ride Control) WHERE CONTEMPLATED Aprilia Performance Ride Control is an engine torque control system that helps im- prove performance and enhance safety for the rider. a-PRC consists of four systems: ATC: Aprilia Traction Control;...
  • Page 53 - Indicator light flashing quickly: when one of the a-PRC functions (ATC, AWC and ALC) is actively invoking traction control. Aprilia Traction Control Traction control: a system designed to help the rider control wheelspin. ATC is a system that monitors and, if necessary, limits rear wheelspin under acceler- ation to increase vehicle stability.
  • Page 54 ACCELERATING SUDDENLY WHILE THE VEHICLE IS INCLINED OR WITH THE HANDLEBARS TURNED WILL PUT THE VEHICLE IN AN UNSTABLE STATE THAT IS EXTREMELY DIFFICULT TO RECTIFY. DO NOT SPEED RECKLESSLY. LIMITS OF GRIP ARE DETERMINED BY LAWS OF PHYSICS WHICH EVEN THE ATC SYSTEM CANNOT OVERCOME. The ATC system also responds optimally and limits wheelspin during cornering.
  • Page 55 If the 'ATC system deactivated' indication persists: NOTE SHOULD THIS OCCUR, CONTACT AN aprilia Official Dealer. THE ATC SYSTEM ACTS ON THE REAR WHEEL ON THE BASIS OF INFORMA- TION RECEIVED FROM TONE WHEELS INSTALLED ON BOTH WHEELS. AL- WAYS CHECK THAT THE TONE WHEELS ARE CLEAN, AND REGULARLY...
  • Page 56 Characteristic Distance between tone wheel and front sensor 0.3 - 2.00 mm (0.012 - 0.079 in) Distance between tone wheel and rear sensor 0.3 - 2.00 mm (0.012 - 0.079 in) To activate the system, press and hold the "+" setting button, the value "1" is shown on the display.
  • Page 57 ONDS, AT THE NEXT KEY-ON, THE ATC SYSTEM MAINTAINS THE PREVIOUS- LY SELECTED SETTINGS. Aprilia Wheelie Control Wheelie control: a system designed to help the rider control wheeling by reducing torque to gently lower the front wheel to the ground.
  • Page 58 TO THEIR OWN PREFERENCE IN ACCORDANCE WITH ABILITY, RIDING STYLE AND ROAD CONDITIONS. FOR MORE INFORMATION ON LEVEL SETTINGS, SEE THE RELATIVE PARAGRAPHS FOR EACH INDIVIDUAL FUNCTION. Aprilia Launch Control Launch control: a system designed to help the rider optimise acceleration during standing starts.
  • Page 59 RELEASE THE CLUTCH PROGRESSIVELY TO PREVENT EXCESS SLIPPAGE, WHICH COULD DAMAGE THE MECHANICALS OF THE VEHICLE. ALC launch control is a specific functioning scenario for the traction control system which takes into consideration the fact that initial speed is zero. Once the LAUNCH control function is activated and the throttle is opened completely, the engine speed increases to and is maintained at approximately 10,000 rpm, irrespective of the level set.
  • Page 60 The three systems can therefore be set independently of one another and can function simultaneously. Aprilia Quick Shift WHERE CONTEMPLATED A system that enables upshifts without using the clutch and without changing the throttle position.

  • Page 61: Immobilizer System Operation

    CAUTION THE IMMOBILIZER SYSTEM CAN MEMORISE UP TO FOUR KEYS. DATA STORAGE OPERATION CAN ONLY BE PERFORMED AT AN Aprilia offi- cial DEALER. DATA STORAGE PROCEDURE CANCELS THE EXISTING CODES. THEREFORE, IF A CUSTOMER WANTS TO PROGRAM SOME NEW KEYS, S/HE SHOULD GO TO THE DEALER TAKING ALL THE KEYS S/HE WANTS TO ENABLE.

  • Page 62: Fairings

    Fairings (02_43) SIDE FAIRINGS The operations to be carried out are described for the right fairing but are applicable for both fairings. • Undo and remove the four screws (1). • Detach the three inserts on the inner side of the fairing (2). •...
  • Page 63 • Lift and remove the tail fairing / passenger saddle. 02_45 RIDER SADDLE REMOVAL • Using the Allen key located under the tail fairing / passenger saddle, unscrew and remove the two screws fastening the saddle and remove the saddle from the vehicle.

  • Page 64: Glove/Tool Kit Compartment

    Refitting • Carry out the procedure described above in reverse order. • After refitting and fastening the saddle, place the Allen key in the relative seat under the tail fairing / passenger saddle. • Take particular care when refitting the tail fairing / passenger saddle; insert the rear tabs under the tail fairing and press down at the front until the lock audibly clicks closed.

  • Page 65: Identification

    Identification (02_50) Write down the chassis and engine number in the specific space in this booklet. The chassis number is handy when purchasing spare parts. CAUTION CHANGING THE IDENTIFICATION CODE IS A CRIME THAT MAY BE PUNISHED WITH SERIOUS CRIMINAL CHARGES. FURTHERMORE, THE LIMITED WAR- 02_50 RANTY FOR NEW VEHICLES WILL BE CANCELLED IF THE VEHICLE IDENTIFI- CATION NUMBER (VIN) HAS BEEN MODIFIED OR CANNOT BE QUICKLY...

  • Page 67: Use

    RSV4 Chap. 03...

  • Page 68: Checks

    CLE TO ENSURE CORRECT AND SAFE OPERATION. FAILURE TO DO SO MAY LEAD TO SERIOUS PERSONAL INJURY OR DAMAGE TO THE VEHICLE. DO NOT HESITATE TO CONTACT AN OFFICIAL Aprilia DEALER IF YOU DO NOT UNDERSTAND HOW SOME CONTROLS WORK OR IF A MALFUNCTION IS DE- TECTED OR SUSPECTED.
  • Page 69 brake pads for wear. If necessary top-up with brake fluid. Throttle grip Check that the throttle functions smoothly and can be fully opened and closed in all steering positions. Adjust and/or lubricate necessary. Engine oil Check and/or top-up as required. Wheels/ tyres Check that tyres are in good conditions.
  • Page 70 Side stand Check that it slides smoothly and that it snaps back to its rest position upon spring tension. Lubricate couplings and joints if necessary. Check that the side stand safety switch operates correctly. Clamping elements Check that the clamping elements are not loose.

  • Page 71: Refuelling

    Refuelling (03_02) To refuel: • Lift the cover (1). • Introduce the key (2) in the fuel tank cap lock (3). • Turn the key clockwise, pull and open the fuel tank lid. Characteristic Fuel tank (reserve included) 18.5 l (4.07 UK gal; 4.88 US gal) 03_02 Fuel tank reserve 4 l (0.88 UKgal;...

  • Page 72: Rear Shock Absorbers Adjustment

    after refuelling: • The fuel cap may only be refitted with the key (2) inserted. • Once the key (2) is inserted, press the cap to close it again. • Remove the key (2). • Close the cover (1). MAKE SURE THE CAP IS TIGHTLY CLOSED. Rear shock absorbers adjustment (03_03, 03_04) The rear suspension consists of a spring-shock absorber unit linked to the frame via uniball joints and to the swingarm via a linkage system.
  • Page 73 RACING TRACK SETTINGS MUST BE DONE ONLY FOR OFFICIAL COMPETI- TIONS OR SPORTS EVENTS WHICH ARE, IN ALL CASES, AWAY FROM NOR- MAL ROAD TRAFFIC AND WITH THE AUTHORISATION OF THE RELEVANT AUTHORITIES. IT IS STRICTLY FORBIDDEN TO RIDE A VEHICLE SET FOR RACING ON ROADS AND MOTORWAYS.
  • Page 74 CAUTION FOR THE CORRECT SETTING PARAMETERS, READ THE PARAGRAPH "SET- TING THE REAR SHOCK ABSORBER" CAREFULLY. Take your vehicle to an official Aprilia dealer, if necessary. TRY RIDING THE VEHICLE ON THE STREET UNTIL THE OPTIMUM ADJUST- MENT IS OBTAINED.

  • Page 75: Rear Shock Absorbers Setting

    Rear shock absorbers setting (03_05) RSV4 FACTORY SPORT SETTINGS MAY BE USED ONLY FOR OFFICIAL COMPETITIONS TO BE CARRIED OUT ON TRACKS, AWAY FROM NORMAL ROAD TRAFFIC AND WITH THE AUTHORISATION OF THE RELEVANT AUTHORITIES. 03_05 REAR SHOCK ABSORBER - RSV4 FACTORY - STANDARD ADJUSTMENT FOR ROAD USE ONLY...
  • Page 76 Compression adjustment, knob (2) open (**) 15 +/- 2 clicks from fully closed (*) REAR SHOCK ABSORBER - RSV4 FACTORY - RACING ADJUSTMENT RANGE TRACK USE ONLY Shock absorber centre-to-centre 311 +/- 1 mm (12.24 +/- 0.039 in) distance (A) (preloaded) Spring (B) length 145.5 mm +/- 1.5 mm (5.73 +/- 0.059 in)
  • Page 77 Rear shock absorbers setting (03_05, 03_06) RSV4 R SPORT SETTINGS MAY BE USED ONLY FOR OFFICIAL COMPETITIONS TO BE CARRIED OUT ON TRACKS, AWAY FROM NORMAL ROAD TRAFFIC AND WITH THE AUTHORISATION OF THE RELEVANT AUTHORITIES. 03_06 REAR SHOCK ABSORBER - RSV4 R - STANDARD DJUSTMENT FOR ROAD USE ONLY Shock absorber centre-to-centre...
  • Page 78 Compression adjustment, knob (2) open (**) 1.5 click from fully closed REAR SHOCK ABSORBER - RSV4 R - RACING ADJUSTMENT RANGE TRACK USE ONLY Shock absorber centre-to-centre 311.5 +/- 1.5 mm (12.26 +/- 0.059 distance (A) (preloaded) Spring (B) length 144 mm + 3 turns (5.67 in) Rebound adjustment, ring nut (1) open (**) 8 +/- 1 clicks from fully...

  • Page 79: Front Fork Adjustment

    Check the tightening of all the elements and the correct operation of the front and rear suspension joints. CAUTION PLEASE CONTACT AN Official Aprilia Dealer TO HAVE THE FRONT FORK OIL CHANGED AND ITS OIL SEALS REPLACED. 03_07 The front suspension consists of a hydraulic fork connected to the headstock by means of two plates.

  • Page 80: Front Fork Setting

    CAUTION FOR THE CORRECT SETTING PARAMETERS, READ THE PARAGRAPH "SET- TING THE FRONT FORK" CAREFULLY. Take your vehicle to an official Aprilia dealer, if necessary. Front fork setting (03_08, 03_09, 03_10) RSV4 FACTORY (Ohlins fork) TO COUNT THE CLICKS AND/OR TURNS OF SET SCREWS (1 - 2 - 3) ALWAYS START FROM THE MOST RIGID SETTING (SET SCREW FULLY CLOCKWISE).
  • Page 81 03_09 03_10 FRONT FORK - RSV4 FACTORY - STANDARD ADJUSTMENT FOR ROAD USE ONLY Rebound damping adjustment, Unscrew (**) 12 clicks from fully screw (1) closed (*) Compression damping Unscrew (**) 14 clicks from fully adjustment, screw (2) closed (*) Spring preloading, nut (3) screw (*) 8 turns from fully open (**)
  • Page 82 2 notches / 8 mm (2 notches / 0.31 plate (excluding cover) in) - 3 notches / 12 mm (3 notches / 0.47 in) (*) - Clockwise (**) - Anticlockwise (***) - this type of adjustment may only be made by an aprilia Official Dealer.

  • Page 83: Fork

    Front fork setting (03_10, 03_11, 03_12, 03_13) RSV4 R (Sachs fork) TO COUNT THE CLICKS AND/OR TURNS OF SET SCREWS (1 - 2 - 3) ALWAYS START FROM THE MOST RIGID SETTING (SET SCREW FULLY CLOCKWISE). 03_11 03_12 03_13...
  • Page 84 FRONT FORK - RSV4 R - STANDARD SETTING ACHS FOR ROAD USE ONLY Rebound damping adjustment, Unscrew (**) 10 clicks from fully screw (1) closed (*) Compression damping Unscrew (**) 6 clicks from fully adjustment, screw (2) closed (*) Spring preloading, nut (3) screw (*) 5 turns from fully open (**) Stems (A) (***) protrusion from top 1 notches/ 4 mm (1 notches/0.16...
  • Page 85 (***) - this type of adjustment may only be made by an aprilia Official Dealer. Front fork setting (03_13, 03_14, 03_15, 03_16) RSV4 R (Showa fork) TO COUNT THE CLICKS AND/OR TURNS OF SET SCREWS (1 - 2 - 3) ALWAYS START FROM THE MOST RIGID SETTING (SET SCREW FULLY CLOCKWISE).
  • Page 86 03_16 FRONT FORK - RSV4 R - STANDARD SETTING HOWA FOR ROAD USE ONLY Rebound damping adjustment, Unscrew (**) 1.5 turns from fully screw (1) closed (*) Compression damping Unscrew (**) 1 turn from fully adjustment, screw (2) closed (*) Spring preloading, nut (3) Unscrew (**) 5 notches from fully closed (*)

  • Page 87: Steering Shock Absorber Adjustment

    (excluding cover) (*) - Clockwise (**) - Anticlockwise (***) - this type of adjustment may only be made by an aprilia Official Dealer. Steering shock absorber adjustment (03_17, 03_18) FOR THE RSV4 FACTORY VERSION ONLY: the steering damper may be adjusted by turning the knob (1).
  • Page 88 ADJUSTMENTS MAY ONLY BE MADE WITH THE VEHICLE STATIONARY. AF- TER ALTERING THE SETTINGS, ALWAYS CHECK THAT THE HANDLEBAR TURNS FREELY IN BOTH DIRECTIONS. STEERING DAMPER - S TANDARD SETTING FOR ROAD USE Hydraulic setting From all open (**) tighten (*) 5 - 8 clicks STEERING DAMPER- RACING SETTING RANGE...

  • Page 89: Justering Af Greb Til Forbremse

    FOR THE RSV4 R VERSION ONLY: The RSV4 R version is equipped with a non-adjustable steering damper. No adjust- ment can be made. 03_18 Justering af greb til forbremse (03_19) The distance between the end of the lever (1) and the hand grip (2) may be adjusted with the set screw (3).

  • Page 90: Clutch Lever Adjustment

    Clutch lever adjustment (03_20, 03_21) The clutch lever clearance (1) may be adjusted with the adjuster screw (3). • Turn the adjuster screw (3) forward to increase clutch lever clearance (1) and check lever function while using the hand grip (2) as you would when riding the vehicle.

  • Page 91: Starting Up The Engine

    It is recommended, during the first 1000 km (621 mi), not to exceed 7500 rpm and 9500 rpm up 2000 km (1243 mi). AFTER THE SPECIFIED MILEAGE, TAKE YOUR VEHICLE TO AN Official Aprilia Dealer FOR THE CHECKS INDICATED IN THE "PERIODICAL MAINTENANCE"...
  • Page 92 EXHAUST FUMES CONTAIN CARBON MONOXIDE, AN EXTREMELY HARMFUL SUBSTANCE IF INHALED. NEVER START THE ENGINE IN A CLOSED OR INSUFFICIENTLY VENTILATED SPACE. FAILURE TO OBSERVE THIS WARNING COULD LEAD TO UNCONSCIOUSNESS AND EVEN DEATH DUE TO SUFFOCATION. CAUTION WITH THE SIDE STAND LOWERED, THE ENGINE MAY ONLY BE STARTED WITH THE GEARBOX IN NEUTRAL.
  • Page 93 • The rpm indicator (6) will go to the end of the scale for 3 seconds, then it will return to the minimum value. • With the engine operating normally, the number of rpms at which the engine is operating will be displayed instantaneously. IF THE LOW FUEL WARNING LIGHT (7) ON THE INSTRUMENT PANEL TURNS ON, REFUEL THE VEHICLE AT ONCE.

  • Page 94: Moving Off / Riding

    AFTER A FEW SECONDS FROM THE ENGINE START-UP, THE START-UP BUT- TON ASSUMES THE MAPPING CHANGE FUNCTION. IF THE ENGINE OIL PRESSURE ICON IS DISPLAYED AND THE GENERAL WARNING LIGHT IS ON, THE OIL PRESSURE IN THE CIRCUIT IS TOO LOW. 03_26 DO NOT SET OFF SUDDENLY WHEN THE ENGINE IS COLD.
  • Page 95 CAUTION PASSENGERS MUST BE SUITABLY INSTRUCTED ON HOW TO BEHAVE TO PREVENT DANGEROUS SITUATIONS WHEN RIDING. BEFORE SETTING OFF, MAKE SURE THE STAND HAS BEEN COMPLETELY RETRACTED TO ITS POSITION. To start: • Turn on the engine. • Adjust the inclination of the rear-view mirrors to ensure proper visibility. CAUTION WITH THE VEHICLE AT A STANDSTILL, PRACTICE USING THE REAR-VIEW MIRRORS.
  • Page 96 GINE OPERATION, IT MEANS THAT THE ENGINE OIL PRESSURE IN THE CIR- CUIT IS TOO LOW. IF THIS OCCURS, STOP THE ENGINE AND CONTACT AN APRILIA Official Deal- IT IS SUGGESTED TO DOWNSHIFT FROM A HIGHER GEAR TO A LOWER GEAR:...
  • Page 97 • When riding downhill and when braking, in order to increase the braking power by using engine compression. • When going uphill, when the engaged gear does not suit the speed (high gear, moderate speed) and the number of engine revs falls. CAUTION DOWNSHIFT ONE GEAR AT A TIME;...
  • Page 98 STOP SWITCH TO "OFF" AND CHECK THE COOLANT LEVEL. IF THE TEMPERATURE INDICATOR CONTINUES FLASHING AFTER CHECKING THE COOLANT LEVEL, CONTACT AN OFFICIAL APRILIA DEALER. DO TURN THE IGNITION KEY TO "KEY OFF", BECAUSE THE COOLING FANS WOULD STOP REGARDLESS OF THE COOLANT TEMPERATURE, WHICH WOULD CAUSE A FURTHER TEMPERATURE RISE.

  • Page 99: Stopping The Engine

    Stopping the engine (03_31) • Release the throttle grip (1) (Pos. A), brake gradually and at the same time "downshift" gears to slow down. Once the speed is reduced, before stopping the vehicle: • Operate the clutch lever (2) so that engine does not shut off. When the vehicle is at a standstill: •...

  • Page 100: Catalytic Silencer

    DO NOT LEAVE YOUR VEHICLE UNATTENDED WITH THE ENGINE ON OR THE KEY IN THE IGNITION SWITCH. CAUTION IF THE VEHICLE FALLS OR IS ON A STEEP INCLINE FUEL CAN LEAK. FUEL USED TO DRIVE INTERNAL COMBUSTION ENGINES IS HIGHLY FLAM- MABLE AND CAN BECOME EXPLOSIVE UNDER CERTAIN CONDITIONS.
  • Page 101 Check the muffler/exhaust silencer and the silencer pipes, make sure there are no signs of rust or holes and that the exhaust system works properly. If you not an increase in exhaust noise, take your vehicle to an Official Aprilia Dealer at once.

  • Page 102: Stand

    Stand (03_32) If the side stand must be lowered for any reason (for example after moving the vehicle), proceed as described below: • Select an appropriate parking area. • Grasp the left handgrip (1) and place your right hand on the rear upper part of the vehicle (2).

  • Page 103: Basic Safety Rules

    NAME: ......... ADDRESS: ......... TELEPHONE NO.: ......WARNING IN MANY CASES, STOLEN VEHICLES CAN BE IDENTIFIED BY DATA IN THE USE / MAINTENANCE BOOKLET Basic safety rules (03_33, 03_34, 03_35, 03_36, 03_37) Follow the instructions given below attentively to avoid injuring persons, damaging property or the vehicle in the event of the rider or the passenger falling off the vehicle and/or the vehicle falling or overturning.
  • Page 104 The stand has been designed to support the weight of the vehicle and a minimum load, without the added weight of rider and passenger. The purpose of the side stand is to prevent the vehicle from falling or overturning while rider and passenger get on the vehicle and get ready to ride;...
  • Page 105 When getting on and off the vehicle, the passenger must move carefully so as not to cause a loss of stability for vehicle and rider. CAUTION THE RIDER MUST INSTRUCT THE PASSENGER ON HOW TO GET ON AND OFF THE VEHICLE SAFELY. THE VEHICLE IS EQUIPPED WITH PASSENGER FOOTRESTS TO FACILITATE GETTING ON OR OFF THE VEHICLE.
  • Page 106 • Place both feet on the ground, straighten and balance the vehicle keeping it upright in riding position. CAUTION THE RIDER MUST NOT EXTRACT OR ATTEMPT TO EXTRACT THE PASSENGER FOOTRESTS WHILE SEATED, BECAUSE THIS MIGHT COMPROMISE VEHICLE STABILITY AND BALANCE. •...
  • Page 107 • Give instructions as necessary to help the passenger dismount the vehicle. RISK OF FALLING AND OVERTURNING. MAKE SURE THE PASSENGER HAS GOT OFF THE VEHICLE. DO NOT REST YOUR WEIGHT ON THE SIDE STAND. • Tilt the motorcycle until the stand touch the ground. •...

  • Page 109: Maintenance

    RSV4 Chap. 04 Maintenance...

  • Page 110: Foreword

    THIS VEHICLE IS DESIGNED TO DETECT IN REAL TIME ANY MALFUNCTIONS, STORED BY THE ECU AND WHICH CAN BE READ BY MEANS OF THE DIAG- NOSIS SYSTEM SUPPLIED TO THE Aprilia Official Dealer. Engine oil level check (04_01) Check the engine oil level frequently.

  • Page 111: Engine Oil Top-Up

    • Ensure that the vehicle is on a level surface. • Check via the inspection glass in the crankcase, on the right-hand side of the vehicle, that the oil level is near the upper marking. - Upper marking = Max. level - Lower marking = Min.

  • Page 112: Tyres

    Tyres This vehicle is fitted with tyres without inner tubes (Tubeless). CHECK TYRE INFLATION PRESSURE REGULARLY AT AMBIENT TEMPERA- TURE. MEASUREMENTS MAY BE INCORRECT IF TYRES ARE WARM. CHECK PRESSURE MAINLY BEFORE AND AFTER LONG TRIPS. IF THE TYRE PRESSURE IS TOO HIGH, UNEVENNESS IN THE ROAD SURFACE WILL NOT BE CUSHIONED AND WILL BE TRANSMITTED TO THE HANDLEBAR, RESULTING IN AN UNPLEASANTLY HARSH RIDE AND POOR ROAD HOLDING, ESPECIALLY WHEN CORNERING.

  • Page 113: Spark Plug Dismantlement

    BE CARRIED OUT USING THE SPECIFIC TOOLS AND WITH THE ADEQUATE KNOWLEDGE. IT IS THEREFORE ESSENTIAL TO TAKE YOUR VEHICLE TO AN Official Aprilia Dealer OR SPECIALISED TYRE WORKSHOP TO CARRY OUT THE OPERATIONS ABOVE. NEW TYRES MAY BE COATED WITH A SLIPPERY COATING: RIDE WITH CAUTION DURING THE FIRST KILOMETRES.

  • Page 114: Cooling Fluid Level

    Cooling fluid level Do not use the vehicle if the coolant is below the minimum level. CAUTION COOLANT IS TOXIC IF INGESTED; CONTACT WITH YOUR EYES OR SKIN MAY CAUSE IRRITATION. IF THE FLUID GETS IN CONTACT WITH THE EYES OR SKIN, RINSE REPEATEDLY WITH PLENTY OF WATER AND SEEK MEDICAL ADVICE.

  • Page 115: Coolant Check

    CAUTION DO NOT UNSCREW THE RADIATOR CAP WHEN THE ENGINE IS HOT, SINCE COOLANT IS UNDER PRESSURE AND VERY HOT. CONTACT WITH SKIN OR CLOTHES MAY CAUSE SEVERE BURNS AND/OR INJURIES. Coolant check (04_03) • Shut off the engine and wait until it cools off. •...

  • Page 116: Checking The Brake Oil Level

    Checking the brake oil level Brake fluid check • Rest the vehicle on its stand. • For the front brake, turn the handlebar fully to the right. • For the rear brake, keep the vehicle upright so that the fluid in the reservoir is at the same level with the plug.
  • Page 117 TO AVOID SPILLING BRAKE FLUID WHILE TOPPING-UP, KEEP THE FLUID LEVEL IN THE RESERVOIR PARALLEL TO THE RESERVOIR EDGE (IN HORI- ZONTAL POSITION). DO NOT ADD ADDITIVES OR OTHER SUBSTANCES TO THE FLUID. IF A FUNNEL OR ANY OTHER ELEMENT IS USED, MAKE SURE THAT IT IS PERFECTLY CLEAN.
  • Page 118 IF THE FREE STROKE OF THE BRAKE PEDAL OR THE BRAKE LEVER IS TOO LONG, OR IN THE CASE OF LEAKS, IT MAY BE NECESSARY TO BLEED AIR FROM THE SYSTEM. SHOULD THIS OCCUR, CONTACT AN Official Aprilia Dealer. Rear braking system •...

  • Page 119: Battery Removal

    Battery removal (04_06, 04_07) • Make sure that the ignition switch is set to "OFF". • Remove the rider saddle. • Unscrew and remove the two screws (1) using the spanner supplied in the tool kit. • Remove the secondary fuse box (2). •...

  • Page 120: Use Of A New Battery

    Use of a new battery (04_08, 04_09) CHECK THAT THE BATTERY LEADS AND TERMINALS ARE: - IN GOOD CONDITION (NOT CORRODED OR COVERED BY DEPOSITS); - COVERED BY NEUTRAL GREASE OR PETROLEUM JELLY. CAUTION UPON REFITTING, CONNECT THE LEAD TO THE POSITIVE TERMINAL (+) FIRST AND AFTERWARDS THE LEAD TO THE NEGATIVE TERMINAL (-).

  • Page 121: Checking The Electrolyte Level

    04_09 Checking the electrolyte level WARNING THE MOTORCYCLE IS SUPPLIED WITH A BATTERY THAT DOES NOT REQUIRE MAINTENANCE OTHER THAN OCCASIONALLY CHECKING THE CHARGING LEVEL. Charging the battery • Remove the battery. • Get an adequate battery charger. • Set the battery charger for the recharge type indicated. •...

  • Page 122: Long Periods Of Inactivity

    Switch on the battery charger. Characteristic RECHARGE MODES: Recharge - Ordinary Electric Current - 1.0 A Time - 8-10 hours Recharge - Fast Electric Current - 10 A Time - 1 hour Long periods of inactivity IF THE VEHICLE IS INACTIVE LONGER THAN FIFTEEN DAYS, DISCONNECT THE 30A FUSE TO AVOID BATTERY DETERIORATION DUE TO CURRENT CON- SUMPTION BY THE MULTIFUNCTION COMPUTER.

  • Page 123: Fuses

    NEVER USE A FUSE THAT IS DIFFERENT THAN WHAT IS SPECIFIED TO PRE- VENT DAMAGES TO THE ELECTRICAL SYSTEM OR SHORT CIRCUITS, WITH THE RISK OF FIRE. CAUTION A FUSE THAT BLOWS FREQUENTLY MAY INDICATE A SHORT CIRCUIT OR OVERLOAD. IF THIS OCCURS, CONSULT AN APRILIA Official Dealer.
  • Page 124 To check: • Set the ignition switch to "OFF" to avoid an accidental short circuit. • Remove the rider saddle. • Open the cover of the auxiliary fuse box (1). • Take out one fuse at a time and check whether the filament (2) is broken. •...
  • Page 125 AUXILIARY FUSES DISTRIBUTION A) 5A fuse Lights relay, stop light, daylight running lights, variable geometry intake ducts (factory) A) fuse of 5A (ABS version) Stop and running lights relay B) 5A fuse Instrument panel, turn indicators, speed, instrument panel diagnosis, tone wheel ECU (a-PRC) B) fuse of 5A (ABS version) Instrument panel, turn indicators...

  • Page 126: Abs

    MAIN FUSES DISTRIBUTION L) 30A fuse Battery recharge vehicle current consumers, injection current consumers (red and red/ white cables), fan relay. L) fuse of 30A (ABS version) Battery recharge, positive switched live, permanent positive under instrument panel, sensor box positive switched live, fan relay Main fuses are placed in the rear part of the motorcycle, under the passenger seat.

  • Page 127: Lamps

    Lamps (04_14, 04_15, 04_16) For a clearer explanation, the picture shows the windshield detached from the vehicle. It is not necessary to remove the windshield to replace the high- and low-beam light bulbs. In the headlamp there are: • one high-beam light bulb (1) •...

  • Page 128: Headlight Adjustment

    WEAR CLEAN GLOVES OR USE A CLEAN DRY CLOTH TO REPLACE THE BULB. DO NOT LEAVE PRINTS ON THE BULB AS THIS MAY CAUSE IT TO OVERHEAT OR EVEN BLOW OUT. IF YOU TOUCH THE BULB WITHOUT WEARING GLOVES, CLEAN OFF PRINTS WITH ALCOHOL TO AVOID DAMAGING THE BULB. DO NOT FORCE ELECTRICAL CABLES.

  • Page 129: Front Direction Indicators

    NOTE CHECK THAT THE LIGHT BEAM VERTICAL DIRECTION IS CORRECT. In order to carry out horizontal adjustment of the light beam: • Rest the vehicle on its stand. • Working from the rear left hand side of the top fairing, adjust both screws simultaneously with a short cross headed screwdriver: - tightening the right hand screw while simultaneously loosening the left hand screw moves the light beam to the left.

  • Page 130: Rear Optical Unit

    CAUTION TO REMOVE, CHECK AND REPLACE THE REAR TAILLIGHT ASSEMBLY, PLEASE CONTACT AN Official Aprilia Dealer OR IF YOU ARE ADEQUATELY TRAINED AND EXPERIENCED, REFER TO THE INSTRUCTIONS IN THIS WORK- SHOP BOOKLET AVAILABLE ALSO AT ANY Official Aprilia Dealer.

  • Page 131: Number Plate Light

    Number plate light (04_22) • Rest the vehicle on its stand. • Unscrew and remove the screw. • Take out the license plate light bulb holder. • Slide off and replace the bulb with another of the same type. 04_22 Rear-view mirrors (04_23, 04_24, 04_25) •...

  • Page 132: Front And Rear Disc Brake

    • If necessary, adjust the inclination of the rear view mirrors correctly as shown in the figure. CAUTION IT IS FORBIDDEN TO REMOVE THE REAR-VIEW MIRRORS FOR RIDING ON THE ROAD. CAUTION THE REAR-VIEW MIRRORS ARE FIXING ELEMENTS OF THE WINDSHIELD. IF THE REAR-VIEW MIRRORS ARE REMOVED (ONLY FOR USING ON TRACKS) IT 04_25 IS NECESSARY TO REPLACE THEM WITH A SUITABLE SCREW.
  • Page 133 If the friction material thickness (even of one front (3) or rear (4) pad) is reduced to a value of about 1.5 mm (0.06 in) (or even if one of the wear indicators is not very visible), contact an Official Aprilia Dealer to have the calliper pads replaced. USE ORIGINAL PADS ONLY.

  • Page 134: Periods Of Inactivity

    Periods of inactivity (04_29) Take some measures to avoid the side effects of not using the scooter. Besides, it is necessary to carry out general repairs and checks before garaging the motorcycle as one can forget to do so afterwards. Proceed as follows: •...

  • Page 135: Cleaning The Vehicle

    CAUTION AS A TEST, RIDE THE MOTORCYCLE FOR A FEW KILOMETRES AT A MODER- ATE SPEED AND AWAY FROM TRAFFIC AREAS. Cleaning the vehicle (04_30, 04_31, 04_32) Clean the motorcycle frequently if exposed to adverse conditions, such as: • Air pollution (cities and industrial areas). •...
  • Page 136 SURFACES OF THE BRAKING CIRCUIT. ALLOW LONGER BRAKING DISTAN- CES TO PREVENT ACCIDENTS. BRAKE REPEATEDLY TO RESTORE NORMAL OPERATION. CARRY OUT THE PRE-RIDE CHECKS. To remove dirt and mud accumulated on painted surfaces, wet the soiled areas thor- oughly with a low-pressure water jet, then remove dirt and mud with a soft car body sponge soaked abundantly in a solution of car body shampoo in water (2 - 4% sham- poo dissolved in water).
  • Page 137 CAUTION DO NOT USE SOLVENTS OR PETROL BY-PRODUCTS (ACETONE, TRICHLORO- ETHYLENE, TURPENTINE, PETROL, THINNERS) TO CLEAN THE SADDLE. USE INSTEAD DETERGENTS WITH SURFACE ACTIVE AGENTS NOT EXCEEDING 5% (NEUTRAL SOAP, DEGREASING DETERGENTS OR ALCOHOL). DRY THE SADDLE WELL AFTER CLEANING. CAUTION 04_32 DO NOT APPLY PROTECTIVE WAX ON THE SADDLE AS IT MAY BECOME SLIP-...

  • Page 138: Transport

    Transport (04_33, 04_34) NOTE BEFORE TRANSPORTING THE VEHICLE, IT IS NECESSARY TO EMPTY THE FUEL TANK AND THE CARBURETTOR ADEQUATELY, CHECKING THAT THEY ARE DRY. DURING TRANSPORT, THE VEHICLE SHOULD BE UPRIGHT AND SECURELY 04_33 ANCHORED AND SHOULD HAVE THE FIRST GEAR ENGAGED SO AS TO AVOID POSSIBLE FUEL, OIL OR COOLANT LEAKS.

  • Page 139: Chain Backlash Check

    Chain backlash check (04_35) To check the clearance: • Shut off the engine. • Rest the vehicle on its stand. • Engage neutral gear. • Check that vertical oscillation at a point between the pinion and the sprocket on the lower branch of the chain is around 30 mm (1.18 in). •...

  • Page 140: Checking Wear Of Chain, Front And Rear Sprockets

    LUBRICATE THE CHAIN ON A REGULAR BASIS, PARTICULARLY IF YOU FIND DRY OR RUSTY PARTS. FLATTENED OR JAMMED CHAIN LINKS SHOULD BE LUBRICATED AND GOOD OPERATING CONDITIONS RESTORED. IF REPAIR IS NOT POSSIBLE, CONTACT AN Official Aprilia Dealer TO HAVE IT REPLACED.

  • Page 141: Chain Lubrication And Cleaning

    Chain lubrication and cleaning Never wash the chain with high pressure air/water jets or steam jets or highly flam- mable solvents. • Wash the chain with fuel oil or kerosene. Maintenance operations should be more frequent if there are signs of quick rust. Lubricate the chain whenever necessary.

  • Page 143: Technical Data

    RSV4 Chap. 05 Technical data...
  • Page 144 IMENSIONS Max. length 2040 mm (80.31 in) Max. width (at handlebar) 735 mm (28.94 in) Max. height (to windshield) 1120 mm (44.09 in) Saddle height 847 mm (33.35 in) Wheelbase 1420 mm (55.90 in) Minimum ground clearance 130 mm (5.12 in) Dry weight - RSV4 Factory ABS a- 191 kg (421 lb) Dry weight - RSV4 R ABS a-PRC...
  • Page 145 Full loaded weight (rider only) - 282 kg (621 lb) RSV4 R ABS a-PRC Full loaded weight (rider only) - 275 kg (606 lb) RSV4 Factory a-PRC Full loaded weight (rider only) - 280 kg (617 lb) RSV4 R a-PRC Full loaded weight (rider only) - 280 kg (617 lb) RSV4 R...
  • Page 146 side handlebar Anti- juddering slipper clutch systems Electric Electric starter Timing system Morse chain on intake camshaft, cam to cam gear, bucket tappets and valve clearance adjustments with calibrated pads Acceptable values with control Intake: 0.10 - 0.15 mm (0.0039 - clearance between cam and valve 0.0059 in) exhaust: 0.20 - 0.25 mm (0.0079 -...
  • Page 147 Alternatively: Air filter Paper APACITY Fuel tank (reserve included) 18.5 l (4.07 UK gal; 4.88 US gal) Fuel tank reserve 4 l (0.88 UKgal; 1.06 US gal) Engine oil oil and filter change 4 l (0.88 UK gal) Coolant 2.7 l (0.59 UK gal) Seats 1 + 1 Two seat configuration: if vehicle is...
  • Page 148 27 /33 (secondary) Final drive gear ratio 16 / 42 RIVE CHAIN Type With sealed master link Model Regina 110 links RACTION CONTROL a-PRC system (Aprilia Performance Ride Control), which includes traction control, wheelie control, launch control and clutchless gear shift functions.
  • Page 149 UEL SYSTEM Fuel Premium unleaded petrol, minimum octane rating 95 (NORM) and 85 (NOMM) UEL SYSTEM Throttle body diameter 48 mm (1.89 in) Type - RSV4 Factory Electronic injection with 2 injectors per cylinder, 4 throttle bodies motorised (Ride by wire). Intake cones at variable height.
  • Page 150 HASSIS Type - RSV4 Factory Adjustable aluminium, dual beam chassis with pressed and cast sheet elements. Type - RSV4 R Aluminium, dual beam chassis with pressed and cast sheet elements. Steering rake 26.5° (measurements with reference to bare frame). For the Factory versions the adjustments allow for variations of "+"...
  • Page 151 Front wheel travel 120 mm (4.72 in) Rear shock absorber - RSV4 With progressive linkage with APS Factory system. Öhlins shock absorber with adjustable spring preload piggy-back, wheelbase,compression damping and rebound damping. Rear shock absorber - RSV4 R With progressive linkage with APS system.
  • Page 152 inches) and 2 pads - radial pump and brake pipe in metal braid. Rear disc type -220 mm diam. (8.66 inches), 2-piston callipers - 32 mm diam. (1.25 inches) - pump with built-in tank and metal braid pipe. HEEL RIMS Front wheel rim 3.50 x 17"...
  • Page 153 Front tyre 120/70 ZR17 (58W) Inflation pressure 1 passenger: 2.3 bar (230 kPa) (33.36 PSI) 2 passengers: 2.5 bar (250 kPa) (36.26 PSI) Rear tyre 200/55 ZR17 (78W) (*) 190/55 ZR17 (75W) 190/50 ZR17 (73W) (*) With these dimensions use only Pirelli Diablo Supercorsa SP and Diablo Supercorsa SP V2 tyres.
  • Page 154 Electrode gap 0.7 - 0.8 mm (0.027 - 0.031 in) Battery YUASA YT12A-BS, 12 V 9.5 Ah or YUASA YTZ10S, 12 V 8.6 Ah Coils Stick coil Recharging system Flywheel with rare earth magnets Generator 450 W Main fuses 30 A Auxiliary fuses 5A - 7.5A - 15A ABS fuses...

  • Page 155: Kit Equipment

    ARNING LIGHTS High beam light Right turn indicator Left turn indicator General warning Gear in neutral Side stand down Fuel reserve Kit equipment (05_01, 05_02) • An Allen key is located under the passenger saddle / tail fairing, used to re- move the saddle fastener screws in order to remove the saddle and allow access to the toolkit compartment.
  • Page 156 The tools supplied are: 1. A toolkit pouch 2. Cross headed screwdriver with non reversible handle 3. 17 mm (0.67 in) open ended spanner 4. 8 - 10 mm (0.31 - 0.39 in) open ended spanner 5. Bent 3 mm (0.12 in) Allen key 6.

  • Page 157: Programmed Maintenance

    RSV4 Chap. 06 Programmed maintenance...

  • Page 158: Scheduled Maintenance Table

    Correct maintenance is fundamental for ensuring the longevity of your vehicle and maintaining optimum function and performance. To this end, Aprilia offers a set of checks and maintenance services (at the owner's expense), that are summarised in the table shown on the following page. Any minor faults must be reported without delay to an Authorised Aprilia Dealer or Sub-Deal- er without waiting until the next scheduled service to solve it.
  • Page 159 (8) Check and clean every 10000 Km (6213 mi) if the vehicle is used for racing (9) Replace when reaching the first of the following two options: 40000 km (24854 mi) or 48 months OUTINE MAINTENANCE TABLE km x 1000 Rear shock absorber (6) Set up (6) Cylinder equalisation...
  • Page 160 km x 1000 Valve clearance (7) Cooling system (6) Brake systems (6) Light circuit Stand switch Safety switches Stop switches Brake fluid (4) Coolant (4) Fork oil (7)(9) Engine oil (6) Light aiming Fork oil seals (6) Flexible coupling Tyres - pressure/wear (2) Wheels (6) Tightening torques (6) Tightening of clutch cover, flywheel and oil sump screws...
  • Page 161 Brake pad wear (2) ECOMMENDED PRODUCTS TABLE Product Description Specifications ENI i-RIDE APRILIA RACING 5W-40 Engine oil Use branded oils with performance equivalent to or exceeding ACEA A3 - API SL - JASO MA - JASO MA2 specifications AGIP MP GREASE...
  • Page 163 TABLE OF CONTENTS Display: 23 Stand: 15, 102 Start-up: 48 a-PRC setting buttons: 45 Identification: 65 Stop switch: 48 ABS: 48 Immobilizer: 61 Advanced functions: 33 Instrument panel: 22 Engine oil: 13, 110, 111 Alarms: 27 Engine stop: 48 Technical data: 143 Turn indicators: 130 Maintenance: 109, 157, 158 Tyres: 112...
  • Page 164 The reliability of the vehicle also depends on its mechanical conditions. Checking the vehicle before riding it, its regular maintenance and the use of original Aprilia spare parts only are essential factors! For information on the nearest Official Dealer and/or Service Centre consult our website: www.aprilia.com...

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