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Original Instructions OPERATOR'S MANUAL Version 0722A...
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Copyright Notice Information is subject to change without notice by Tormach, Inc. For the most recent version of this document, see tormach.com/support. You're welcome to make copies of this document for evaluating, learning about, and/or using the machine. You may not charge for any copies you make beyond the cost of printing.
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All information provided is on an as is basis. The Any accessories that you have for your machine. authors, publisher, and Tormach, Inc. ("we", "us", and so on) A clear and concise description of the issue. shall not have any liability for, or responsibility to, any person...
TABLE OF CONTENTS SAFETY 1.1 Intended Use 1.2 Machine Standards 1.2.1 American National Safety Institute (ANSI) 1.2.2 Occupational Safety and Health Administration (OSHA) 1.3 Safety Overview 1.3.1 Safety Messages Personal Injury Property Damage 1.3.2 Safety Decals On the Electrical Cabinet Door Next to the Main Disconnect On the Spindle Head On the Gantry and the Spindle Head...
SAFETY IN THIS SECTION, YOU'LL LEARN: About the standards and safety precautions associated with this machine. Before operating the machine in any way, you must read and understand this section. Safe operation of the machine depends on its proper use and the precautions you take. Only trained personnel —...
Do not remove any safety decals. If any safety decals become worn or damaged, contact Tormach Technical Support for guidance on receiving replacement decals. The following types of safety symbols are on the decals:...
ABOUT YOUR MACHINE IN THIS SECTION, YOU'LL LEARN: About this machine's specifications. CONTENTS 2.1 Performance Expectations Reference 2.2 Specifications Reference...
SITE REQUIREMENTS IN THIS SECTION, YOU'LL LEARN: About the site requirements of this machine (including electrical and power requirements). Before operating the machine in any way, you must read and understand this section. CONTENTS 3.1 General Site and Space Requirements 3.2 Electrical and Power Requirements...
INSTALLATION IN THIS SECTION, YOU'LL LEARN: About the installation process required for this machine. Before operating the machine in any way, you must read and understand this section. CONTENTS 4.1 Before You Begin 4.2 Move the Pallet 4.3 Unpack the Machine Crate 4.4 Lift and Move the Machine 4.5 Level the Machine 4.6 Install the Stand End Panel...
Dead-blow hammer (or similar) to proceed. Distilled water 4.1.1 Packing List Drill The following items are included with your 24R (PN 39532): Ladder (optional) 24R Machine Owner's Kit (PN 39534) Metric hex wrench set (provided in the tool bag) CW3000 Chiller (PN 35161) Pallet jack Chiller Alarm Cable (PN 50381)
4: INSTALLATION The Tormach tool bag contains the following tools and 4.3 UNPACK THE MACHINE CRATE items: Tools and Items Required 6 mm Vacuum Gasket (PN 50362), 6 m Pallet jack 18 mm - 21 mm Wrench (PN 50358) Safety eyewear that meets ANSI 787+...
SYSTEM BASICS IN THIS SECTION, YOU'LL LEARN: About the main components of the machine and how it moves. Before operating the machine in any way, you must read and understand this section. CONTENTS 5.1 System Reference 5.2 Basic Controls Reference 5.3 Connectors Reference...
PATHPILOT INTERFACE OVERVIEW IN THIS SECTION, YOU'LL LEARN: How PathPilot is organized, and where you can access each tool or feature. CONTENTS 6.1 About PathPilot 6.2 Notebook Section Reference 6.3 Persistent Controls Section Reference 6.4 Keyboard Shortcuts Reference 6.5 Manage PathPilot Versions...
PATHPILOT TOOLS AND FEATURES IN THIS SECTION, YOU'LL LEARN: How to use PathPilot, depending on the activity that you want to do. CONTENTS 7.1 Create and Load G-Code Files 7.2 Machine Settings and Accessories 7.3 Set Up G-Code Programs 7.4 Run G-Code Programs 7.5 Control G-Code Programs 7.6 System File Management...
7: PATHPILOT TOOLS AND FEATURES Use an Electronic Tool Setter (ETS) to Measure Tools An Tool Setter for 24R (PN 50388) is a device used to measure the length of a cutting tool. To use an ETS to measure tools: 1. Plug in the ETS to the Accessory 2 port.
If a pattern or word in the description is recognized, PathPilot uses syntax highlighting to indicate a valid If you're using a Tormach tool, you can enter the part number description. to automatically generate tool descriptions in the Tool Table window.
BASIC OPERATIONS IN THIS SECTION, YOU'LL LEARN: About the basic operations required for most projects, organized as a suggested project workflow. CONTENTS 8.1 Start the Machine 8.2 Reference the Machine 8.3 Jog the Machine 8.4 Manually Control the Spindle 8.5 Load G-Code 8.6 Install a Tool in an ER Collet Spindle 8.7 Set Tool Length Offsets 8.8 Set Work Offsets...
PROGRAMMING IN THIS SECTION, YOU'LL LEARN: About the languages that are understood and interpreted by PathPilot. CONTENTS 9.1 Programming Overview 9.2 Programming G-Code 9.3 Programming Canned Cycles 9.4 Programming M-Code 9.5 Programming Input Codes 9.6 Advanced Programming...
MACHINE MAINTENANCE IN THIS SECTION, YOU'LL LEARN: About the required maintenance procedures that you must do so that this machine operates as designed. Before operating the machine in any way, you must read and understand this section. CONTENTS 10.1 Machine Safety 10.2 Maintenance Schedules 10.3 Regularly Maintaining the Machine...
For information, see "Diagrams and Parts Lists" 10.2.5 Semi-Annually (page 177). For any additional support, we can help. Create a Lubricate the linear blocks. support ticket with Tormach Technical Support at tormach.atlassian.net/servicedesk for guidance on how to Lubricate the axis motor couplers with synthetic silicone proceed.
TROUBLESHOOTING IN THIS SECTION, YOU'LL LEARN: About common causes of failure in this machine, and our recommendations for diagnosing and correcting them. WARNING! Electrocution Hazard - Electrical Cabinet: Do not make or disconnect connections under power. Before operating the machine in any way, you must read and understand this section. CONTENTS 11.1 Troubleshooting Safety 11.2 Getting Help...
2. From the PathPilot controller, on the Status tab, select Log Data. PathPilot creates a file called logdata_[TODAY'S-DATE].zip, and saves it on your USB drive. 3. Remove the USB drive from the controller. Create a support ticket with Tormach Technical Support at tormach.atlassian.net/servicedesk for guidance on how to proceed.
For information, see "Getting Help" Restart the controller and send the log file (from the logfiles directory) to (page 160). Tormach Technical Support. Create a support ticket with Tormach Technical Support at tormach.atlassian.net/servicedesk for guidance on how to proceed. Cause: The axes drivers have the wrong DIP switch settings.
DIAGRAMS AND PARTS LISTS IN THIS SECTION, YOU'LL LEARN: About this machine’s components. NOTICE! Only use Tormach-approved parts when making replacements. If you don't replace parts with those listed in this section, you may void your warranty. CONTENTS 12.1 Machine Exploded View 12.2 Machine Parts List...
2.25 in. - 3 in. from center to edge of vacuum table. Print page at 1:1 scale, Cut out circle and use as a template to layout ETS placement. 1 in. 1 in. Measure the square (above) to confirm that this drawing is printed to scale.
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