TNG 150cc Owner's Manual
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TNG 150cc Owner's Manual

Cmsi tng baja 150cc owner’s manual
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Baja Owner's Manual
150cc
Rev 07-1

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Summary of Contents for TNG 150cc

  • Page 1 Baja Owner’s Manual 150cc Rev 07-1...

  • Page 2: A: Introduction

    TNG dealers, service centers and ultimately, TNG scooter owners. Your local TNG dealer knows your scooter the best and always is interested in your satisfaction! We advise your local TNG dealer make all repairs on your scooter. You can find a complete list of dealers and service centers on our website.
  • Page 3 Anyone who operates a TNG Scooter should carefully read and understand the contents of this manual before use. TNG Scooters are street legal vehicles in all 50 states. You need to check with your state requirements on license and registration to ride this scooter legally on public roads.
  • Page 4 This Owner Manual contains the most current product information at the time of approval for printing. TNG Scooters reserves the right to make changes at any time without notice and without incurring any obligation. If you have any questions about the manual, please consult your TNG dealers, or our web site www.tngscooters.com.

  • Page 5: Table Of Contents

    B: TABLE OF CONTENTS A: INTRODUCTION.....................Page 2 B: TABLE OF CONTENTS...................Page 5 C: SAFETY INSTRUCTIONS................Page 6 D: SPECIFICATIONS....................Page 13 E: COMPONENT DESCRIPTIONS & FUNCTIONS...........Page 14 F: PRE-RIDE CHECKLIST...................Page 22 G: PROPER OPERATION..................Page 25 H: ROUTINE CHECKS & MAINTENANCE............Page 32 TROUBLESHOOTING..................Page 43 J: WARRANTY......................Appendix...

  • Page 6: C: Safety Instructions

    C: SAFETY INSTRUCTIONS RIDING SCOOTERS IS FUN ONLY IF YOU PUT SAFETY AS YOUR TOP PRIORITY. WARNING: Before you start operating your scooter: • Be sure you read this owner manual completely and understand all operating features. • Take sufficient time training with safe and proper riding technique. •...
  • Page 7 An approved helmet needs to: • Meet U.S. Department of Transportation (DOT) and state standards. In addition with labels from the Safety Helmet Council of America, the American National Standard Institute (ANSI), or the Snell Memorial Foundation to assure the integrity of the product.
  • Page 8 • Leather or heavy denim clothing is preferred as these materials help to prevent or reduce abrasion. • Boots or shoes should be high enough to cover your ankles and sturdy enough to provide support. • Gloves give you a better grip and help protect your hands from the elements. Safe Riding •...
  • Page 9 • Test your brakes after operation in wet conditions. If necessary, apply the brakes several times to let friction dry out the linings. • Never attempt wheelies, jumps and other stunts, as these could cause damage to the scooter and loss of control. •...
  • Page 10 Carrying Passengers & Loading WARNING: • This scooter is rated for 2 passengers; total weight of the rider and the passenger must not exceed 330 lbs. • • • • • Do not exceed 17.5 lbs of cargo. • • • • • Attach the load securely since a loose load can catch in the wheel or rack causing skidding.
  • Page 11 2. Adjust your riding technique with passenger • Go slower • Start slowing earlier as you approach a stop. • Maintain a larger cushion of space ahead and to the sides. • Wait for larger gaps when you want to cross, enter, or merge with traffic. A scooter is not really designed to carry cargo.
  • Page 12 Any modifications to this scooter or removal of original equipment without approval from TNG Scooters may cause it to be unsafe for use and may trigger severe accident. Modifications may also make your scooter illegal to use and will void any and all warranty...

  • Page 13: D: Specifications

    Turn Signal Indicators Engine Type Air Cooled - 4 Stroke Instrument Illumination Cylinder Arrangement Single Cylinder Fuses 15 Amps Displacement 150cc Fuel Type 90 Octane Ignition Type Fuel Capacity 5.5 L / 1.45 gals Transmission Lubricating Oil SAE 10 W30...

  • Page 14: E: Component Descriptions & Functions

    E: COMPONENT DESCRIPTIONS & FUNCTIONS 1. Battery 9. Air box & filter 13. Instruments 5. Handle bars 2. Center Stand 10. Kick Starter 14. Ignition switch 6. Turn signals 3. Muffler 11. Side Stand 15. Fuel Cap 7. Headlight 4. Seat 12.
  • Page 15 Controls 1. Horn Button 6. Front Brake Lever 2. Turn Signal Switch 7. Throttle 3. Rear Brake 8. Engine Run/Stop Switch 4. Hi / Lo Beam Switch 9. Engine Starter Button 5. Speedometer...
  • Page 16 Ignition Switch / Steering & Seat Lock TABLE 1.1 NOTE: Steering can only lock when the handle bar is turned left.
  • Page 17 ! WARNING DO NOT CHANGE THE KEY POSTION WHILE THE SCOOTER IS IN MOTION. IT MAY RESULT IN LOSS OF CONTROL OR AN ACCIDENT. Instrument Panel 1. Turn Signal Indicators 2. Speedometer 3. Odometer, Clock 4. Hi Beam Indicator 5. Gas Gauge 6.
  • Page 18 Lo / Hi Beam Switch and Hi Beam Indicator - When illuminated high beam is selected. See page 16 for Lo/Hi beam switch location. See page 17 for indicator location. CAUTION: Be sure to always use LO BEAM light when facing oncoming traffic. Speedometer - Indicates the operating speed.
  • Page 19 Engine Stop Switch – Set the switch to on before starting the engine. Set the (see page 15) switch to off for EMERGENCY STOP. For example, if the scooter overturns or you cannot decrease speed with the throttle. Rear Brake Lever/ Front Brake Lever –...
  • Page 20 Fuel Tank Cap (see page 14 for location) • To remove the gas tank cap, slide the latch located on the back of the rear seat laterally to release the hinging seat. Lift the rear seat to expose the fuel cap. Turn the gas cap ¼ counter-clockwise to remove.
  • Page 21 WARNING: • Always turn the engine off prior to refueling the scooter. • Ensure the fuel tank cap is properly installed before riding. • Do not overfill the tank as it may overflow when the fuel warms up and expands. •...

  • Page 22: F: Pre-Ride Checklist

    F: PRE-RIDE CHECKLIST 1. CHECK THE FUEL LEVEL. Check the fuel gauge. If fuel is needed refer to directions on page 20 of this manual NOTE: Always turn the engine off prior to refueling the scooter. Always use 90 octane gaso- line or higher to refuel the scooter.
  • Page 23 4. CHECK THE TIRES. Measure the pressure in each tire. The correct pressures are: Front 29 PSI Rear 33 PSI Visually inspect the tires for damage and wear. Look for nails, glass or stones what are cutting into the tire casing. Look for partial or abnormal tread wear.
  • Page 24 Rear Brake Adjustment (See Page 33 in Section H). Check the Brake Fluid Level. (See Page 34 in Section H) 6. CHECK THE SPARK PLUG The spark plug will need to be checked if you find the scooter hard to start. The gap should be between 0.023 &...

  • Page 25: G: Proper Operation

    G: PROPER OPERATIONS & TECHNIQUES WARNING: • Be sure you have read this owner manual completely and understand all operating features. • Do not start the engine or operate the scooter in closed areas , as the exhaust fumes are poisonous and inhaling them can cause loss of consciousness and /or even death shortly.
  • Page 26 NOTE: It is recommended to always “prime” the fuel system by kick-starter when starting the scooter in the following situation (DO NOT ADVANCE THE THROTTLE WHILE KICK STARTING): • Cold or wet weather • If the fuel has run dry •...
  • Page 27 • To maximize the engine life, warm up the engine for 2 to 3 minutes prior to riding. No fast acceleration when the engine is still cold. NOTE: The engine will not start unless either the front or rear brake is activated. RETRACTING THE STAND Center Stand –...
  • Page 28 3. RIDING POSITION • Place your hands on the handlebars and step onto the scooter from the left side. • Sit down on the seat while keeping your left foot on the ground for balance. • Place your right hand on the rear brake lever or left hand on rear brake lever. fig 3 4.
  • Page 29 5. PULLING AWAY FROM THE CURB • Sit with a leg on each side of the scooter adjust the rear view mirrors. • Put on your turn signal before pulling away from the curb. • Look over both shoulders for oncoming traffic; be sure that it is safe to pull out into the traffic.
  • Page 30 CAUTION: Test your brakes after washing your scooter or riding through a large pool of water. When this happens, apply the brakes gently until they dry themselves and work effectively again. STOPPING & PARKING • Release the throttle and steer the scooter to the side of the road. Gently apply the front brake with your right hand, and at the same time gently apply the rear brake with your right hand.
  • Page 31 • Limit full throttle operation and avoid any condition that may result in engine overheating. • Always keep the speed below 40 mph. • Do not overload the scooter or carry a passenger during this period. CAUTION: Have your TNG Scooter dealer check the vehicle, if any engine trouble occurs during this period.

  • Page 32: H: Routine Checks & Maintenance

    H: ROUTINE CHECKS & MAINTENANCE...
  • Page 33 NOTE: * If regular driving is in arid or coastal condition, air filter and engine oil may need replaced more frequently. RECOMMENDED: To insure warranty and quality performance have a TN’G dealer perform regular maintenance. TIRE PRESSURE / TREAD Measure the pressure of each tire. The correct pressures are: Front 29 PSI / Rear 33 PSI. Visually inspect the tires for damage and wear or abnormal tread wear.
  • Page 34 HYDRAULIC BRAKE FLUID LEVEL - Front Brake 1. Check the fluid level by looking at the reservoir. The fluid level must be between the two lines. If it is below the lower line, check the brake line and cylinder for a possible leak. 2.
  • Page 35 • Always replace the brake fluid with type DOT 3 brake fluid. RECOMMENDATION: An authorized TN’G Dealer or Service Center should complete all brake fluid adjustments. SPARK PLUG REPLACEMENT Check spark plug if scooter is hard to start. 1. The gap should be between 0.023 & 0.032 inches. 2.
  • Page 36 RECOMMENDATION: Most spark plugs are self-cleaning. After replacing its best to ride the scooter for a minimum of 10 min. CHECKING ENGINE OIL LEVEL When the scooter is new, the oil may need to be changed after the first 300 Km. (please review regular maintenance schedule) Engine oil requires changing at 4000 km intervals after first change.
  • Page 37 CHECK THE TRANSMISSION OIL Inspect the transmission oil and replace if necessary after the first 300 km. The transmission oil is required to be changed every 4000 km or six months which ever comes first. NOTE: Recommend use SAE 10W40 oil in the transmission. 1.
  • Page 38 WARNING: Use caution when changing oil to avoid burns! CAUTION: • If the scooter is used in excessively wet areas, or used in severe conditions replace the transmission oil more often than recommended. • Make sure that the fill and drain plugs are tight and not leaking. •...
  • Page 39 BATTERY MAINTENANCE Your Baja Scooter uses a calcium sealed, maintenance free, VRLA battery and you should not remove the sealing strip once the battery has been installed and prepped by a TNG dealer. NOTE: To protect your battery against failure it is important to keep your battery fully charged.

  • Page 40: Main Fuse

    of 10 hours. Additionally, it is important that your scooter be stored in a dry area and protected from extreme temperatures. BATTERY REPLACEMENT The scooter battery is self-sustained by electric current generated by the alternator within the scooter. It’s a good idea to replace the battery every three years. 1.
  • Page 41 NOTE: Check fuse for good tight contact within fuse housing. WARNING: Always turn the ignition off before inspecting the fuses. CAUTION: • When removing the fuse from the fuse box do not squeeze the fuse puller or it will release the fuse. •...
  • Page 42 • Do not use a fuse of higher amperage than recommended; this will cause extensive damage to the electrical system and possibly a fire. NOTE: If the new fuse burns out immediately, have a TNG dealer check scooters complete electrical system.

  • Page 43: I: Troubleshooting

    I: TROUBLESHOOTING ENGINE IS DIFFICULT TO START 1. Check for Fuel in Carburetor i. If No Fuel a. Out of gas – Fill fuel tank b. Fuel cap air hole blocked – Unblock air hole c. Fuel filter or petcock blocked – Clean or replace ii.
  • Page 44 ii. Spark Plug OK – Check Carburetor 4. Carburetor i. Carburetor Defective a. Blocked idle jet – Clean jet b. Dirty float bowl – Clean bowl c. Low fuel in bowl – Adjust bowl ii. Carburetor OK a. Engine overheated – Check & replace lubricating b.
  • Page 45 LOW POWER OUTPUT FROM ENGINE Causes Solutions 1. Air Cleaner Blocked Clean Air Filter 2. Fuel Line In Carburetor Blocked Remove Residue 3. Excessive Carbon Deposit On Piston Remove Carbon Build-Up In Cylinder & Exhaust System 4. Piston & Cylinder Excessively Worn Replace Piston &...
  • Page 46 POOR FUEL ECONOMY Causes Solutions 1. Fuel System Leaks Repair Leak 2. Air Cleaner Blocked Clean Air Filter 3. Idle Speed Too High Adjust Idle Speed 4. Riding At Excessive Speeds Ride At More Economical Speeds FUEL DRAINING FROM CARBURETOR OVERFLOW TUBE Causes Solutions 1.

  • Page 47: J: Warranty

    WARRANTY CMSI, Inc., warrants to the first retail purchaser of all TNG vehicles from an Authorized CMSI Dealer and each subsequent owner that the vehicle is free from defects in materials and workman- ship for the period stated in this warranty section.
  • Page 48 WARRANTY RESPONSIBILITY The Manufacturer CMSI Inc. To repair or replace , at its option, any part which is proven to be defective in material or factory workmanship under normal use for the applicable warranty period. • The repair or replacement of defective parts under this limited warranty must be made by an Authorized CMSI Dealer or service center.
  • Page 49 Maintenance Schedule are essential. • You are responsible for paying all maintenance costs, including service interval costs. • Failures which occur due to improper maintenance as determined by TNG are not covered under this warranty. • The customer may choose the extended warranty option for engines by purchasing the Interlube Opti engine lubricant at the time of purchase of the new unit and use only that lubricant during the entire warranty period.
  • Page 50 Warranty Coverage Table Coverage Begins The date the motorcycle is delivered to the first retail purchaser Warranty CMSI shall repair or replace, at its option, any part (including parts of the emission control system) that is found defective in material or workmanship under normal use for the applicable time period.
  • Page 51 WARRANTY DISCLAIMERS, LIMITATIONS & EXCLUSIONS Disclaimer of Consequential Damage & Limitation of Implied Warranties CMSI Inc. disclaims any responsibility for: • Loss of time • Loss of use of vehicle • Transportation expenses (rental and /or towing) • Any other incidental or consequential damage •...
  • Page 52 Your Legal Rights These warranties give you specific legal rights. You may also have other rights which vary from state to state. It is the responsibility of the owner to be aware of state laws which pertain to this issue in your particular state.
  • Page 53 • Failure to follow “break-in” procedures • Replacement of expendable maintenance item including, but not limited to: -Spark plug -gaskets -coolant -belts -Filters -hoses -lubricants -fuses -Tires (see Owner’s Manual) • Paint and/or decals fading, peeling, blistering, chipping or rusting. •...
  • Page 54 DISTRIBUTORS LIMITED WARRANTY – NEW MOTORCYCLE CMSI warrants to the first retail purchaser and subsequent purchasers of this vehicle that the motor- cycle is free from defects in materials ands workmanship for the period stated in “Warranty Time Table”. To Qualify For This Warranty •...
  • Page 55 Coverage begins • Original tire on motorcycle - date of delivery • Tire purchased as replacement - date of purchase Warranty Coverage Tires distributed and sold by CMSI which are either • Original equipment on CMSI vehicles, or • Specified by CMSI for the model the tire is installed on and purchased from an Authorized Dealer for replacement use.
  • Page 56 Your Obligation To practice proper tire care and prudent motorcycle operation. You must maintain tire inflation pressure and load in accordance with information in the manual, the tire information label on the motorcycle, and restrictions molded into the tire sidewalls. The replacement of a defective tire under this warranty must be made by an Authorized CMSI Inc Dealer.
  • Page 57 • Tires worn beyond the service limit specified in the appropriate Owners Manual. • Tires rendered unserviceable by road hazard damage, such as impact breaks, punctures, cuts, or snags. • Tires rendered unserviceable by running while flat, spinning, improper inflation, overloading, misalignment, improper mounting during replacement of after repair, or installation on unsuitable rims.
  • Page 58 • Must have been used in an application for which it was designed. Warranty Coverage • CMSI Inc will repair or replace, at its option, any genuine CMSI part that is defective in material or workmanship under normal use. • Proof of date of purchase is required. Parts installed by an Authorized CMSI Dealer: Parts &...

  • Page 59: Emission Control System Warranty

    REPORTING SAFETY DEFECTS If you believe that your vehicle has a defect which could cause an accident or could cause injury or death, you should immediately inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying CMSI Inc. If NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign.
  • Page 60 CMSI Inc. warrants to the first owner and each subsequent owner that his vehicle is designed and built so as to conform at the time of sale with applicable regulations of the US Federal Environmen- tal Protection Agency at the time of manufacture and that it is free from defects in materials and workmanship which cause the motorcycle not to meet US Environmental Protection Agency Stan- dards within the following: If an emission-related part on your motorcycle is defective, the part will be repaired or replaced by...
  • Page 61 consequential damages. Any motorcycle on which the odometer mileage has been changed so that the mileage cannot be determined. RECOMMENDATIONS FOR REQUIRED MAINTENANCE IT IS RECOMMENDED THAT ANY EMISSION SYSTEM MAINTENANCE BE PER- FORMED BY AN AUTHORIZED CMSI DEALER USING GENUINE CMSI REPLACE- MENT PARTS.
  • Page 62 The California Air Resources Board and CMSI, Inc. (hereafter “CMSI”) are pleased to explain the emission control system warranty on your 2005 and later motorcycle. In California new motor vehicles must be designed, built and equipped to meet the State’s stringent anti-smog standards. CMSI must warrant the emission control system on your motorcycle for the periods of time listed below provided there has been no abuse, neglect or improper maintenance of your motorcycle.
  • Page 63 cannot deny warranty solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance. You are responsible for presenting your motorcycle to a CMSI dealer as soon as a problem exists. The warranty repairs should be completed in a reasonable amount of time, not to exceed 30 days.
  • Page 64 is free from defects in material and workmanship which cause such motorcycle to fail to conform with applicable regulations of the United States Environmental Protection Agency or the California Air Resources Board for a period of use (See Warranty Cover- age Table on page 4 of warranty section).
  • Page 65 In the State of California only, Emission Control System emergency repairs, as provided for in the California Administrative Code, may be performed by other than an authorized CMSI dealer. An emergency situation occurs when an authorized CMSI dealer is not reasonably available, a part is not available within 30 days, or a repair is not completed within 30 days.
  • Page 66 use of replacement parts or accessories not conforming to CMSI, Inc. specifications which adversely affect performance and/or use in competitive racing or related events. B. Inspections, replacement of parts and other services and adjustments required for required maintenance. C. Any motorcycle on which the odometer mileage has been changed so that actual mileage cannot be readily determined.
  • Page 67 OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATIONS MAY NOT APPLY TO YOU. B. No express emission control system warranty is give by cmsi except as specifically set forth herein. Any emission control system warranty implied by law, including any warranty of merchantability or fitness for a particular purpose, is limited to the express emission control system warranty terms stated in this warranty.
  • Page 68 THIS WARRANTY IS IN ADDITION TO THE CMSI LIMITED MOTORCYCLE WARRANTY. ADDITIONAL INFORMATION. Any replacement part that is equivalent in perfor- mance and durability may be used in the performance of any maintenance or repairs. However, CMSI is not liable for these parts. The owner is responsible for the performance of all required maintenance.
  • Page 69 8146 304th Ave SE Preston, WA 98050 www.cmsiinc.com WarrantyRev2007-1...

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