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Tormach 24R Operator's Manual

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Original Instructions
OPERATOR'S MANUAL
Version 0624A

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  • Page 1 Original Instructions OPERATOR'S MANUAL Version 0624A...
  • Page 2 Copyright Notice Information is subject to change without notice by Tormach, Inc. For the most recent version of this document, see tormach.com/support. You're welcome to make copies of this document for evaluating, learning about, and/or using the machine. You may not charge for any copies you make beyond the cost of printing.

  • Page 3: Important Information: Please Read First

    If there is any damage or shortages, you must contact possible: Tormach within 30 days of receipt. Create a support Your phone number, address, and company name (if ticket with Tormach Technical Support at applicable).
  • Page 4 All information provided is on an as is basis. The authors, publisher, and Tormach, Inc. ("we", "us", and so on) shall not have any liability for, or responsibility to, any person or entity for any reason for any loss or damage arising from the information contained in this document.

  • Page 5: Table Of Contents

    TABLE OF CONTENTS IMPORTANT INFORMATION: PLEASE READ FIRST SAFETY 1.1 Intended Use 1.2 Machine Standards 1.2.1 American National Safety Institute (ANSI) 1.2.2 Occupational Safety and Health Administration (OSHA) 1.3 Safety Overview 1.3.1 Safety Messages Personal Injury Property Damage 1.3.2 Safety Decals On the Electrical Cabinet Door Next to the Main Disconnect On the Spindle Head...
  • Page 6 Adjust the Spindle Nose Air Seal and Dust Shoe Extend Pressure Regulator Adjust the Dust Shoe Lift Pressure Regulator Adjust the Dust Shoe Lift Speed Control Valve ©Tormach® 2024 Page 6 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...
  • Page 7 PATHPILOT TOOLS AND FEATURES 7.1 Create and Load G-Code Files 7.1.1 Load G-Code Transfer Files to and From the Controller ©Tormach® 2024 Page 7 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...
  • Page 8 Thread Milling in PathPilot Thread Milling Reference Create Text to Engrave on a Part About Engraving Import a DXF File ©Tormach® 2024 Page 8 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...
  • Page 9 Find the Center Rotation of an A-Axis 7.3.2 Set Tool Length Offsets Use an Electronic Tool Setter (ETS) to Measure Tools ©Tormach® 2024 Page 9 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...
  • Page 10 About Maxvel Override 7.5.5 Use Single Block Mode About Single Block 7.5.6 Use the Spindle Override Function ©Tormach® 2024 Page 10 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...
  • Page 11 8.3 Jog the Machine 8.3.1 About Jogging About Continuous Velocity Jogging About Step Jogging 8.3.2 Jog Controls Reference ©Tormach® 2024 Page 11 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...
  • Page 12 9.2.4 Arc at Feed Rate (G02 and G03) Radius Format Arc Center Format Arc Arc in XY Plane ©Tormach® 2024 Page 12 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...
  • Page 13 9.3.7 Boring Cycle (G85) 9.3.8 Boring Cycle (G86) 9.3.9 Boring Cycle (G88) 9.3.10 Boring Cycle (G89) 9.4 Programming M-Code ©Tormach® 2024 Page 13 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...
  • Page 14 9.6.3 Subroutines Subroutines Reference Conditional Subroutines Reference if/endif if/elseif/else/endif Repeating Subroutines Reference Looping Subroutines Reference do/while while/endwhile ©Tormach® 2024 Page 14 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...
  • Page 15 11.8.5 Lost Motion on Axis Travel 11.9 Spindle Drive Subsystem 11.9.1 The Spindle Won't Turn Run and Direction Commands Reference ©Tormach® 2024 Page 15 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...
  • Page 16 14.10.1 X1: AC Terminal Strip (Sheet 11) 14.10.2 X2: Control Terminal Strip (Sheet 12) 14.10.3 X2: Control Terminal Strip (Sheet 13) ©Tormach® 2024 Page 16 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...
  • Page 17 14.10.6 X24: ATC Terminal Strip (Sheet 16) 14.11 Wiring Table (Sheets 17-19) 14.12 Electrical Cabinet Layout 14.13 Operator Console Schematic ©Tormach® 2024 Page 17 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 19: Safety

    SAFETY IN THIS SECTION, YOU'LL LEARN: About the standards and safety precautions associated with this machine. Before operating the machine in any way, you must read and understand this section. Safe operation of the machine depends on its proper use and the precautions you take. Only trained personnel —...

  • Page 20: Intended Use

    To safely operate products, you must obey all safety precautions and warnings that are on the machines and in the documentation. ©Tormach® 2024 Page 20 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 21: Machine Standards

    Reduce Risks Associated with Machine Tools 1.2.2 Occupational Safety and Health Administration (OSHA) OSHA 1910.212 General Requirements for All Machines ©Tormach® 2024 Page 21 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 22: Safety Overview

    Do not remove any safety decals. If any safety machine. decals become worn or damaged, contact Tormach Technical Before operating the machine in any way, you must read and Support for guidance on receiving replacement decals.

  • Page 23: Next To The Main Disconnect

    Chips, dust, and vapors from certain materials can be toxic or otherwise ©Tormach® 2024 Page 23 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 24: On The Gantry And The Spindle Head

    The serial number plate is on the side of the electrical cabinet, near the Main Disconnect switch. ©Tormach® 2024 Page 24 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 25: Machine Safety

    Taking measurements. Immediately clean up spills after they occur. Doing any other action inside the machine's motion envelope. ©Tormach® 2024 Page 25 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 26: Tooling

    Never machine abrasive, carcinogenic, explosive, machining operations. flammable, radioactive, or toxic materials. Such materials include, but are not limited to: ©Tormach® 2024 Page 26 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 27: Electrical Safety

    Never reach into the electrical cabinet with the machine powered on. Never modify the machine's electronics. Never drill into the electrical cabinet. ©Tormach® 2024 Page 27 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 29: About Your Machine

    ABOUT YOUR MACHINE IN THIS SECTION, YOU'LL LEARN: About this machine's specifications. CONTENTS 2.1 Performance Expectations 2.2 Machine Specifications...

  • Page 30: Performance Expectations

    Note: The resolution of motion is the minimum discrete positional move. Ball Screw Positional Accuracy ±0.002 in./ft (±50 micron/300 mm) Repeatability ±0.001" (±0.0254 mm) ©Tormach® 2024 Page 30 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 31: Machine Specifications

    Precision Linear Guideway Ball Screw Diameter 16 mm Machine Construction Stand Welded Steel Machine Base Cast Iron ©Tormach® 2024 Page 31 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...
  • Page 32 Resolution 0.00025" (0.006 mm) Ball Screw Positional Accuracy ±0.002 in./ft (±50 micron/300 mm) Repeatability ±0.001" (±0.0254 mm) ©Tormach® 2024 Page 32 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 33: Site Requirements

    SITE REQUIREMENTS IN THIS SECTION, YOU'LL LEARN: About the site requirements of this machine (including electrical and power requirements). Before operating the machine in any way, you must read and understand this section. CONTENTS 3.1 General Site and Space Requirements 3.2 Electrical and Power Requirements...

  • Page 34: General Site And Space Requirements

    Machine Size 71" × 39" (1.8 m × 1 m) Machine Height 77" (1.9 m) ©Tormach® 2024 Page 34 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 35: Electrical And Power Requirements

    Power Requirements" (above), you may consider the following. You must consult with an electrician to determine the suitability for your site. ©Tormach® 2024 Page 35 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 37: Installation

    INSTALLATION IN THIS SECTION, YOU'LL LEARN: About the installation process required for this machine. Before operating the machine in any way, you must read and understand this section. CONTENTS 4.1 Before You Begin 4.2 Move the Pallet 4.3 Unpack the Machine Crate 4.4 Lift and Move the Machine 4.5 Level the Machine 4.6 Install the Stand End Panel...

  • Page 38: Before You Begin

    Carpenter's level Dead-blow hammer (or similar) 4.1.1 Packing List Distilled water The following items are included with your 24R (PN 39532): Drill 24R Machine Owner's Kit (PN 39534) Ladder (optional) CW3000 Chiller (PN 35161) Metric hex wrench set (provided in the tool bag) Chiller Alarm Cable (PN 50381)
  • Page 39 16 mm wrench 21 mm wrench 22 mm wrench 24 mm wrench Adjustable wrench (provided in the tool bag) ©Tormach® 2024 Page 39 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 40: Move The Pallet

    (or similar lifting equipment rated for uneven surfaces) to move the pallet(s). ©Tormach® 2024 Page 40 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 41: Unpack The Machine Crate

    4: INSTALLATION 4.3 Unpack the Machine Crate The Tormach tool bag contains the following tools and 4.3 UNPACK THE MACHINE CRATE items: Tools and Items Required 6 mm Vacuum Gasket (PN 50362), 6 m Pallet jack 18 mm - 21 mm Wrench (PN 50358)

  • Page 42: Lift And Move The Machine

    Verify that the feet aren't touching the pallet. ©Tormach® 2024 Page 42 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...
  • Page 43 Lift the machine off of the supports with the pallet jack. 11. Repeat Step 10 until the weight of the machine is entirely on the floor. ©Tormach® 2024 Page 43 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 44: Level The Machine

    4. Tighten the top nut (the jam nut) on each foot with a 24 mm wrench. ©Tormach® 2024 Page 44 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 45: Install The Stand End Panel

    3. Install the stand end panel onto the machine stand with the four screws from Step 2 and a 3 mm hex wrench. ©Tormach® 2024 Page 45 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 46: Install The Controller Arm

    6. Tighten the cross bolt on the square tube arm with a 17 mm socket wrench and a 17 mm hex wrench. Figure 4-9: Controller Arm mounting pad. ©Tormach® 2024 Page 46 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...
  • Page 47 M5 split lock washers, and a 4 mm hex wrench. Figure 4-12: Tightening the monitor bracket in place. ©Tormach® 2024 Page 47 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...
  • Page 48 18. Attach four wire tie mounts to the monitor post with four 4 mm flat head machine screws and a Phillips screwdriver. ©Tormach® 2024 Page 48 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 49: Install The Controller

    16 mm hex wrench. Figure 4-17: Attaching the keyboard tray to the lower controller arm mount (from below). ©Tormach® 2024 Page 49 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...
  • Page 50 Then, route the cables through the slots in the cable to the operator console. square tube arm that's connected to the machine stand. ©Tormach® 2024 Page 50 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...
  • Page 51 17. Secure the cables to the wire tie mounts that you installed on the round monitor post with four 4 in. cable ties. ©Tormach® 2024 Page 51 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 52: Install The Monitor

    8 mm hex wrench and a 16 mm wrench. Once complete, securely tighten the pivot screws. ©Tormach® 2024 Page 52 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 53: Install The Pathpilot Controller

    3. Attach the controller to its mount by sliding the standoffs through the key slots. ©Tormach® 2024 Page 53 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...
  • Page 54 14. Route the loose end of the Ethernet cable toward the PathPilot controller, and then connect it to the PathPilot controller. ©Tormach® 2024 Page 54 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...
  • Page 55 15. Secure the operator box cable, Ethernet cable, and power supply cables to the Controller Arm with four wire tie mounts and four cable ties. ©Tormach® 2024 Page 55 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 56: Make Water Chiller Connections

    Chiller Alarm Input port on the side of the left end of the electrical cabinet. ©Tormach® 2024 Page 56 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 57: Verify The Installation

    Mains power is now connected to the machine. 5. Push the Power button on the PathPilot controller, if it's not already powered on. ©Tormach® 2024 Page 57 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 58: Verify Limit Switch Function

    Figure 4-33: Machine OK light on the Status tab. 9. Select Reset. Figure 4-36: Machine limit switches. ©Tormach® 2024 Page 58 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 59: Verify Axes Function

    If it's set to 0%, the spindle won't move during the following steps in this procedure. For information, see"About Spindle Override" (page 137). ©Tormach® 2024 Page 59 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 60: Power Off The Machine

    PathPilot interface, on the Status tab, the Machine OK light illuminates yellow. 2. From the PathPilot interface, select Exit. ©Tormach® 2024 Page 60 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 61: Install The Automatic Tool Changer (Optional)

    Lubricated Air You must lubricate the air with air tool oil. ©Tormach® 2024 Page 61 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...
  • Page 62 6. From the top of the spindle, disconnect the two water lines with a 14 mm wrench. ©Tormach® 2024 Page 62 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 63: Install The New Spindle (Iso20)

    4.11.4 Install the New Spindle (ISO20) Before You Begin: A Note About Spindle Heights You can adjust the installation height on the 24R spindle to fit your project. For example, you can install it lower to be able to machine thin parts with short tools or you can raise the spindle up to give yourself more clearance for thicker parts and long tooling.
  • Page 64 4. Remove the two shipping bolts from the top of the spindle. ©Tormach® 2024 Page 64 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 65: Rewire The Atc Cable

    ©Tormach® 2024 Page 65 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...
  • Page 66 7. Trim away the extra plastic and paper from inside of the cable, and clean any talcum powder from the wires. ©Tormach® 2024 Page 66 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 67: Install The Solenoid Tray

    ATC control board mounted in it. Figure 4-62: Control board in the solenoid tray. Figure 4-64: Solenoid control assembly. ©Tormach® 2024 Page 67 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 68: Connect The Filter-Regulator-Lubricator (Frl) To The Rear Of The Machine

    Then, secure the socket head cap screw to the wrench. Teflon tape is preinstalled on these elbows. machine with a 3 mm hex wrench. ©Tormach® 2024 Page 68 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 69: Connect The Air Lines To The Spindle

    3. Identify and connect the following air lines to the push- to-connect fittings on the top of the spindle. ©Tormach® 2024 Page 69 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 70: Install The Lifting Dust Shoe

    Securely tighten both fittings. fitting into the upper port on the double rod cylinder (furthest from the dust shoe). ©Tormach® 2024 Page 70 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 71: Install The Atc Communication Board

    Connect the loose end of wire 530 to the open port of the terminal block connected to wire 490. ©Tormach® 2024 Page 71 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 72: Install The Atc Rack

    ATC rack. ©Tormach® 2024 Page 72 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 73: Mount The Atc Rack

    Remove the punch-out. Figure 4-86: ATC rack standoff holes. ©Tormach® 2024 Page 73 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 74: Inspect The Atc Control Board

    The Rack ATC tab displays next to the Status tab. moves upward when it is lifted. This valve should be open ©Tormach® 2024 Page 74 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 75: Adjust The Spindle Nose Air Seal And Dust Shoe Extend Pressure Regulator

    1. From the PathPilot interface, select Lift/Lower Dust regulator, and pull down to unlock the pressure Shoe. regulator. ©Tormach® 2024 Page 75 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 76: Adjust The Dust Shoe Lift Speed Control Valve

    1. From the PathPilot interface, select Lift/Lower Dust Shoe to lift the dust shoe. Observe the speed of how ©Tormach® 2024 Page 76 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 77: Verify The Spindle Direction

    Draw a vertical line onto the tape. Then install the tool holder into the spindle. ©Tormach® 2024 Page 77 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 78: Align The Atc Rack

    Figure 4-98: Wire U and wire V on the VFD. 4.11.17 Align the ATC Rack Before using the 24R ATC for the first time, you must set the tool change positions for tool pockets A and J to align the ATC rack to the machine's reference position.

  • Page 79: Run The Spindle Break-In Program

    3. From the PathPilot interface, on the File tab, open the Examples folder. Then, double click the program called 24R_spindle_breakin.ngc. ©Tormach® 2024 Page 79 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 80: Set Up The Pathpilot Controller

    Internet button LED light is on. (To configure the network, select the LED light.) Then, select Update. ©Tormach® 2024 Page 80 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 81: System Basics

    SYSTEM BASICS IN THIS SECTION, YOU'LL LEARN: About the main components of the machine and how it moves. Before operating the machine in any way, you must read and understand this section. CONTENTS 5.1 System Reference 5.2 Basic Controls Reference 5.3 Connectors Reference...

  • Page 82: System Reference

    The Y-axis, which is (horizontally) along the length of the machine table. The Z-axis, which is (vertically) along the Z-axis linear ©Tormach® 2024 Page 82 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 83: Basic Controls Reference

    The PathPilot control system consists of one of the following: Controller Arm Controller (Optional) Jog Shuttle Keyboard ©Tormach® 2024 Page 83 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 84: Connectors Reference

    Accessory Power Port (2x) On the front right end of the electrical cabinet. ©Tormach® 2024 Page 84 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...
  • Page 85 PathPilot interface and the machine. Emergency Stop Input On the front right end of the electrical cabinet. ©Tormach® 2024 Page 85 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 87: Pathpilot Interface Overview

    PATHPILOT INTERFACE OVERVIEW IN THIS SECTION, YOU'LL LEARN: How PathPilot is organized, and where you can access each tool or feature. CONTENTS 6.1 About PathPilot 6.2 Notebook Section 6.3 Persistent Controls 6.4 Keyboard Shortcuts 6.5 Manage PathPilot Versions...

  • Page 88: About Pathpilot

    Persistent Controls section is in the bottom half. Figure 6-1: Sections in the PathPilot interface. ©Tormach® 2024 Page 88 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 89: Notebook Section

    Send G-code commands directly to the machine using the Manual Data Input (MDI) Line DRO field. For information, see "Manually Enter Commands" (page 138). ©Tormach® 2024 Page 89 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 90: Offsets Tab

    For information, see "View Work Offsets" (page 130). From the Status tab, you can do the following activities: ©Tormach® 2024 Page 90 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...
  • Page 91 For information, see "Enable an Internet Connection" (page 114). Update or install a previous version of PathPilot. For information, see "Manage PathPilot Versions" (page 95). ©Tormach® 2024 Page 91 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 92: Persistent Controls

    Use overrides to change the feed rate, spindle speed, program: and maximum velocity. Move the machine axes. For information, see "Jog the Machine" (page 152). ©Tormach® 2024 Page 92 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...
  • Page 93 For information, see "Change the Tool Number" (page 138); "Use a G30 Position" (page 138) "View the Tool Length" (page 138). ©Tormach® 2024 Page 93 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 94: Keyboard Shortcuts

    From the Main tab, quickly edit a G-code program with conversational programming Space Bar Feed hold the machine ©Tormach® 2024 Page 94 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 95: Manage Pathpilot Versions

    6. From the Software Update dialog box, select Browse. Figure 6-15: Software Update dialog box. 4. Select Install. Figure 6-18: Software Update dialog box. ©Tormach® 2024 Page 95 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 96: Install A Previous Version Of An Update File

    3. From the Software Update dialog box, select Browse. Figure 6-21: Software Update dialog box. 4. From the Browse dialog box, select Previous Versions. ©Tormach® 2024 Page 96 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 97: Pathpilot Tools And Features

    PATHPILOT TOOLS AND FEATURES IN THIS SECTION, YOU'LL LEARN: How to use PathPilot, depending on the activity that you want to do. CONTENTS 7.1 Create and Load G-Code Files 7.2 Machine Settings and Accessories 7.3 Set Up G-Code Programs 7.4 Run G-Code Programs 7.5 Control G-Code Programs 7.6 System File Management...

  • Page 98: Create And Load G-Code Files

    3. Select the location to which you want to copy the Figure 7-4: File tab. transferred file. ©Tormach® 2024 Page 98 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 99: Access Recent G-Code Files

    "Transfer Files to and From the Controller" Figure 7-8: Job assignment editor. (on the previous page). To edit G-code with a text editor: ©Tormach® 2024 Page 99 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 100: Change The Step Order

    Close. When prompted, select Close Without To search in the code: Saving. ©Tormach® 2024 Page 100 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 101: Set A New Start Line

    4. (Optional) Select Enter. PathPilot finds the next instance of the searched text. 5. (Optional) Select Enter+Shift. ©Tormach® 2024 Page 101 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 102: Change The View Of The Tool Path Display

    In the Tool Path display, there are four different line types: Dotted Blue Lines Indicate the boundary box (the ends of travel of the axes). ©Tormach® 2024 Page 102 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 103: Use Conversational Programming

    Figure 7-15: Conversational DROs on the Face tab. Parameters common to most operations, like speeds and feeds. ©Tormach® 2024 Page 103 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 104: About Facing

    X/Y plane over a Z range to form a boss. For information, see with microscopic height differences. "About Profiling" (on the next page). ©Tormach® 2024 Page 104 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 105: About Profiling

    — in the Z DOC DRO field. g. In the Z DOC DRO field, type the desired amount of material to remove. ©Tormach® 2024 Page 105 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 106: Profiling Reference

    2. From the Conversational DROs group, set the To create a rectangular pocket on a part: parameters for the pocket operation. ©Tormach® 2024 Page 106 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 107: About Pockets

    4. Makes a cut around the perimeter of the pocket. About Rectangular Pockets PathPilot does one of the following, depending on the diameter of the tool: ©Tormach® 2024 Page 107 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 108: Create Hole Locations On A Part (Drill)

    3. In the Number of Holes DRO field, type the number of error displays on the Status tab. holes (greater than 0) required for the pattern. ©Tormach® 2024 Page 108 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 109: About Drilling

    1. In the Spot Tool # DRO field, type the number of the spot positive angle produces a counterclockwise rotation. drill. ©Tormach® 2024 Page 109 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 110: Create Threads On A Part

    2. From the Conversational DROs group, set the parameters for the thread milling operation. Figure 7-21: Conversational DROs on the Thread Mill tab. ©Tormach® 2024 Page 110 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 111: About Thread Milling

    The right-handed threads are based on pitch, diameter, and length. ©Tormach® 2024 Page 111 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 112: About Engraving

    .dxf file. For example, you could use this feature to engrave logos or artwork. ©Tormach® 2024 Page 112 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 113: Working With Layers And Shapes

    Outside / Right: Offsets the tool path right of the drawing path, seen from the direction where the tool ©Tormach® 2024 Page 113 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 114: Machine Settings And Accessories

    MDI Line DRO field, type ADMIN DROPBOX. Figure 7-27: Network Configuration dialog box. 2. From the Network Configuration dialog box, in the ©Tormach® 2024 Page 114 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 115: Enable Automatic Updates

    Select Exclude page). Folder..If desired, you can enable automatic updates for PathPilot. To enable automatic updates: ©Tormach® 2024 Page 115 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 116: Change The Network Name

    A larger tool path window that's always visible at the top of the screen, regardless of which tab you have active. ©Tormach® 2024 Page 116 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 117: Disable Limit Switches

    Note: By default, the Limit Switches checkbox is selected. To disable limit switches: 1. From the Settings tab, clear the Limit Switches checkbox. ©Tormach® 2024 Page 117 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 118: About Limit Switches

    To limit G30 moves: From the Settings tab, select G30/M998 Move in Z Only. Figure 7-39: Settings tab. ©Tormach® 2024 Page 118 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 119: About Soft Keyboards

    To enable the USB M-Code I/O Interface Kit: From the Settings tab, select USB IO Kit (PN 32616). Figure 7-44: Settings tab. Figure 7-42: Settings tab. ©Tormach® 2024 Page 119 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 120: Enable Feeds And Speeds Suggestions In Conversational Routines

    7.2.11 Use a USB Camera to verify the memory size of a controller. You can purchase a Tormach USB Camera (PN 51240) with a After plugging in the USB camera, navigate to the camera metal case, mounting bracket, and 15-foot USB cable. Other settings.

  • Page 121: Automatic E-Stop Loop Recording ("Dashcam")

    Alternatively, you could transfer the video or image files to a Windows or macOS computer for review. ©Tormach® 2024 Page 121 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 122: File Naming Convention

    G-code file. The suffix for each file uses a time stamp format. This makes it easy to distinguish multiple runs of the same G-code program. ©Tormach® 2024 Page 122 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 123: Set Up G-Code Programs

    2. Position the probe near the workpiece or vise. 3. One at a time, select Find X+, Find X-, Find Y+, Find Y-, ©Tormach® 2024 Page 123 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 124: Use A Probe To Find The Center Of A Feature

    Rect/Circ tab. 2. Position the probe below the top surface of the boss and on the left-hand side. ©Tormach® 2024 Page 124 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 125: Find The Center Rotation Of An A-Axis

    2. Put a tool into a tool holder, and set it aside to measure. Set the ETS Height For information, see Set Up Tooling. ©Tormach® 2024 Page 125 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 126: Set The Ets Height

    Figure 7-64: Set G37 ETS Position on the Probe tab. see "ETS Placement Layout" (page 261). The G37 position is now set. ©Tormach® 2024 Page 126 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 127: Measure Tools Using An Electronic Tool Setter (Ets)

    ©Tormach® 2024 Page 127 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 128: Touch Off The Tool Length Offsets

    6. Slowly jog the Z-axis down (-Z) until it's 0.04 in. (1 mm) from the reference surface. Figure 7-66: Tool DRO field. ©Tormach® 2024 Page 128 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 129: About Tool Offsets

    PathPilot must account for the difference in tool length. In CNC machines, the tool length offset is applied using a G43 command. ©Tormach® 2024 Page 129 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 130: Set The Z-Axis Work Offset With An Electronic Tool Setter (Ets)

    From the Offsets tab, on the Work tab, identify the Figure 7-70: Work tab on the Offsets tab. Work Offsets Table window. ©Tormach® 2024 Page 130 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 131: View Available G-Code Modes

    From the Settings tab, find the G-Code Description window. Figure 7-72: G-code Description window on the Settings tab. ©Tormach® 2024 Page 131 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 132: Run G-Code Programs

    To find which axis is active while jogging your machine: Figure 7-77: Step buttons (in G20 mode). ©Tormach® 2024 Page 132 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 133: Jog In Continuous Velocity Mode

    Figure 7-80: Step buttons (in G20 mode). current position of the machine axes. You must reference the machine at the following times: ©Tormach® 2024 Page 133 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 134: Start A Program

    Before referencing the machine. For information, see "Reference the Machine" (page 151). ©Tormach® 2024 Page 134 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 135: Control G-Code Programs

    MDI, jogging, and G-code program G01/G02/G03 moves. The override has no effect on G00 (rapid) moves. ©Tormach® 2024 Page 135 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 136: Use M01 Break Mode

    "About Maxvel Override" (below). About Maxvel Override The maxvel override function affects G00 and G01 commands, and it's useful for: ©Tormach® 2024 Page 136 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 137: About Spindle Override

    The spindle speed range is 10,000 rpm to 24,000 rpm. For information, see "About Feed Rates" (below). ©Tormach® 2024 Page 137 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 138: Change The Tool Number

    MDI Line DRO field. For information, see "About the To go to a set G30 position: MDI Line DRO Field" (on the next page). ©Tormach® 2024 Page 138 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 139: About The Mdi Line Dro Field

    PathPilot has relevant details about the tooling. If you account. haven't yet done so, go to "Create Tool Descriptions" (page 141). ©Tormach® 2024 Page 139 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 140: Refresh Dro Field Values

    Note: After PathPilot calculates values for the of flutes, RPM, and feed rate. machining-related DRO fields, the background turns green. ©Tormach® 2024 Page 140 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 141: Enable Feeds And Speeds Suggestions In Conversational Routines

    0.75 length of cut (loc) (page 139). Using a personal description likely won’t contain meaningful information for PathPilot. ©Tormach® 2024 Page 141 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 142: Automatically Generate Tool Descriptions

    (0) RPM lollypop, associated Automatically Generate Tool Descriptions flycut, with it. If you're using a Tormach tool, you can enter the part number shearhog, to automatically generate tool descriptions in the Tool Table drag, saw, window. indexable flutes A number...

  • Page 143: Use Cycle Counters (M30 And M99)

    M99 B #5653 To change a counter value explicitly, use a G10 command: G10 L99 P~ Q~ ©Tormach® 2024 Page 143 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 144: System File Management

    USB drive. 2. From the PathPilot interface, on the Main tab, in the ©Tormach® 2024 Page 144 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 145: About Backup Files

    PathPilot controller. Store the file externally to use if you replace your controller or restore it to factory settings. ©Tormach® 2024 Page 145 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 146: Import And Export The Tool Table

    The Import dialog box displays. 3. Select Save. The .csv file is saved in the File tab. ©Tormach® 2024 Page 146 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...
  • Page 147 Copy to USB. 5. Select Eject. It's safe to remove the USB drive from the controller. ©Tormach® 2024 Page 147 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 149: Basic Operations

    BASIC OPERATIONS IN THIS SECTION, YOU'LL LEARN: About the basic operations required for most projects, organized as a suggested project workflow. CONTENTS 8.1 Start the Machine 8.2 Reference the Machine 8.3 Jog the Machine 8.4 Manually Control the Spindle 8.5 Load G-Code 8.6 Install a Tool in an ER Collet Spindle 8.7 Set Tool Length Offsets 8.8 Set Work Offsets...

  • Page 150: Start The Machine

    2. Twist out the machine's red Emergency Stop button, which enables movement to the machine axes and the spindle. 3. Press the Reset button. ©Tormach® 2024 Page 150 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 151: Reference The Machine

    When referencing, the machine moves each axis to the end of its travel. The machine stops at the limit switch, which sets the axis’ reference position. ©Tormach® 2024 Page 151 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 152: Jog The Machine

    For more information on step mode, see "About Step Jogging" of which mode is indicated in PathPilot. (below). ©Tormach® 2024 Page 152 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 153: Jog Controls Reference

    Rotating either clockwise jogs the axis in the positive direction. Rotating either counterclockwise jogs the axis in the negative direction. ©Tormach® 2024 Page 153 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 154: Manually Control The Spindle

    Use lower spindle speeds when you're using larger cutting tools; use higher spindle speeds when you're using smaller cutting tools. ©Tormach® 2024 Page 154 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 155: Load G-Code

    Note: This function is only available for files stored on the PathPilot controller. PathPilot loads the G-code file and opens the Main tab. ©Tormach® 2024 Page 155 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 156: Install A Tool In An Er Collet Spindle

    Figure 8-8: The collet tilted into place. 3. Loosely thread the nut on the spindle, insert the tool, and then tighten the collet. ©Tormach® 2024 Page 156 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 157: Set Tool Length Offsets

    Set up the Electronic Tool Setter (ETS) above the ETS. Measure Tools Using an Electronic Tool Setter (ETS) ©Tormach® 2024 Page 157 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 158: Set The G37 Position

    5. From the PathPilot interface, on the ETS Setup tab, find the ETS G37 Position Setup group, and select Set G37 ETS Position. ©Tormach® 2024 Page 158 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 159: Automatically Measure Tool Lengths (With G37)

    5. From the PathPilot interface, in the Tool DRO field, type field, type G37. Then select the Enter key. 0. Then select the Enter key. ©Tormach® 2024 Page 159 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 160: Measure Tools Using A Known Reference Height

    Tool offsets allow you to use various tools while still programming with respect to the workpiece. Tools can have ©Tormach® 2024 Page 160 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...
  • Page 161 ©Tormach® 2024 Page 161 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 162: Set Work Offsets

    3. Use the ETS to measure the length of the tool in the spindle. G54.1 P8 G59.2 ©Tormach® 2024 Page 162 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...
  • Page 163 Name G54.1 P10 Not used G54.1 P11 Not used G54.1 P499 Not used G54.1 P500 Not used ©Tormach® 2024 Page 163 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 165: Programming

    PROGRAMMING IN THIS SECTION, YOU'LL LEARN: About the languages that are understood and interpreted by PathPilot. CONTENTS 9.1 Programming Overview 9.2 Programming G-Code 9.3 Programming Canned Cycles 9.4 Programming M-Code 9.5 Programming Input Codes 9.6 Advanced Programming...

  • Page 166: Programming Overview

    1. (Optional) Block delete character (/) A word is indicated by the following, in the order listed: 2. (Optional) Line number ©Tormach® 2024 Page 166 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 167: Letters

    (decimal point). Arc radius, or canned cycle retract level Spindle speed Tool selection Synonymous with A ©Tormach® 2024 Page 167 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 168: Order Of Execution

    If each group 20. Set canned cycle return level mode (G98, G99) ©Tormach® 2024 Page 168 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 169: Modal Groups

    Program stop and program end G85, G86, M02, M30, G88, G89} M60} Group {}{M03, M05} Spindle control ©Tormach® 2024 Page 169 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 170: Comments

    Set exact path control mode Set blended path control mode High-speed peck drill Multi-pass threading cycle Cancel canned cycles ©Tormach® 2024 Page 170 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...
  • Page 171 Feed rate mode G96, G97 Spindle control mode Initial level return / R-point level after canned cycles ©Tormach® 2024 Page 171 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 172: Programming G-Code

    The G01 is optional if the current motion mode is as optional are required. G01. ©Tormach® 2024 Page 172 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 173: Arc At Feed Rate (G02 And G03)

    180 Z~ is the Z-axis coordinate degrees to 359.999 degrees. ©Tormach® 2024 Page 173 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 174: Arc In Xy Plane

    (Tool Start Position: X0, Y0, Z1) N2 G90 G80 G40 G54 G20 G17 G94 G64 (SAFETY BLOCK) N5 G90 G20 ©Tormach® 2024 Page 174 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 175: Dwell (G04)

    To define an entry in the tool table, program: G10 L1 P~ R~ with the current G5x and G92 offsets active, program: G10 L10 P~ R~ ©Tormach® 2024 Page 175 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 176: Set Tool Table (G10 L11)

    To store the current absolute position into parameters 5161- G59.3 = 9) 5163, program: G28.1 X~ is the X-axis coordinate ©Tormach® 2024 Page 176 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 177: Return To Predefined Position (G30 And G30.1)

    1. Jog the machine over the center of the ETS. 2. From the Probe tab, on the ETS Setup tab, select Set G37 ETS Position. ©Tormach® 2024 Page 177 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 178: Straight Probe (G38.X)

    If the shank of the probe is known to be well-aligned with the input Z-axis and the probe tip radius is known precisely, you can use ©Tormach® 2024 Page 178 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 179: Cutter Compensation (G40, G41, G42)

    To apply a tool length offset from a stored value in the tool table, program: G43 H~ ©Tormach® 2024 Page 179 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 180: Engrave Sequential Serial Number (G47)

    To select work offset 2, program: G55 or G54.1 P2 To select work offset 3, program: G56 or G54.1 P3 ©Tormach® 2024 Page 180 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 181: Set Exact Path Control Mode (G61)

    Interpretation of the operating system code can be in one of two distance modes: absolute or incremental. ©Tormach® 2024 Page 181 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 182: Feed Rate Mode (G93, G94, And G95)

    It's an error if: To set the active feed rate mode to units per minute mode, program: G94 ©Tormach® 2024 Page 182 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...
  • Page 183 S is not specified with G96 A feed move is specified in G96 mode while the spindle is not turning ©Tormach® 2024 Page 183 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 184: Programming Canned Cycles

    (Z-axis for XY-plane, X-axis Troubleshooting for YZ-plane, Y-axis for XZ-plane) It's an error if: ©Tormach® 2024 Page 184 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 185: High Speed Peck Drill (G73)

    Program: G73 X~ Z~ R~ L~ Q~ Q~ is the delta increment along the Z-axis The G73 cycle is as follows: ©Tormach® 2024 Page 185 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...
  • Page 186 N20 G00 X1 Y1 N25 Z0.5 N30 G81 Z-0.25 R0.125 F5 (Drill Cycle Invoked) N35 X2 N40 X3 N45 Y2 ©Tormach® 2024 Page 186 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 187: Simple Drilling Cycle (G82)

    P specifies the number of seconds to dwell. The G85 cycle is as follows: Program: G89 X~ Y~ Z~ A~ R~ L~ P~ ©Tormach® 2024 Page 187 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...
  • Page 188 Step 3: Dwell for the P number of seconds. Step 4: Retract the Z-axis at the current feed rate to clear Z. ©Tormach® 2024 Page 188 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 189: Programming M-Code

    The spindle is stopped (like M05) The current motion mode is set to G01 (like G01) Coolant is turned off (like M09) ©Tormach® 2024 Page 189 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 190: Display Information And Capture Images During An M00 Or M01 Break

    M01 break, you can also use a USB camera (if installed) to take a picture. ©Tormach® 2024 Page 190 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 191: Coolant Control (M07, M08, And M09)

    To disable the spindle speed override control, program: M51 The following is not legal: M64 P023 M64 P0 P2 P3 ©Tormach® 2024 Page 191 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 192: Wait On Input (M66)

    The Q value is ignored if the L word is zero (IMMEDIATE). A Q value of zero is an error if the L word is non-zero. ©Tormach® 2024 Page 192 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 193: Programming Input Codes

    It's an error if: A negative T number is used A T number larger than 1000 is used ©Tormach® 2024 Page 193 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 194: Advanced Programming

    They are read/write (can be ©Tormach® 2024 Page 194 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 195: Numbered Parameters Reference

    5211-5219: G92 offset (X Y Z A B C U V W) This is so two subroutines can use the same parameter names ©Tormach® 2024 Page 195 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 196: Expressions

    ABS[arg]: Absolute value ACOS[arg]: Inverse cosine ASIN[arg]: Inverse sine COS[arg]: Cosine EXP[arg]: e raised to the given power (ex) ©Tormach® 2024 Page 196 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 197: Subroutines

    The file ends with the extension .nc. If/elseif/else/endif: Conditionally execute the subroutine Break: Break out of a while or if/elseif statement ©Tormach® 2024 Page 197 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 198: Conditional Subroutines Reference

    If/endif example: o100 sub ©Tormach® 2024 Page 198 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 199: Do/While

    A undefined label on else or elseif A label on else, elseif or endif not pointing to a matching ©Tormach® 2024 Page 199 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 201: Machine Maintenance

    MACHINE MAINTENANCE IN THIS SECTION, YOU'LL LEARN: About the required maintenance procedures that you must do so that this machine operates as designed. Before operating the machine in any way, you must read and understand this section. CONTENTS 10.1 Machine Safety 10.2 Maintenance Schedules 10.3 Regularly Maintaining the Machine...

  • Page 202: Machine Safety

    Only trained personnel — with a clear and thorough understanding of its operation and safety requirements — shall operate this machine. ©Tormach® 2024 Page 202 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 203: Maintenance Schedules

    For information, see "Diagrams and Parts Lists" (page 235). For any additional support, we can help. Create a 10.2.5 Semi-Annually support ticket with Tormach Technical Support at Lubricate the linear blocks. tormach.com/how-to-submit-a-support-ticket for guidance on Lubricate the axis motor couplers with synthetic silicone how to proceed.

  • Page 204: Regularly Maintaining The Machine

    Bring the machine out of reset and reference it. and clean it if necessary. 6. Jog the machine through its full length of travel. ©Tormach® 2024 Page 204 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 205: Maintain The Chiller

    Figure 10-3: Example of bearing blocks. ©Tormach® 2024 Page 205 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 206: Ball Screws

    If you use excessively high quantities of regularly do the following: lubricant, or excessively high lubricating pressure, it could cause machine damage. ©Tormach® 2024 Page 206 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...
  • Page 207 Put LPS 3® (or similar rust inhibitor) on all exposed, non- painted metal surfaces before leaving the machine unused. ©Tormach® 2024 Page 207 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 209: Troubleshooting

    TROUBLESHOOTING IN THIS SECTION, YOU'LL LEARN: About common causes of failure in this machine, and our recommendations for diagnosing and correcting them. WARNING! Electrocution Hazard - Electrical Cabinet: Do not make or disconnect connections under power. Before operating the machine in any way, you must read and understand this section. CONTENTS 11.1 Troubleshooting Safety 11.2 Getting Help...

  • Page 210: Troubleshooting Safety

    When appropriate, lockout/tagout the Main Disconnect switch and the pneumatic supply line before doing any troubleshooting procedures. ©Tormach® 2024 Page 210 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 211: Getting Help

    2. From the PathPilot controller, on the Status tab, select Log Data. PathPilot creates a file called logdata_[TODAY'S-DATE].zip, and saves it on your USB drive. 3. Remove the USB drive from the controller. Create a support ticket with Tormach Technical Support at tormach.com/how-to-submit- a-support-ticket for guidance on how to proceed.

  • Page 212: Required Tools

    Measuring tools (like a tape measure, calipers, or dial indicator with magnetic base) Needle nose pliers Trouble light, headlamp, or flashlight Wire stripper ©Tormach® 2024 Page 212 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 213: Frequently Found Problems

    Y- end of travel. The Z-axis limit switch is located at the upper limit of motion. To learn more about the limit switches, see "Axes Drive Subsystem" (page 218). ©Tormach® 2024 Page 213 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 214: Electrical Service

    Control Board DS10/DS11 When DS11 is on and DS10 is flashing, indicates an Ethernet connection to the PathPilot controller. ©Tormach® 2024 Page 214 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 215: Power Distribution Subsystem

    Reseat the video cable connection at both the monitor and the PathPilot seem like a controller power issue. controller. ©Tormach® 2024 Page 215 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 216: Control Power Subsystem

    (see "Power off 2. Measure for 115 Vac nominal between wires 111 and 108. the Machine" (page 60)). ©Tormach® 2024 Page 216 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...
  • Page 217 If it's on, K1 has a latching circuit issue. If it's not on, K1 may have a coil issue. ©Tormach® 2024 Page 217 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 218: Axes Drive Subsystem

    3. Try to jog the axes again, and examine the value displayed in their DRO fields. 4. If the problem persists, restart the controller. ©Tormach® 2024 Page 218 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 219: One Axis Won't Move (Or Only Moves In One Direction), And Other Axes Move

    Remove the cover plate over the coupling and make witness marks to determine if the motor's turning but the screw isn't. ©Tormach® 2024 Page 219 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 220: Motor Resistance Reference

    Z-axis brake. Fuses are noted on the circuit board. Note that the control power circuit must be on. ©Tormach® 2024 Page 220 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 221: Axis Movement Is Noisy

    On some systems, certain axis motor speeds can cause audible vibration. ©Tormach® 2024 Page 221 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 222: Can't Reference All Axes

    4. From the PathPilot interface, on the Settings tab, select the Limit reference position is set as the Switches checkbox to re-enable the limit switches. machine's current position. ©Tormach® 2024 Page 222 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...
  • Page 223 ©Tormach® 2024 Page 223 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 224: Limit Switch Function Reference

    Examine the G-code programs. You must fully understand tool offsets, perceived loss of position or lost steps work offsets, and cutter compensation. is operator error. ©Tormach® 2024 Page 224 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...
  • Page 225 For information, see "Getting Help" Restart the controller and send the log file (from the logfiles directory) to (page 211). Tormach Technical Support. Create a support ticket with Tormach Technical Support at tormach.com/how-to-submit-a-support-ticket for guidance on how to proceed. Cause: The axes drivers have the wrong DIP switch settings.

  • Page 226: Spindle Drive Subsystem

    Examine the VFD display: it has power if its digital lights are on. display remains active until the internal capacitors dissipate their energy. That usually takes about five seconds. ©Tormach® 2024 Page 226 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...
  • Page 227 "Spindle VFD Trip Reference" (page 229). for 30 seconds. Pressing the red Reset button on the front of the VFD . ©Tormach® 2024 Page 227 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 228: Run And Direction Commands Reference

    Run (FWD) 14-20 Vdc 0 Vdc Reverse 14-20 Vdc 0 Vdc ©Tormach® 2024 Page 228 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 229: Spindle Vfd Trip Reference

    Cool work location down if required. HF01 Cooling fan is not cooling. Failed drive. through HF23 ©Tormach® 2024 Page 229 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 230: Operator Console Troubleshooting

    The calibration utility displays. Use your finger (not a mouse) to touch all four points that display on the screen. ©Tormach® 2024 Page 230 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 231: The Screen Doesn't Display An Image Or Respond To Power Button

    The console screen turns on, but is scrambled or illegible. Cause The BIOS isn't configured for the correct screen output. ©Tormach® 2024 Page 231 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 232: The Knobs Don't Respond

    J4 on the control board to the potentiometer board. ©Tormach® 2024 Page 232 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 233: The Buttons Don't Respond

    (PN 39146). connector J12 on the control board. control board. ©Tormach® 2024 Page 233 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 235: Diagrams And Parts Lists

    DIAGRAMS AND PARTS LISTS IN THIS SECTION, YOU'LL LEARN: About this machine’s components. NOTICE! Only use Tormach-approved parts when making replacements. If you don't replace parts with those listed in this section, you may void your warranty. CONTENTS 12.1 Machine Overview 12.2 Base...

  • Page 236: Machine Overview

    12: DIAGRAMS AND PARTS LISTS 12.1 Machine Overview 12.1 MACHINE OVERVIEW ©Tormach® 2024 Page 236 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...
  • Page 237 Electrical Cabinet Assembly (PN 38835) X-Axis Carriage Assembly (PN 39304) Z-Axis Spindle Head Assembly (PN 38367) Spoilboard Assembly (PN 39363) ©Tormach® 2024 Page 237 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 238: Base

    12: DIAGRAMS AND PARTS LISTS 12.2 Base 12.2 BASE ©Tormach® 2024 Page 238 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...
  • Page 239 Shaft Coupling, Jaw, One Piece Split, 10 mm × 0.5 in. - 35 mm (PN 39318) Screw, Button Head Cap (Flanged), M5 × 0.8 - 10, Stainless Steel (PN 38205) ©Tormach® 2024 Page 239 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 240: Gantry

    12: DIAGRAMS AND PARTS LISTS 12.3 Gantry 12.3 GANTRY ©Tormach® 2024 Page 240 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...
  • Page 241 Screw, Socket Head Cap, M5 × 0.8 - 20 (PN 30357) Washer, Split Lock, M5 (PN 31572) ©Tormach® 2024 Page 241 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...
  • Page 242 Screw, Socket Head Cap, M6 × 1 - 20 (PN 30832) Screw, Socket Head Cap, M4 × 0.7 - 8 (PN 30891) ©Tormach® 2024 Page 242 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 243: Stand

    12: DIAGRAMS AND PARTS LISTS 12.4 Stand 12.4 STAND ©Tormach® 2024 Page 243 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...
  • Page 244 Machine Foot, M16 × 2 Thread (PN 38313) Screw, Button Head Cap (Flanged), M5 × 0.8 - 10, Stainless Steel (PN 38205) ©Tormach® 2024 Page 244 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 245: X-Axis Carriage

    12: DIAGRAMS AND PARTS LISTS 12.5 X-Axis Carriage 12.5 X-AXIS CARRIAGE ©Tormach® 2024 Page 245 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...
  • Page 246 Shaft Coupling, Jaw, One Piece Split, 10 mm × 0.5 in. - 35 mm (PN 39318) Screw, Socket Head Cap, M4 × 0.7 - 25 (PN 50486) ©Tormach® 2024 Page 246 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...
  • Page 247 Screw, Button Head Cap, M5 × 0.8 - 10 (PN 35774) Remote Oil Line Fitting (PN 39539) Screw, Socket Head Cap, M5 × 0.8 - 8 (PN 30844) ©Tormach® 2024 Page 247 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 248: Z-Axis Spindle Head

    12: DIAGRAMS AND PARTS LISTS 12.6 Z-Axis Spindle Head 12.6 Z-AXIS SPINDLE HEAD ©Tormach® 2024 Page 248 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...
  • Page 249 Screw, Socket Head Cap, M5 × 0.8 - 8 (PN 30844) Nut, Hex, M5 × 0.8 (PN 31201) ©Tormach® 2024 Page 249 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 250: Base Spindle Waterlines

    ER-20 Liquid Cooled Spindle 38886 PTC Fitting Inlet Coolant Out 35161 Chiller Coolant IN Outlet PTC Fitting 38886 ©Tormach® 2024 Page 250 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 251: Atc Spindle Pneumatics And Waterlines

    Dust Hood Extend Pressure Reg 39356 Lift Speed Control Dust Hood Control Valve 52942 Dust Hood Lift Pressure Reg 39356 ©Tormach® 2024 Page 251 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 253: Drawings

    DRAWINGS IN THIS SECTION, YOU'LL LEARN: About various component specifications for this machine. CONTENTS 13.1 Spoilboard Bolt Pattern 13.2 Vertical Fixturing Hole Pattern 13.3 T-Slot Layout 13.4 T-Slot Dimensions 13.5 ETS Placement Layout ETS Placement Template...

  • Page 254: Spoilboard Bolt Pattern

    Main Disconnect switch), and then refer to one of the following drawings. "RA10001 through RA10024" (on the next page) "RA10025 through RA10036" (page 256) "RA10037 and Higher" (page 257) ©Tormach® 2024 Page 254 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 255: Ra10001 Through Ra10024

    13: DRAWINGS 13.1 Spoilboard Bolt Pattern 13.1.1 RA10001 through RA10024 ©Tormach® 2024 Page 255 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 256: Ra10025 Through Ra10036

    13: DRAWINGS 13.1 Spoilboard Bolt Pattern 13.1.2 RA10025 through RA10036 ©Tormach® 2024 Page 256 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 257: Ra10037 And Higher

    13: DRAWINGS 13.1 Spoilboard Bolt Pattern 13.1.3 RA10037 and Higher ©Tormach® 2024 Page 257 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 258: Vertical Fixturing Hole Pattern

    13: DRAWINGS 13.2 Vertical Fixturing Hole Pattern 13.2 VERTICAL FIXTURING HOLE PATTERN ©Tormach® 2024 Page 258 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 259: T-Slot Layout

    13: DRAWINGS 13.3 T-Slot Layout 13.3 T-SLOT LAYOUT 13.3.1 RA10037 and Higher ©Tormach® 2024 Page 259 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 260: T-Slot Dimensions

    13.4 T-SLOT DIMENSIONS 13.4.1 RA10037 and Higher 14.25 FITS MOST 1/4" - 20 AND 5/16" - 18 T-BOLTS ©Tormach® 2024 Page 260 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 261: Ets Placement Layout

    Use the drawing below and the template on the following page to determine the placement for the Electronic Tool Setter (ETS) on your machine. 50.50 50.25 3.25 2.50 DETAIL A SCALE 1 : 5 ©Tormach® 2024 Page 261 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 262: Ets Placement Template

    2.25 in. - 3 in. from center to edge of vacuum table. Print page at 1:1 scale, Cut out circle and use as a template to layout ETS placement. 1 in. 1 in. Measure the square (above) to confirm that this drawing is printed to scale.

  • Page 263: Electrical Schematics

    ELECTRICAL SCHEMATICS IN THIS SECTION, YOU'LL LEARN: About the electrical schematics for this machine’s electronics. CONTENTS 14.1 115 Vac Power (Sheet 2) 14.2 24 Vdc Controls (Sheet 3) 14.3 Axis Drive Bus (Sheet 4) 14.4 Spindle Drive (Sheet 5) 14.5 Machine Control Board (Sheet 6) 14.6 Limit Switches (Sheet 7) 14.7 Accessory and Auxiliary Power (Sheet 8) 14.8 Chiller Alarm (Sheet 9)

  • Page 264: Vac Power (Sheet 2)

    14: ELECTRICAL SCHEMATICS 14.1 115 Vac Power (Sheet 2) 14.1 115 VAC POWER (SHEET 2) ©Tormach® 2024 Page 264 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 265: Vdc Controls (Sheet 3)

    14: ELECTRICAL SCHEMATICS 14.2 24 Vdc Controls (Sheet 3) 14.2 24 VDC CONTROLS (SHEET 3) ©Tormach® 2024 Page 265 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 266: Axis Drive Bus (Sheet 4)

    14: ELECTRICAL SCHEMATICS 14.3 Axis Drive Bus (Sheet 4) 14.3 AXIS DRIVE BUS (SHEET 4) ©Tormach® 2024 Page 266 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 267: Spindle Drive (Sheet 5)

    14: ELECTRICAL SCHEMATICS 14.4 Spindle Drive (Sheet 5) 14.4 SPINDLE DRIVE (SHEET 5) ©Tormach® 2024 Page 267 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 268: Machine Control Board (Sheet 6)

    14.5 Machine Control Board (Sheet 6) 14.5 MACHINE CONTROL BOARD (SHEET 6) 24V DC Control ECM Power Turret Control ©Tormach® 2024 Page 268 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 269: Limit Switches (Sheet 7)

    14: ELECTRICAL SCHEMATICS 14.6 Limit Switches (Sheet 7) 14.6 LIMIT SWITCHES (SHEET 7) ©Tormach® 2024 Page 269 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 270: Accessory And Auxiliary Power (Sheet 8)

    14: ELECTRICAL SCHEMATICS 14.7 Accessory and Auxiliary Power (Sheet 8) 14.7 ACCESSORY AND AUXILIARY POWER (SHEET 8) ©Tormach® 2024 Page 270 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 271: Chiller Alarm (Sheet 9)

    14: ELECTRICAL SCHEMATICS 14.8 Chiller Alarm (Sheet 9) 14.8 CHILLER ALARM (SHEET 9) ©Tormach® 2024 Page 271 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 272: Grounds (Sheet 10)

    14: ELECTRICAL SCHEMATICS 14.9 Grounds (Sheet 10) 14.9 GROUNDS (SHEET 10) ©Tormach® 2024 Page 272 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 273: Terminal Strips (Sheets 11-16)

    14: ELECTRICAL SCHEMATICS 14.10 Terminal Strips (Sheets 11-16) 14.10 TERMINAL STRIPS (SHEETS 11-16) 14.10.1 X1: AC Terminal Strip (Sheet 11) ©Tormach® 2024 Page 273 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 274: X2: Control Terminal Strip (Sheet 12)

    14: ELECTRICAL SCHEMATICS 14.10 Terminal Strips (Sheets 11-16) 14.10.2 X2: Control Terminal Strip (Sheet 12) ©Tormach® 2024 Page 274 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 275: X2: Control Terminal Strip (Sheet 13)

    14: ELECTRICAL SCHEMATICS 14.10 Terminal Strips (Sheets 11-16) 14.10.3 X2: Control Terminal Strip (Sheet 13) ©Tormach® 2024 Page 275 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...
  • Page 276 14: ELECTRICAL SCHEMATICS 14.10 Terminal Strips (Sheets 11-16) 14.10.4 X2: Control Terminal Strip (Sheet 14) ©Tormach® 2024 Page 276 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...
  • Page 277 14: ELECTRICAL SCHEMATICS 14.10 Terminal Strips (Sheets 11-16) 14.10.5 X3: Ground Terminal Strip (Sheet 15) ©Tormach® 2024 Page 277 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...
  • Page 278 14: ELECTRICAL SCHEMATICS 14.10 Terminal Strips (Sheets 11-16) 14.10.6 X24: ATC Terminal Strip (Sheet 16) ©Tormach® 2024 Page 278 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 279: Wiring Table (Sheets 17-19)

    14: ELECTRICAL SCHEMATICS 14.11 Wiring Table (Sheets 17-19) 14.11 WIRING TABLE (SHEETS 17-19) ©Tormach® 2024 Page 279 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...
  • Page 280 14: ELECTRICAL SCHEMATICS 14.11 Wiring Table (Sheets 17-19) ©Tormach® 2024 Page 280 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...
  • Page 281 14: ELECTRICAL SCHEMATICS 14.11 Wiring Table (Sheets 17-19) ©Tormach® 2024 Page 281 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 282: Electrical Cabinet Layout

    14: ELECTRICAL SCHEMATICS 14.12 Electrical Cabinet Layout 14.12 ELECTRICAL CABINET LAYOUT ©Tormach® 2024 Page 282 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 283: Operator Console Schematic

    14: ELECTRICAL SCHEMATICS 14.13 Operator Console Schematic 14.13 OPERATOR CONSOLE SCHEMATIC Jog Pendant ©Tormach® 2024 Page 283 UM10564: 24R Operator's Manual (Version 0624A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

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