Related Manuals for Normstahl SPARK
Summary of Contents for Normstahl SPARK
- Page 1 Last version of this manual IP2449EN•2024-06-07 SPARK Technical manual Automation for sectional doors (Original instructions) www.normstahl.com...
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Page 2: Table Of Contents
21.1 Installation of the adapter AIRSB for up-and-over doors ..................58 21.2 Installation of SPARK motor on MAGIC rail (ref. TSRFK) ..................59 Legend This symbol indicates instructions or notes relating to safety which require special attention. This symbol indicates useful information for the correct operation of the product. -
Page 3: General Safety Precautions
General safety precautions ATTENTION! Important safety instructions.Please follow these instructions carefully. Failure to observe the information given in this manual may lead to severe personal injury or damage to the equipment.Keep these instructions for future reference. This manual and those for any accessories can be downloaded from www.ditecautomations.com This installation manual is intended for qualified personnel only •... -
Page 4: Declaration Of Incorporation Of Partly Completed Machinery
Matteo Fino Doors and parts Germany GmbH Am Söldnermoos 17 85399 Hallbergmoos Germany Signed on behalf of ASSA ABLOY Entrance Systems AB by: Place Date Signature Position Origgio 2024-05-31 Matteo Fino CEO Normstahl and Crawford © ASSA ABLOY, All rights reserved... -
Page 5: Declaration Of Conformity
Doors and parts Germany GmbH Am Söldnermoos 17 85399 Hallbergmoos Germany Signed for and on behalf of ASSA ABLOY Entrance Systems AB by: Place Date Signature Position Origgio 2024-05-31 Matteo Fino CEO CEO Normstahl and Crawford © ASSA ABLOY, All rights reserved... -
Page 6: Technical Data
1. Technical data SPARK600SN SPARK1000SN SPARK600SC SPARK1000SC 100-120 V~ / 200-240 V~ (selectable by switch), 50/60 Hz Power supply 100 V~ / 240 V~, -10%/ +10%, 50/60 Hz in case of 120 V power supply, switch the selector of the power supply unit Power 100 W 150 W... -
Page 7: Product Description
2. Product description The automation is suitable for use with balanced sectional doors, side doors and counterweighted overhead doors (with optional accessory). 3. Operating Instructions USE: For single-family/multi-family entrances with heavy use. - The performance characteristics refer to the recommended weight (approx. 2/3 of the maximum permitted weight). -
Page 8: Applications With Generic Sectional Doors
5. Applications with generic sectional doors Maximum door dimensions - SPARK 600 (max door weight = 130 kg) 3500 3000 2500 Door weight per m (kg/m 2000 1500 1800 2000 2200 2400 2600 2800 3000 3200 3400 3600 3800 4000... - Page 9 Example 1: sectional door 3.5 m wide and 2.3 m high, weight 12 kg/m It is possible to use SPARK 600 with TS150X2 rail because it is within the area formed by the 12 kg/m curve Example 2: sectional door 3.5 m wide and 2.7 m high, weight 12 kg/m...
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Page 10: Dimensions
6. Dimensions 3560 mm (with 3.3 m guide) 3560 mm (3,3 m track system) 4660 mm (4,4 m track system) 4660 mm (with 4.4 m guide) -
Page 11: Installation Type
7. Installation type Ref. Code Description Cable SPARK600 Automation + control panel 3G x 1.5 mm² SPARK1000 Connect the power supply to a suitable earthed socket, about 10-50cm from the pulling unit fixing position. TS150X2 Belt drive system with 3,3 m steel guide Belt drive system with 4,4 m steel guide TS200X2 Flashing light... -
Page 12: Main Components
8. Main components Ref. Description Automation Drive system Ceiling fixing system Guide and arm fixing brackets... -
Page 13: Installation
9. Installation 9.1 Assembly guide Assemble the drive unit as shown in the figures. -
Page 14: Tensioning The Belt
9.2 Tensioning the belt Tighten the locking nut until the belt is correctly tensioned [X] within the guide. TS150X2 12-15 mm TS200X2 15-18 mm... -
Page 15: Assembling The Automation
9.3 Assembling the automation... -
Page 16: Rail Mechanical Installation
9.4 Rail mechanical installation TS150X2 TS200X2... - Page 17 H max 400mm H min...
- Page 18 ≥100 mm...
- Page 20 • Check the stability of the door, and make sure it moves smoothly. • It must be possible to open and close the door easily and smoothly by hand. • The automation must only be installed in dry places. • With the pulling unit on the ground, fix the guide to the wall. •...
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Page 21: Assembling And Fastening The Arm
9.5 Assembling and fastening the arm • Unlock the automation by pulling the cord downwards until the lock release lever is triggered • Bring the carriage near the closed door, and fix the arm as shown above. -
Page 22: Cables Passage
9.6 Cables passage Locations for 2.9x6.5 self-tapping screws (not included) -
Page 23: Electrical Connections
10. Electrical connections Installation, electrical connections and adjustments must be performed by qualified personnel, in accordance with Good Working Methods and in compliance with the current regulations. The automation must be installed in compliance with Standards EN12453, EN12445 and EN12635. The safety devices must be working properly. -
Page 24: Lcu60E Electronic Board
10.1 LCU60E electronic board The figure shows the LCU60E electronic board and its connectors for connection to the power supply, motor and accessories. ENTER DOWN LED internal light (built-in) Power supply... -
Page 25: Reports
10.2 Reports Description LED Red LED Green Card off or not working. 1 Blink every LCU card on and working. RCB (radio/BLE/WiFi) card absent or not working second 1 Blink every LCU card on and working. RCB50 (radio) board present and functioning second 2 Blinks every LCU card on and working. -
Page 26: Outputs And Accessories
24 V DC / 0.15 A continuous The internal LED light is connected to the board via connector J4. 1750 lms for WARNING: An external third-party light cannot be Integrated led SPARK 600 connected on terminal J4. light 3500 lms for SPARK 1000 Output... -
Page 27: Wiring The Accessories
12.1 Wiring the accessories 12.1.1 4-wire photocells (ref. K140186) The photocells can be connected to the LCU60E board as described in the figure below To activate the photocells set → →... - Page 28 12.1.2 Two-wire photocells with Autotest (ref. S-PC) Photocells (ref. S-PC) can be connected to the LCU60E board as described in the following figure. To activate the photocells, set → →...
- Page 29 12.1.3 Wall Station (ref.S-WS-N; S-WS-C) The Wall Station accessory can be connected to the LCU60E board using the -WS+ terminal. To activate the Wall Station set → → FRONT BACK...
- Page 30 12.1.4 Battery (ref.BB51500X1) The figure shows the power connections of the LCU60E board. Power supply and 20-cell Ni-MH 1500 mAh battery pack are connected to the LCU60E via the CHARGER board. When the battery pack is not present, the power supply is directly connected to the LCU60E board. LCU60E BBK1500X1 POWER SUPPLY...
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Page 31: Navigation Buttons
13. Navigation buttons Display controls Command Description Navigation button UP Navigation button DOWN DOWN Menu button / confirm ENTER Menu button / exit ENTER DOWN Status messages: STEP Display Description Door fully OPEN Door between the two end stop positions Door fully CLOSED The procedures and adjustments While the door is OPENING, the display visualizes... -
Page 32: Self-Learning Of The Stroke
14. Self-learning of the stroke WARNING 1: when a stroke self-learning operation is carried out, be sure that there is no obstacle on the run (e.g., execute a manual open/close operation of the garage door). ATTENZIONE 2: In case of alarm or intervention of a protection (in case of photocells in- stalled and configured via parameter ) lthe learning procedure will be interrupted and the alarm code will be shown on the display (in case of intervention of a photocell... - Page 33 Self-learning procedure 1. Turn on the power supply and set the open position. → → → COURTESY LIGHT • The display flashes • The courtesy light flashes 4 times during operation • Press and hold the button. The door will open. •...
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Page 34: Memorizing / Deleting Remote Controls
15. Memorizing / Deleting remote controls 15.1 Memorizing remote controls Quick memorization: → → → → → → DOWN 2” → Memorization from menu: → → → → → → → ENTER → • Quick storage: press the buttons simultaneously for about 2 seconds DOWN flashing appears on the display and you can associate the desired buttons. -
Page 35: Using Of The Menus
16. Using of the menus 16.1 Switching the display ON and OFF The procedure to switch ON the display is as follows: MAIN LEVEL CHECK → ) → START ENTER • The display indicates by default the status of the door •... -
Page 36: Shortcuts
16.3 Shortcuts 16.3.1 Calibration reset → → → → → ENTER By pressing the buttons simultaneously, causes the display to flash , first slowly ENTER and then faster. Continue to hold (for about more than 4 seconds) until the system performs a reset and the display shows (all calibration run values have been cleared). -
Page 37: Parameters Lcu60E
17. Parameters LCU60E 17.1 Main level menu Display Description Frequent use The menu allows to manage the most commonly used parameters to customize the functionalities of the automation Operation Mode The menu allows to manage all the parameters used for operation modes of the au- tomation (type of automation installed, predefined settings, automatic closure, etc.) Run Adjustment The menu allows to adjust all the run parameters (opening/closure speed, slowdown... - Page 38 17.3 Complete menu map TA - Adjusting time acceleration in opening MAIN LEVEL TQ - Adjusting time acceleration in closing OM - Operation Mode TD - Adjusting deceleration time in PARAMETER LEVEL opening AS - Selection of door type TU - Adjusting deceleration time in closing DM - Open direction DC - Setting of disengagement on...
- Page 39 CP - Display of partial operations RO - Radio and Connectivity Operations counter PARAMETER LEVEL ZP - Reset of partial operations counter EP - Setting encrypted messages CA - Setting the maintenance alarm (factory setting - alarm deactiva- SR - Remote control storage ted: 0.0 00.
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Page 40: Frequent Use Parameters Description
. See section 14 R1-R2 DM - Open direction • 00: opening direction with SPARK guides and TSRFK retrofit kit • 01: standard opening direction with MAGIC guides NOTE: NOTE: If the value has been changed, the previously ac- quired stroke parameters will be deleted and the operator will wait for a new self-learning maneuver . - Page 41 • PE – Safety edge + 2-wire photocells with safety test S-PC • PS – Safety edge with safety test + 2-wire photocells with safety test S-PC WF - Setting of WiFi functionality (YALE home ready SPARK versions) It is used to enable or disable the WiFi functionality .
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Page 42: Complete Menu - Parameters Description
. See section 14 R1-R2 DM - Open direction • 00: opening direction with SPARK track system and TSRFK retrofit kit • 01: standard opening direction with MAGIC track system NOTE: NOTE: If the value has been changed, the previously... - Page 43 TS - Setting of renewal of automatic closing time after photocells sa- fety device release [%] • from 0 to 99% with intervals of 1%. The count begins with the door fully open, (and the closing operation is performed even with automatic closure ( ) disabled.
- Page 44 RA - Run Adjustment The menu allows to adjust all the run parameters (opening/closure speed, slowdown positions, obstacle thrust sensibility etc.) Selections Parameter Description available VA - Opening speed [cm/s] • from 8 to 22 cm/s with intervals of 1 cm/s (default value.
- Page 45 TA - Adjustment of acceleration time during opening [s] Regulates the slope of the acceleration ramp during opening • from 0.5 to 9.9 s with intervals of 0.1 s (default value. Depends on AS setting) TQ - Adjustment of acceleration time during closure [s] Regulates the slope of the acceleration ramp during closing •...
- Page 46 IO - Input/Output Configuration The menu allows to configure the inputs/outputs functionalities of the automation. Selections Parameter Description available R9 - Configuration of input 1-9 • NO: disabled. • 9P: open state of the input triggers permanent stop (default). • 9T: open state of the input triggers temporary stop. Once contact clo- ses, automatic closure time (if enabled) is activated.
- Page 47 BR - Brightness level of the courtesy light • LO - Low brightness • MI - Middle brightness • HI - High brightness LR - Electric lock release time [s] If enabled, this indicates the electric lock activation time at the start of every opening operation with the automation closed.
- Page 48 RO - Radio and Connectivity Operations The menu is used to manage all parameters for the radio/wireless functions of the control panel Selections Parameter Description available EP - Setting up encrypted radio transmission messages (AES 128bit mode and protected mode) If the possibility to receive coded messages is enabled, the control panel will be compatible with remote controls of the “ENCRYPTED”...
- Page 49 WARNING: enabling WiFi will increase the standby power con- sumption of the product WR - Request to restart the connected WiFi device → ENTER 2” NOTE: the item is present only in YALE home ready SPARK versions. MA - Deletion of mobile App control permissions (future use)
- Page 50 Diagnostic Functions The menu allows to manage all other parameters used for additional services (dia- gnostic counters, FW updating, energy saving, etc.). Parame- Description AI - Automation model ID Info It is read only parameter used by Ditec Service, it gives just info about the automation model identification number.
- Page 51 CA - Setting the maintenance alarm (factory setting - alarm deactivated: 0.0 00. 00) You can set the required number of manoeuvres (regarding the partial manoeuvres counter) for signaling the maintenance alarm. WARNING: when the set number of operations is reached, the alarm message appears on the display OA - Selecting maintenance alarm display mode •...
- Page 52 BL - Visualization of Battery voltage level The parameter shows the battery voltage level: • Lo - Automation stopped. Battery voltage level is low (≤ 22 V) • 22 - Battery voltage level ≥ 22 V and < 23 V •...
- Page 53 UB - Door unbalanced level It shows the level of the displacement. • from -99 to 99 with intervals of 1 unit. • Negative values Right dot on the display is switched on: indicate an unbalanced du- ring the closing maneuver (i.e. more power is requested during the closing).
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Page 54: Alarms And Faults
18. Alarms and faults NOTE: the visualization of alarms and faults is possible with any visualization selection. The signaling of alarm messages takes priority over all other displays. Type of Display Description Operation Alarm M0 - Automation is not properly se- Replace the control panel lected M3 - Automation blocked... - Page 55 Reset. I7 - Internal parameter error - value If the problem persists, replace outside limits the control panel Reset. I8 - Program sequence error If the problem persists, replace the control panel Reset. IA - Internal parameter error (EEPROM/ If the problem persists, replace FLASH) the control panel Reset.
- Page 56 R3 - Storage module not detected Insert a storage module R4 - Storage module not compatible Insert a compatible storage with the control panel module R5 - No serial communication with the Replace the storage module storage module Check the control panel is powered correctly.
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Page 57: Spark And Yale Home App
YALE Home. This is recognizable because the motor shows on the cover YALE ready To configure SPARK motors in the YALE Home App, please follow the steps below: 1) Download the YALE Home App from the App store or Google Play store... -
Page 58: Installation Of Accessories
21. Installation of accessories 21.1 Installation of the adapter AIRSB for up-and-over doors In applications for up-and-over doors, you must use the AIRSB adapter. min 900... -
Page 59: Installation Of Spark Motor On Magic Rail (Ref. Tsrfk)
21.2 Installation of SPARK motor on MAGIC rail (ref. TSRFK) - Page 60 The Bluetooth® word mark and logos are registered trademarks owned by Bluetooth SIG, Inc. and any use of such marks by ASSA ABLOY Entrance Systems AB is under license. All the rights concerning this material are the exclusive property of ASSA ABLOY Entrance Systems AB. Although the contents of this publication have been drawn up with the greatest care, ASSA ABLOY Entrance Systems AB cannot be held responsible in any way for any damage caused by mistakes or omissions in this publication.
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