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TNG Touring Sport 250cc Owner's Manual

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Owner's Manual
Touring Sport 250cc (TS250)
Revised 11/08

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Summary of Contents for TNG Touring Sport 250cc

  • Page 1 Owner’s Manual Touring Sport 250cc (TS250) Revised 11/08...
  • Page 2 LOCATING YOUR VIN# The serial numbers of the frame and engine are used for vehicle registration. The frame VIN# and label are located on the leg shield. Then engine # is located on the back of the engine. Frame # Engine #...

  • Page 3: A: Introduction

    TNG Scooter should carefully read and understand the contents of this manual before use. TNG Scooters are street legal vehicles in all 50 states. You need to check with your state requirements on license and registration to ride this scooter legally on public roads. Do not operate the scooter in off-road...
  • Page 4 This Owner’s Manual contains the most current product information at the time of approval for printing. TNG Scooters reserves the right to make changes at any time without notice and without incurring any obligation. If you have any questions about the manual, please consult your TNG dealers, or our web site www.tngscooters.com.

  • Page 5: Table Of Contents

    B: TABLE OF CONTENTS INTRODUCTION Page 3 TABLE OF CONTENTS Page 5 WARRANTY INFORMATION Page 6 SAFETY INSTRUCTIONS Page 7 SPECIFICATIONS Page 13 COMPONENT DESCRIPTIONS & FUNCTIONS Page 14 PRE-RIDE CHECKLIST Page 21 PROPER OPERATION Page 24 SERVICE MAINTENANCE SCHEDULE Page 29 WINTERIZING Page 38...

  • Page 6: C: Warranty Information

    NOTE: For the best performance from your TNG scooter have a TNG dealer perform all service maintenance. Failure to follow the service maintenance schedule may void your warranty coverage...

  • Page 7: D: Safety Instructions

    .D: SAFETY INSTRUCTIONS RIDING SCOOTERS IS FUN ONLY IF YOU PUT SAFETY AS YOUR TOP PRIORITY. ! WARNING: Before you start operating your scooter: • Be sure you read this owner manual completely and understand all operating features. • Take sufficient time training with safe and proper riding technique. •...
  • Page 8 An approved helmet needs to: • Meet U.S. Department of Transportation (DOT) and state standards. In addition with labels from the Safety Helmet Council of America, the American National Standard Institute (ANSI), or the Snell Memorial Foundation to assure the integrity of the product. •...
  • Page 9 SAFE RIDING • Keep enough distance from the other vehicles around you as this gives you time to react. • Ensure that you have a driver’s license with correct classification to ride this scooter in your state. • Always observe the rules of the road. Observe the posted speed limit, and signal your turns well in advance.
  • Page 10 • Always use turn signals when you are planning to turn or merge to main road and turn it off after you have made your turn. • Flash brake lights whenever you are going to slow down more quickly or where others may not expect you are going to slow down.
  • Page 11 • Hold firmly to your waist, hips, or belt or passenger handle. • Keep both feet on the pegs at all time, even when the scooter is stopped. • Keep legs away from the muffler. • Stay directly behind you, leaning as you lean. •...
  • Page 12 If you spill gasoline on your clothes, change and wash the affected area immediately with soap. MODIFICATION Any modifications to this scooter or removal of original equipment without approval from TNG Scooters may cause it to be unsafe for use and may trigger severe accident. Modifications may also make your scooter illegal to use and will void any and all warranty coverage.

  • Page 13: E: Specifications

    E: SPECIFICATIONS Model Tire Size (rear) Touring Sport 250cc 110/90-12 Model Number TS250 Tire pressure (Front) 29psi Length 75 inches Tire pressure (rear) 33psi Width 26.9 inches Idle rpM 1500 Height 43.7 inches exhaust Valve Gap (Cold) 0.15mm / 0.006 inch...

  • Page 14: F: Component Descriptions & Functions

    F: COMPONENT DESCRIPTIONS & FUNCTIONS 1. Battery 5. Handle Bars 9. Air box & Filter 13. Ignition Switch 2. Muffler 6. Mirrors 10. Side Stand 14. Fuel Cap 3. Under seat Storage 7. Turn Signals 11. Storage Hook 15. Center Stand 4.
  • Page 15 1. Horn Button 6. Front Brake Lever 2. Turn Signal Switch 7. Throttle 3. Rear Brake 8. Engine Stop Switch 4. Hi / Lo Beam Switch 9. Electric Starter Button 5. Gauges...
  • Page 16 Ignition Switch / Steering & Seat lock TABLE 1.1 power to electric Storage Key position Ignition Steering Key removable Circuits Compartment Unlocked Locked Unlocked Locked Lock Unlocked Unlocked Clockwise Unlocked (seat lock) Counter Clockwise Locked (seat lock) NOTE: Steering can only lock when the handle bar is turned left. CAUTION: Make sure key is in ‘OFF’...
  • Page 17 ! WArNING Do NoT CHANGe THe Key poSITIoN WHIle THe SCooTer IS IN MoTIoN. IT MAY RESULT IN LOSS OF CONTROL OR AN ACCIDENT. INSTRUMENT PANEL 1. Turn Signal Indicator 2. Hi Beam Indicator 3. Speedometer 4. Odometer 5. Gas Gauge 6.
  • Page 18 lo / HI beAM SWITCH AND HI beAM INDICATor • When illuminated high beam is selected. • See page 14 for Lo/Hi beam switch location. • See page 16 for indicator location. CAuTIoN: be sure to always use lo beAM light when facing oncoming traffic. SPEEDOMETER (See page 17) - Indicates the operating speed.
  • Page 19 ELECTRIC STARTER (see page 15) • Starts Engine using battery power. • NOTE: Never engage starter for more than 3-5 seconds at a time to avoid possible damage. HorN buTToN (see page 15) - To sound the horn, press this button. eNGINe STop SWITCH (see page 15) •...
  • Page 20 WATER TEMPERATURE GAUGE • Turn off engine whenever gauge reads over-heating. (See page 17) ! WARNING: • The storage compartment can carry 6.5 lbs max. • Do not exceed maximum 17.5 lbs for cargo. • Ensure the storage compartment is locked before riding. CAUTION: •...

  • Page 21: G: Pre-Ride Checklist

    ! WARNING: • Always turn the engine off prior to refueling the scooter. • Ensure the fuel tank cap is properly installed before riding. • Do not overfill the tank as it may overflow when the fuel warms up and expands. •...
  • Page 22 2. CHeCK THe brAKe lIGHT • Turn the ignition key to the “ON” position. • Grip the front brake lever or rear brake lever while watching the rear brake light to make sure that it illuminates. 3. CHeCK THe TurN SIGNAlS •...
  • Page 23 CAUTION: This Scooter uses tubeless tires on the front and rear wheels. These tires must always be replaced with tires of the same type. 5. CHeCK THe brAKeS Front brake- Compress the front brake lever and measure the distance traveled before the brake begins to slow the front wheel.

  • Page 24: H: Proper Operation

    8. CHeCK THe eNGINe oIl See page 33 9. CHeCK THe TrANSMISSIoN oIl Page 34 H: proper operATIoNS & TeCHNIqueS ! WARNING: • Be sure you have read this owner manual completely and understand all operating features. • Do not start the engine or operate the scooter in closed areas , as the exhaust fumes are poisonous and inhaling them can cause loss of consciousness and /or even death shortly.
  • Page 25 NOTE: • It is recommended to always “prime” the fuel system by kick-starter when starting the scooter in the following situation (Do NoT ADVANCe THe THroTTle WHIle KICK STArTING): • Cold or wet weather . • If the fuel has run dry . •...
  • Page 26 NOTE: The engine will not start unless either the front or rear brake is activated. reTrACTING THe STAND • Center Stand – Holding the left handle with your left hand and grasping the rear rack with your right hand, push the scooter forward and move the stand back with your foot until the stand retracts under the scooter.
  • Page 27 ! WARNING: • Do not apply the brakes too quickly or while in a turn as this may result in loss of traction and control. • Wet conditions will affect braking. Give twice the normal braking distance in wet or slippery conditions. Take extra care while riding in these conditions.
  • Page 28 Do not overload the scooter or carry a passenger during this period. • Change oil at 300 km (use Opti-4 to maintain engine warranty). CAUTION: Have your TNG Scooter dealer check the vehicle, if any engine trouble occurs during this period.

  • Page 29: I: Service Maintenance Schedule

    I: SerVICe MAINTeNANCe SCHeDule Item Initial 300 km 1000 km 4000 km or every 6 Months Fuel Line Fuel Filter Air Filter Spark Plug Valves Engine Oil Oil Filter Carburetor Cooling System Drive Belt REPLACE EVERY TWELVE MONTHS Transmission Oil Braking System Wheels Wheel Bearings...
  • Page 30 R: Replace or Service/Adjustment Due I: Inspect and Replace as Necessary NoTe: For the best performance from your TNG scooter have a TNG dealer perform all service maintenance. Failure to follow the service maintenance schedule may void your warranty coverage.
  • Page 31 CAUTION: This scooter uses tubeless tires on the front and rear wheels, always replaced with tires of the same type. HyDrAulIC brAKe FluID leVel - Front Brake / Rear Brake • Check the fluid level by looking at the reservoir. The fluid level must be between the two See Fig.
  • Page 32 Do not spill any brake fluid on any other scooter parts as the fluid can damage metal and paint. • Always replace the brake fluid with type DOT 3 brake fluid. RECOMMENDATION: An authorized TNG Dealer or Service Center should complete all brake fluid adjustments. SPARk PLUG REPLACEMENT Check spark plug if scooter is hard to start.
  • Page 33 CAUTION: • Incorrect gap can cause problems to the scooter engine. Make sure it is correct! • If the spark plug is fouled or damaged, replace it with (Autolight 4194) or like plug. RECOMMENDATION: Most spark plugs are self-cleaning. After replacing its best to ride the scooter for a minimum of 10 min.
  • Page 34 CAUTION: If the scooter is being used under more severe conditions such as gravel roads or lots of stop & go traffic, then the oil should be changed more frequently than every 4000 km. CHeCK THe TrANSMISSIoN oIl Inspect the transmission oil after the first 300 km and then after every 4000 km or six months which ever comes first.
  • Page 35 CAUTION: If the scooter is used in excessively wet areas, or used in severe conditions replace the transmission oil more often than recommended. • Make sure that the fill and drain plugs are tight and not leaking. • Make sure that no foreign substances fall into the transmission box. AIR FILTER MAINTENANCE •...
  • Page 36 Your Scooter uses a calcium sealed, maintenance free, VRLA battery and you should not remove the sealing strip once the battery has been installed and prepped by a TNG dealer. NOTE: To protect your battery against failure it is important to keep your battery fully charged. This applies primarily if you are not riding your scooter on a regular basis or are traveling only short distances while you ride.
  • Page 37 FUSE REPLACEMENT Main Fuse The main fuse is located next to the battery in the floorboard; it is rated at 15 Amps. A visual inspection of the fuse will tell if the fuse is “open” (burned out). If the fuse is open, then it needs replacement. NOTE: Check fuse for good tight contact within fuse housing.

  • Page 38: Winterizing

    Do not use a fuse of higher amperage than recommended; this will cause extensive damage to the electrical system and possibly a fire. NOTE: If the new fuse burns out immediately, have a TNG dealer check scooters complete electrical system.
  • Page 39 If at all possible, remove the battery from the vehicle. Clean the battery and terminals using a solution of baking soda and water, making sure that none of the solution enters the battery during cleaning. After the battery is cleaned, inspect it for any signs of damage or extraordinary wear that may have occurred while in service.
  • Page 40 If your charger is one that must be disconnected in order to reset it to charge, you must manually do so at the proper intervals. CAUTION! During charging of a small scooter battery, a low volume of hydrogen gas will be emitted. While opening a window in the room is not generally required, battery charging should always be done far away from any source of flame or electrical spark.
  • Page 41 With nearly all TNG Scooters, when the bike is on the center stand the front wheel is on the ground while the rear wheel is slightly off the ground. You may simply be able to lift he front wheel of the scooter off the ground and place something under the frame of the scooter and have both wheels off the ground.
  • Page 42 With the spark plug still out, turn the engine over a few times. • Reinstall the spark plug. COVER TNG Scooters come standard with a nylon weather cover. Placing the cover over the scooter while it is in storage will reduce the dirt and dust, which would naturally accumulate on the scooter.

  • Page 43: Troubleshooting

    K. TroubleSHooTING ENGINE WON’T START Check For Fuel Ignition Key Must be to the Right Check Kill Switch is in the Run Position Depress Either Brake Lever Push Start Button on the Right Handle Bar If the Engine Doesn’t Turn Over Charge or Replace the Battery ENGINE IS DIFFICULT TO START 1.
  • Page 44 3. Check Compression Have TNG Dealer Inspect the No Compression Scooter With Compression Check Spark Plug 4. Spark Plug No Spark Remove Plug & Prime Kick the Spark Plug Wet or Fouled Start Pedal without Fuel & Ignition. Re-install Spark Plug...
  • Page 45 5. Carburetor Carburetor Defective Blocked Idle Jet Clean Jet Dirty Float Bowl Clean Bowl Low Fuel in Bowl Adjust Bowl Carburetor OK Engine Overheated Check & Replace Lubricating Oil Air Inlet System Blocked or Remove Blockage or Leak Leaky KNOCKING SOUND IN CYLINDER Causes Solutions 1.
  • Page 46 LOW POWER OUTPUT FROM ENGINE Causes Solutions Clean Air Filter 1. Air Cleaner Blocked 2. Fuel Line in Carburetor Blocked Remove Residue 3. Excessive Carbon Deposit on Piston in Cylinder & Remove Carbon Build-up Exhaust System 4. Piston & Cylinder Excessively Warn Replace Piston &...
  • Page 47 POOR FUEL ECONOMY Causes Solutions 1. Fuel System Leaks Repair Leak 2. Spark Plug Worn Replace Spark Plug 3. Air Cleaner Blocked Clean Air Filter 4. Idle Speed Too High Adjust Idle Speed 5. Riding at Excessive Speeds Ride at More Economical Speeds 6.
  • Page 48 WARRANTY 2008 and 2009 Models CMSI, Inc., warrants to the first retail purchaser of all TNG vehicles from an Authorized CMSI Dealer and each subsequent owner that the vehicle is free from defects in materials and workmanship for the period stated in this warranty section.
  • Page 49 WARRANTY RESPONSIBILITY THe MANuFACTurer CMSI Inc. To repair or replace , at its option, any part which is proven to be defective in material or factory workmanship under normal use for the applicable warranty period. • The repair or replacement of defective parts under this limited warranty must be made by an Authorized CMSI Dealer or service center.
  • Page 50 • You are responsible for paying all maintenance costs, including service interval costs. • Failures which occur due to improper maintenance as determined by TNG are not covered under this warranty. • The engine warranty requires the owner to purchase and use the Interlube Opti engine lubricant at the time of purchase of the new scooter and use only that lubricant during the entire warranty period.
  • Page 51 WARRANTY COVERAGE TABLE COVERAGE BEGINS The date the motorcycle is delivered to the first retail purchaser WARRANTY 2008/2009 MoDel yeAr CMSI shall repair 2008/2009 Warranty Information Engine Parts Labor replace, at its option, any 50cc and below* 24 months 24 months part (including parts of the 51cc and above* 24 months...
  • Page 52 WARRANTY DISCLAIMERS, LIMITATIONS & EXCLUSIONS Disclaimer of Consequential Damage & Limitation of Implied Warranties CMSI INC. DISCLAIMS ANY RESPONSIBILITY FOR: • Loss of time • Loss of use of vehicle • Transportation expenses (rental and /or towing) • Any other incidental or consequential damage •...
  • Page 53 your leGAl rIGHTS These warranties give you specific legal rights. You may also have other rights which vary from state to state. It is the responsibility of the owner to be aware of state laws which pertain to this issue in your particular state. THeSe WArrANTIeS Do NoT CoVer Failures which are not due to a defect in material or factory workmanship.
  • Page 54 Replacement of expendable maintenance item including, but not limited to:  Spark Plug  Gaskets  Coolant  Belts  Filters  Hoses  Lubricants  Fuses  Tires  Light Bulbs (See Owner’s Manual)  Battery  Hand Grips ...
  • Page 55 Replacement parts refer to Distributors Limited Warranties – Replacement Parts DISTRIBUTORS LIMITED WARRANTY – NEW MOTORCYCLE CMSI warrants to the first retail purchaser and subsequent purchasers of this vehicle that the motorcycle is free from defects in materials and workmanship for the period stated in “Warranty Time Table.”...
  • Page 56 COVERAGE BEGINS • Original tire on motorcycle - date of delivery • Tire purchased as replacement - date of purchase WARRANTY COVERAGE • Tires distributed and sold by CMSI which are either • Original equipment on CMSI vehicles, or • Specified by CMSI for the model the tire is installed on and purchased from an Authorized Dealer for replacement use.
  • Page 57 YOUR OBLIGATION To practice proper tire care and prudent motorcycle operation. You must maintain tire inflation pressure and load in accordance with information in the manual, the tire information label on the motorcycle, and restrictions molded into the tire sidewalls. The replacement of a defective tire under this warranty must be made by an Authorized CMSI Inc Dealer.
  • Page 58 • Tires rendered unserviceable by road hazard damage, such as impact breaks, punctures, cuts, or snags. • Tires rendered unserviceable by running while flat, spinning, improper inflation, overloading, misalignment, improper mounting during replacement of after repair, or installation on unsuitable rims. •...
  • Page 59 WARRANTY COVERAGE • CMSI Inc will repair or replace, at its option, any genuine CMSI part that is defective in material or workmanship under normal use. • Proof of date of purchase is required. parts installed by an Authorized CMSI Dealer: Parts &...
  • Page 60 REPORTING SAFETY DEFECTS If you believe that your vehicle has a defect which could cause an accident or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying CMSI Inc. If NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign.
  • Page 61 your WArrANTy rIGHTS AND oblIGATIoNS The California Air Resources Board, the U.S. Environmental Protection Agency, and CMSI Inc. (Hereinafter CMSI) are pleased to explain the emission control system warranty on your 2008/2009 motorcycle. New on-road motorcycles must be designed, built and equipped to meet U.S. EPA Federal and California anti-smog standards.
  • Page 62 NOTICE! Use of any CMSI vehicle in any type of competitive event completely and absolutely voids this and all other warranties offered by CMSI. OWNER’S WARRANTY RESPONSIBILITIES As the vehicle owner, you are responsible for the performance of the required maintenance listed in your owner’s manual.
  • Page 63 If you have any questions regarding your warranty rights and responsibilities, you should contact CMSI Inc., PO Box 969, Preston, WA 98050, Phone 425-222-7738. CMSI warrants that each new 2008 and later TNG Brand vehicle: Is designed, built and equipped so as to conform at the time of initial retail purchase with all applicable regulations of the United States Environmental Protection Agency, and the California Air Resources Board;...
  • Page 64 Limitations. This Emission Control System Warranty shall not cover any of the following: Repair or replacement as a result of: Accident, Misuse, Repairs improperly performed or replacements improperly installed, Use of replacement parts or accessories not conforming to CMSI specifications which adversely affect performance and/or, Use in competitive racing or related events.
  • Page 65 the remedying of defects in material or workmanship by an authorized CMSI dealer at its place of business during customary business hours. This warranty does not cover inconvenience or loss of use of the vehicle or transportation of the vehicle to or from the CMSI dealer. CMSI SHALL NOT BE LIABLE FOR ANY OTHER EXPENSES, LOSS OR DAMAGE, WHETHER DIRECT, INCIDENTAL, CONSEQUENTIAL OR EXEMPLARY ARISING IN CONNECTION WITH THE SALE OR USE OF OR INABILITY TO USE THE VEHICLE FOR ANY PURPOSE.
  • Page 66 No dealer is authorized to modify this CMSI Limited Emission Control System Warranty. LEGAL RIGHTS. THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE. THIS WARRANTY IS IN ADDITION TO THE CMSI LIMITED MOTORCYCLE WARRANTY.
  • Page 67 Inc. Motorsports CMSI Inc., Motorsports 8146 304th Ave. SE, P .O. B ox 969 Preston, WA 98050, USA Phone: 425-222-7738 Fax: 425-222-7739...

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