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Tormach 24R Operator's Manual

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Original Instructions
OPERATOR'S MANUAL
Version 0722A

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  • Page 1 Original Instructions OPERATOR'S MANUAL Version 0722A...
  • Page 2 Copyright Notice Information is subject to change without notice by Tormach, Inc. For the most recent version of this document, see tormach.com/support. You're welcome to make copies of this document for evaluating, learning about, and/or using the machine. You may not charge for any copies you make beyond the cost of printing.
  • Page 3 All information provided is on an as is basis. The Any accessories that you have for your machine. authors, publisher, and Tormach, Inc. ("we", "us", and so on) A clear and concise description of the issue. shall not have any liability for, or responsibility to, any person...

  • Page 5: Table Of Contents

    TABLE OF CONTENTS SAFETY 1.1 Intended Use 1.2 Machine Standards 1.2.1 American National Safety Institute (ANSI) 1.2.2 Occupational Safety and Health Administration (OSHA) 1.3 Safety Overview 1.3.1 Safety Messages Personal Injury Property Damage 1.3.2 Safety Decals On the Electrical Cabinet Door Next to the Main Disconnect On the Spindle Head On the Gantry and the Spindle Head...
  • Page 6 PATHPILOT INTERFACE OVERVIEW 6.1 About PathPilot 6.2 Notebook Section Reference 6.2.1 Main Tab Reference 6.2.2 File Tab Reference ©Tormach® 2022 Page 6 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...
  • Page 7 Create a Face on a Part About Facing Facing in PathPilot Facing Reference Create a Profile on a Part ©Tormach® 2022 Page 7 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...
  • Page 8 Find the Center of a Slot Find the Center of a Rectangular Boss Find the Center of a Circular Boss ©Tormach® 2022 Page 8 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...
  • Page 9 7.5.2 Use the Feed Rate Override Function About Feed Rate Override 7.5.3 Use M01 Break Mode About M01 Break ©Tormach® 2022 Page 9 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...
  • Page 10 8.1 Start the Machine 8.2 Reference the Machine 8.2.1 About Referencing 8.3 Jog the Machine 8.3.1 About Jogging ©Tormach® 2022 Page 10 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...
  • Page 11 9.2.2 Rapid Linear Motion (G00) 9.2.3 Linear Motion at Feed Rate (G01) 9.2.4 Arc at Feed Rate (G02 and G03) ©Tormach® 2022 Page 11 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...
  • Page 12 9.3.5 Simple Drilling Cycle (G82) 9.3.6 Peck Drilling Cycle (G83) 9.3.7 Boring Cycle (G85) 9.3.8 Boring Cycle (G86) ©Tormach® 2022 Page 12 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...
  • Page 13 Subroutines Reference Conditional Subroutines Reference if/endif if/elseif/else/endif Repeating Subroutines Reference Looping Subroutines Reference do/while while/endwhile MACHINE MAINTENANCE ©Tormach® 2022 Page 13 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...
  • Page 14 11.9.1 The Spindle Won't Turn Run and Direction Commands Reference Spindle VFD Trip Reference DIAGRAMS AND PARTS LISTS ©Tormach® 2022 Page 14 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...
  • Page 15 14.10.5 X3: Ground Terminal Strip (Sheet 15) 14.10.6 X24: ATC Terminal Strip (Sheet 16) 14.11 Wiring Table (Sheets 17-19) 14.12 Electrical Cabinet Layout ©Tormach® 2022 Page 15 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 17: Safety

    SAFETY IN THIS SECTION, YOU'LL LEARN: About the standards and safety precautions associated with this machine. Before operating the machine in any way, you must read and understand this section. Safe operation of the machine depends on its proper use and the precautions you take. Only trained personnel —...

  • Page 18: Intended Use

    ANSI B11.TR3-2000 Risk Assessment and Risk Reduction — A Guideline to Estimate, Evaluate, and Reduce Risks Associated with Machine Tools ©Tormach® 2022 Page 18 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 19: Property Damage

    Do not remove any safety decals. If any safety decals become worn or damaged, contact Tormach Technical Support for guidance on receiving replacement decals. The following types of safety symbols are on the decals:...

  • Page 20: On The Spindle Head

    Only hold tools by the tool holder. Before inserting or removing tools from the machine, you must verify that all motion is completely stopped. ©Tormach® 2022 Page 20 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 21: Machine Safety

    Stop the machine and verify that all machine motion has Keep the work area temperature- and humidity-controlled. completely stopped before doing any of the following: ©Tormach® 2022 Page 21 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 22: Tooling

    Position clamps and workholding devices clear of any tool Never put your hands on the machine's rails. paths. ©Tormach® 2022 Page 22 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 23: Electrical Safety

    Never operate the machine with the electrical cabinet door open. Never reach into the electrical cabinet with the machine powered on. ©Tormach® 2022 Page 23 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 25: About Your Machine

    ABOUT YOUR MACHINE IN THIS SECTION, YOU'LL LEARN: About this machine's specifications. CONTENTS 2.1 Performance Expectations Reference 2.2 Specifications Reference...

  • Page 26: Performance Expectations Reference

    Note: The resolution of motion is the minimum discrete positional move. Ball Screw Positional Accuracy ±0.002 in./ft (±50 micron/300 mm) Repeatability ±0.001" (±0.0254 mm) ©Tormach® 2022 Page 26 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 27: Specifications Reference

    Linear Motion Components Axis Motor Stepper Driven Guideways Precision Linear Guideway Ball Screw Diameter 16 mm Machine Construction ©Tormach® 2022 Page 27 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...
  • Page 28 Resolution 0.00025" (0.006 mm) Ball Screw Positional Accuracy ±0.002 in./ft (±50 micron/300 mm) Repeatability ±0.001" (±0.0254 mm) ©Tormach® 2022 Page 28 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 29: Site Requirements

    SITE REQUIREMENTS IN THIS SECTION, YOU'LL LEARN: About the site requirements of this machine (including electrical and power requirements). Before operating the machine in any way, you must read and understand this section. CONTENTS 3.1 General Site and Space Requirements 3.2 Electrical and Power Requirements...

  • Page 30: General Site And Space Requirements

    Figure 3-3: Example of the typical operator workstation. For information on the machine controls, go to "System Basics" (page 57). ©Tormach® 2022 Page 30 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 31: Electrical And Power Requirements

    Correct Plug Pattern The machine is shipped with a NEMA 5-15P plug, designed for use with a NEMA 5-15R receptacle. ©Tormach® 2022 Page 31 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 33: Installation

    INSTALLATION IN THIS SECTION, YOU'LL LEARN: About the installation process required for this machine. Before operating the machine in any way, you must read and understand this section. CONTENTS 4.1 Before You Begin 4.2 Move the Pallet 4.3 Unpack the Machine Crate 4.4 Lift and Move the Machine 4.5 Level the Machine 4.6 Install the Stand End Panel...

  • Page 34: Before You Begin

    Dead-blow hammer (or similar) to proceed. Distilled water 4.1.1 Packing List Drill The following items are included with your 24R (PN 39532): Ladder (optional) 24R Machine Owner's Kit (PN 39534) Metric hex wrench set (provided in the tool bag) CW3000 Chiller (PN 35161) Pallet jack Chiller Alarm Cable (PN 50381)
  • Page 35 16 mm wrench 21 mm wrench 22 mm wrench 24 mm wrench Adjustable wrench (provided in the tool bag) ©Tormach® 2022 Page 35 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 36: Move The Pallet

    (or similar lifting equipment rated for uneven surfaces) to move the pallet(s). ©Tormach® 2022 Page 36 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 37: Unpack The Machine Crate

    4: INSTALLATION The Tormach tool bag contains the following tools and 4.3 UNPACK THE MACHINE CRATE items: Tools and Items Required 6 mm Vacuum Gasket (PN 50362), 6 m Pallet jack 18 mm - 21 mm Wrench (PN 50358) Safety eyewear that meets ANSI 787+...

  • Page 38: Lift And Move The Machine

    Verify that the feet aren't touching the pallet. ©Tormach® 2022 Page 38 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...
  • Page 39 Lift the machine off of the supports with the pallet jack. 11. Repeat Step 10 until the weight of the machine is entirely on the floor. ©Tormach® 2022 Page 39 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 40: Level The Machine

    4. Tighten the top nut (the jam nut) on each foot with a 24 mm wrench. ©Tormach® 2022 Page 40 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 41: Install The Stand End Panel

    3. Install the stand end panel onto the machine stand with the four screws from Step 2 and a 3 mm hex wrench. ©Tormach® 2022 Page 41 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 42: Install The Controller Arm

    6. Tighten the cross bolt on the square tube arm with a 17 mm socket wrench and a 17 mm hex wrench. Figure 4-9: Controller Arm mounting pad. ©Tormach® 2022 Page 42 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...
  • Page 43 M5 split lock washers, and a 4 mm hex wrench. Figure 4-12: Tightening the monitor bracket in place. ©Tormach® 2022 Page 43 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 44: Install The Controller

    Attach the operator console and monitor mounting plate together with four M4 × 12 ©Tormach® 2022 Page 44 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...
  • Page 45 10. Connect the Ethernet cable to the Ethernet port on the and a Phillips screwdriver. operator console. ©Tormach® 2022 Page 45 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...
  • Page 46 17. Secure the cables to the wire tie mounts that you installed on the round monitor post with four 4 in. cable ties. ©Tormach® 2022 Page 46 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 47: Install The Monitor

    8 mm hex wrench and a 16 mm wrench. Once complete, securely tighten the pivot screws. ©Tormach® 2022 Page 47 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 48: Install The Pathpilot Controller

    3. Attach the controller to its mount by sliding the standoffs through the key slots. ©Tormach® 2022 Page 48 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...
  • Page 49 (provided in the machine owner's kit) to the loose tie mounts and four cable ties. end of the monitor's power supply. ©Tormach® 2022 Page 49 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 50: Make Water Chiller Connections

    Chiller Alarm Input port on the side of the left end of the electrical cabinet. ©Tormach® 2022 Page 50 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 51: Verify The Installation

    6. Push the Power button on the monitor, if it's not already powered on. ©Tormach® 2022 Page 51 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...
  • Page 52 Figure 4-32: The Reset button on the operator box. 3. When prompted, select OK. The axis drives are now powered on. ©Tormach® 2022 Page 52 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 53: Verify Limit Switch Function

    The machine moves to the reference position. 3. On the machine, identify the X, Y, and Z limit switches. ©Tormach® 2022 Page 53 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 54: Verify Spindle Function

    Override slider isn't set to 0% (when it's set to 0%, the slider is yellow). To clear the override, select RPM 100%. ©Tormach® 2022 Page 54 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 55: Set Up The Pathpilot Controller

    We're constantly updating PathPilot to bring you more features. Before operating your machine, update to the latest version. From the Status tab, select Update. ©Tormach® 2022 Page 55 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 57: System Basics

    SYSTEM BASICS IN THIS SECTION, YOU'LL LEARN: About the main components of the machine and how it moves. Before operating the machine in any way, you must read and understand this section. CONTENTS 5.1 System Reference 5.2 Basic Controls Reference 5.3 Connectors Reference...

  • Page 58: System Reference

    The Y-axis, which is (horizontally) along the length of the machine table. ©Tormach® 2022 Page 58 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 59: Pathpilot Interface

    These outlets output 115 Vac ±10%. Figure 5-2: A-axis motor connector on the machine. ©Tormach® 2022 Page 59 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...
  • Page 60 Controller Communications Port On the front right end of the electrical cabinet. ©Tormach® 2022 Page 60 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 61: Pathpilot Interface Overview

    PATHPILOT INTERFACE OVERVIEW IN THIS SECTION, YOU'LL LEARN: How PathPilot is organized, and where you can access each tool or feature. CONTENTS 6.1 About PathPilot 6.2 Notebook Section Reference 6.3 Persistent Controls Section Reference 6.4 Keyboard Shortcuts Reference 6.5 Manage PathPilot Versions...

  • Page 62: About Pathpilot

    Load .nc files into PathPilot to run a program. 6.2.7 Status Tab Reference For information, see "Load G-Code" (page 116). ©Tormach® 2022 Page 62 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 63: Settings Tab Reference

    Make and restore backup files of your settings. (page 89). For information, see "Create Backup Files" (page 110); "Restore Backup Files" (page 111). ©Tormach® 2022 Page 63 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 64: Status Tab Reference

    For information, see "Set Work Offsets" (page 121). 6.3.1 Program Control Area Reference 6.3.2 Position Status Area Reference ©Tormach® 2022 Page 64 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 65: Manual Control Area Reference

    From the Main tab, quickly edit a G-code program with conversational programming Space Bar Feed hold the machine ©Tormach® 2022 Page 65 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 66: Install An Update File From A Usb Drive

    Figure 6-21: Software Update dialog box. Figure 6-18: Software Update dialog box. 7. From the Browse dialog box, select USB. ©Tormach® 2022 Page 66 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...
  • Page 67 The update file is installed on the PathPilot controller. 6. Follow the on-screen instructions to restart the PathPilot controller. ©Tormach® 2022 Page 67 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 69: Pathpilot Tools And Features

    PATHPILOT TOOLS AND FEATURES IN THIS SECTION, YOU'LL LEARN: How to use PathPilot, depending on the activity that you want to do. CONTENTS 7.1 Create and Load G-Code Files 7.2 Machine Settings and Accessories 7.3 Set Up G-Code Programs 7.4 Run G-Code Programs 7.5 Control G-Code Programs 7.6 System File Management...

  • Page 70: Create And Load G-Code Files

    3. Select the location to which you want to copy the Figure 7-4: File tab. transferred file. ©Tormach® 2022 Page 70 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 71: Access Recent G-Code Files

    "Transfer Files to and From the Controller" Figure 7-8: Job assignment editor. (on the previous page). To edit G-code with a text editor: ©Tormach® 2022 Page 71 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 72: Change The Step Order

    Close. When prompted, select Close Without To search in the code: Saving. ©Tormach® 2022 Page 72 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 73: Set A New Start Line

    4. (Optional) Select Enter. PathPilot finds the next instance of the searched text. 5. (Optional) Select Enter+Shift. ©Tormach® 2022 Page 73 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 74: Change The View Of The Tool Path Display

    In the Tool Path display, there are four different line types: Dotted Blue Lines Indicate the boundary box (the ends of travel of the axes). ©Tormach® 2022 Page 74 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 75: Use Conversational Programming

    Figure 7-15: Conversational DROs on the Face tab. Parameters common to most operations, like speeds and feeds. ©Tormach® 2022 Page 75 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 76: About Facing

    X/Y plane over a Z range to form a boss. For information, see with microscopic height differences. "About Profiling" (on the next page). ©Tormach® 2022 Page 76 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 77: About Profiling

    — in the Z DOC DRO field. g. In the Z DOC DRO field, type the desired amount of material to remove. ©Tormach® 2022 Page 77 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 78: Profiling Reference

    2. From the Conversational DROs group, set the To create a rectangular pocket on a part: parameters for the pocket operation. ©Tormach® 2022 Page 78 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 79: About Pockets

    4. Makes a cut around the perimeter of the pocket. About Rectangular Pockets PathPilot does one of the following, depending on the diameter of the tool: ©Tormach® 2022 Page 79 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 80: Create Hole Locations On A Part (Drill/Tap)

    3. In the Number of Holes DRO field, type the number of holes (greater than 0) required for the pattern. ©Tormach® 2022 Page 80 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 81: About Drilling And Tapping

    1. In the Spot Tool # DRO field, type the number of the spot drill. ©Tormach® 2022 Page 81 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 82: Create Threads On A Part

    2. From the Conversational DROs group, set the parameters for the thread milling operation. Figure 7-21: Conversational DROs on the Thread Mill tab. ©Tormach® 2022 Page 82 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 83: About Thread Milling

    The right-handed threads are based on pitch, diameter, and length. ©Tormach® 2022 Page 83 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 84: About Engraving

    .dxf file. For example, you could use this feature to engrave logos or artwork. ©Tormach® 2022 Page 84 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 85: Working With Layers And Shapes

    7.2.1 Change the Network Name 7.2.2 Enable Accessories ©Tormach® 2022 Page 85 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 86: Change The Network Name

    Accessory Input 1 and To enable the USB M-Code I/O Interface Kit: Accessory Input 2. ©Tormach® 2022 Page 86 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 87: Enable An Internet Connection

    1. From the PathPilot interface, on the Main tab, in the select Connect. MDI Line DRO field, type ADMIN DROPBOX. ©Tormach® 2022 Page 87 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 88: Enable Automatic Updates

    Select Exclude page). Folder..If desired, you can enable automatic updates for PathPilot. To enable automatic updates: ©Tormach® 2022 Page 88 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 89: Set Up G-Code Programs

    Note: All probing moves occur at a feed rate specified by the DRO fields on the Probe Setup tab. ©Tormach® 2022 Page 89 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 90: Set The Work Offset Zeroes On A Feature

    3. Select Find Center, Set Work Origin as shown in the following image. ©Tormach® 2022 Page 90 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 91: Find The Center Of A Circular Boss

    Touch Off of a Known Reference Height For information, see "Touch Off the Tool Length Offsets" (page 119). ©Tormach® 2022 Page 91 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 92: Use An Electronic Tool Setter (Ets) To Measure Tools

    7: PATHPILOT TOOLS AND FEATURES Use an Electronic Tool Setter (ETS) to Measure Tools An Tool Setter for 24R (PN 50388) is a device used to measure the length of a cutting tool. To use an ETS to measure tools: 1. Plug in the ETS to the Accessory 2 port.

  • Page 93: Set The G37 Position

    6. Verify that the X, Y, and Z ETS position displayed in their DRO fields are accurate. Note: The values displayed in these DRO fields are in G53. ©Tormach® 2022 Page 93 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 94: Automatically Measure Tool Lengths (With G37)

    5. From the PathPilot interface, in the Tool DRO field, type field, type G37. Then select the Enter key. 0. Then select the Enter key. ©Tormach® 2022 Page 94 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 95: Measure Tools Using A Known Reference Height

    Tools can have different lengths (and, while using cutter radius compensation, different diameters). ©Tormach® 2022 Page 95 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 96: Set Work Offsets

    2. The new work offset displays in the following locations offset. in the PathPilot interface: The Status read-only DRO field. Above the Work Offset DRO fields. ©Tormach® 2022 Page 96 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 97: About Work Offsets

    To view the current work offset: From the Offsets tab, on the Work tab, identify the Work Offsets Table window. ©Tormach® 2022 Page 97 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 98: Bring The Machine Out Of Reset

    7.4.4 Jog the Machine To switch between jogging modes: From the Manual Control area, in the Jog group, select Jog. ©Tormach® 2022 Page 98 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 99: Jog In Continuous Velocity Mode

    To select continuous velocity mode: The position is expressed by the currently active work offset coordinate system (like G54 or G55). ©Tormach® 2022 Page 99 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 100: Reference The Machine

    Figure 7-71: Stop button. its travel. The machine stops at the limit switch, which sets the axis’ reference position. ©Tormach® 2022 Page 100 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 101: View The Active G-Code Modes

    7.5.7 Change the Feed Rate 7.5.8 Change the Spindle Speed Figure 7-75: Feed Rate Override slider. 7.5.9 Change the Tool Number ©Tormach® 2022 Page 101 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 102: About Feed Rate Override

    When the M01 break mode is inactive, the M01 Break button's light is off. ©Tormach® 2022 Page 102 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 103: Use Single Block Mode

    (it's no longer overriden). axis) minute For more information on using the spindle override function, see "About Spindle Override" (below). ©Tormach® 2022 Page 103 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 104: Change The Spindle Speed

    7.5.9 Change the Tool Number The Tool DRO field shows the tool currently in the spindle. Figure 7-82: Tool DRO field. ©Tormach® 2022 Page 104 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 105: Limit A G30 Move

    The MDI Line DRO field saves up to 100 of your most recent commands, which are saved after a power cycle. ©Tormach® 2022 Page 105 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 106: Admin Commands Reference

    The default MAXDISPLAYSEC is 15 seconds. Configure the optional Touch Screen ADMIN TOUCHSCREEN Kit. ©Tormach® 2022 Page 106 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 107: Refresh Dro Field Values

    DRO field backgrounds switch from green to white, as shown in the following image. ©Tormach® 2022 Page 107 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 108: Create Tool Descriptions

    If a pattern or word in the description is recognized, PathPilot uses syntax highlighting to indicate a valid If you're using a Tormach tool, you can enter the part number description. to automatically generate tool descriptions in the Tool Table window.

  • Page 109: Tool Keywords Reference

    Use the File tab to manage system files on the PathPilot diameter. controller. For information, see "About System Files" (on the ©Tormach® 2022 Page 109 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 110: About System Files

    Note: Files must have unique names. If they don't, PathPilot prompts you to overwrite or rename files, or cancel the file transfer. ©Tormach® 2022 Page 110 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 111: About Backup Files

    5. From the Controller Files window, select the folder into which you want to copy the files. ©Tormach® 2022 Page 111 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 112: Import And Export The Tool Table

    5. Navigate to the .csv file on the USB drive. Then, select The .csv file updates the tool table. ©Tormach® 2022 Page 112 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 113: Basic Operations

    BASIC OPERATIONS IN THIS SECTION, YOU'LL LEARN: About the basic operations required for most projects, organized as a suggested project workflow. CONTENTS 8.1 Start the Machine 8.2 Reference the Machine 8.3 Jog the Machine 8.4 Manually Control the Spindle 8.5 Load G-Code 8.6 Install a Tool in an ER Collet Spindle 8.7 Set Tool Length Offsets 8.8 Set Work Offsets...

  • Page 114: Start The Machine

    After you push in the Emergency Stop button Figure 8-4: Step buttons (in G20 mode). Before running a G-code program Before using MDI commands ©Tormach® 2022 Page 114 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 115: About Jogging

    The optional Jog Shuttle has the following functions: lengths. An inner wheel and outer ring that jog the currently selected axis. ©Tormach® 2022 Page 115 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 116: Manually Control The Spindle

    1. Hold the collet at an angle, and then insert it into the collet nut as shown in the following image. ©Tormach® 2022 Page 116 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 117: Set Tool Length Offsets

    Figure 8-9: Tool Table window on the Offsets tab. 5. Depending on your workflow, you can measure your tools using any of the following methods: ©Tormach® 2022 Page 117 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 118: Reference The Spindle Nose

    G53. Measure Tools Using an Electronic Tool Setter (ETS) Depending on your workflow, do one of the following: ©Tormach® 2022 Page 118 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 119: Manually Measure Tool Lengths (With Pathpilot)

    Touch off the tool length offsets by using a reference surface with a known height, which gives you a basis to measure any ©Tormach® 2022 Page 119 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 120: Set A Known Reference Height

    9. From the PathPilot interface, in the Z-axis work offset DRO field, type the thickness of the piece of paper. Then select the Enter key. ©Tormach® 2022 Page 120 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 121: About Tool Offsets

    Each time you replace a tool, you must remeasure its length, and apply a new tool length offset in PathPilot. ©Tormach® 2022 Page 121 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 122: Set The Z-Axis Work Offset With An Electronic Tool Setter (Ets)

    Work Offset Naming Offsets 1-9 (Use either name) Offset Extended Name Name ©Tormach® 2022 Page 122 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 123: Programming

    PROGRAMMING IN THIS SECTION, YOU'LL LEARN: About the languages that are understood and interpreted by PathPilot. CONTENTS 9.1 Programming Overview 9.2 Programming G-Code 9.3 Programming Canned Cycles 9.4 Programming M-Code 9.5 Programming Input Codes 9.6 Advanced Programming...

  • Page 124: Programming Overview

    For all other legal letters, a line may have only one word line, use a semicolon. beginning with that letter. ©Tormach® 2022 Page 124 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 125: Line Numbers

    General function Tool length offset index X-axis offset for arcs, or X offset in a G87 canned cycle ©Tormach® 2022 Page 125 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 126: Order Of Execution

    1. Comment (including message) 2. Set feed rate mode (G93, G94, G95) 3. Set feed rate (F) ©Tormach® 2022 Page 126 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 127: Modal Groups

    These codes have effect only on the lines on which they occur. Group {G43, G43.1, Tool length offset G49} ©Tormach® 2022 Page 127 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 128: Supported G-Codes Reference

    Clockwise arc at feed rate High-speed peck drill Counterclockwise arc at feed rate Multi-pass threading cycle Dwell ©Tormach® 2022 Page 128 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 129: Programming G-Code

    9.2.14 Dynamic Cutter Compensation (G41.1 and G42.1) 137 direction, the X-axis should be moved first. 9.2.15 Apply Tool Length Offset (G43) ©Tormach® 2022 Page 129 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 130: Linear Motion At Feed Rate (G01)

    (and the middle of the arc). The magnification effect is large enough that rounding error in a number can produce out-of- tolerance cuts. ©Tormach® 2022 Page 130 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 131: Center Format Arc

    J and K are the offsets from the current location or coordinates – depending on depending on arc distance mode ©Tormach® 2022 Page 131 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 132: Dwell (G04)

    N55 G00 Z0.1 The P number is not a valid tool number from the tool N60 X2 Y1.5 ©Tormach® 2022 Page 132 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 133: Set Coordinate System (G10 L2)

    An axis other than X, Y, Z, or A is programmed Cutter Compensation is on The P number is unspecified ©Tormach® 2022 Page 133 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 134: Plane Selection (G17, G18, G19)

    2. From the Probe tab, on the ETS Setup tab, select Set G37 ETS Position. The read-only DROs in the ETS G37 Position Setup group display the new position. ©Tormach® 2022 Page 134 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 135: Move And Measure Tool Length (G37)

    If rotational axis words are used, the numbers must be the same as the current ©Tormach® 2022 Page 135 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 136: Use The Straight Probe Command

    It's okay to turn compensation off when it is already off. Example code: It's an error if: o<probe_pocket> sub ©Tormach® 2022 Page 136 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 137: Dynamic Cutter Compensation (G41.1 And G42.1)

    H~ is the tool number associated with the length offset 0010. A serial number of 9056, where D = 3, to be applied. engraves as 9056. ©Tormach® 2022 Page 137 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 138: Cancel Tool Length Compensation (G49)

    To select work offset 8, program: G59.2 or G54.1 P8 To go into incremental distance mode, program: G91. ©Tormach® 2022 Page 138 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 139: Arc Distance Mode (G90.1 And G91.1)

    -3 is saved in parameter 5211. are being used. G95 is not suitable for threading, for threading use G33 or G76. ©Tormach® 2022 Page 139 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 140: Spindle Control Mode (G96 And G97)

    9.3.7 Boring Cycle (G85) numbers so that the rotational axes do not move. ©Tormach® 2022 Page 140 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 141: High Speed Peck Drill (G73)

    Step 6: Retract the Z-axis at traverse rate to clear error if: The Z number is missing and the same canned cycle was not already active ©Tormach® 2022 Page 141 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 142: Cancel Canned Cycles (G80)

    4. G00 motion parallel to the Z-axis to (4,5,3) N25 Z0.5 N30 G81 Z-0.25 R0.125 F5 (Drill Cycle Invoked) N35 X2 N40 X3 N45 Y2 ©Tormach® 2022 Page 142 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 143: Simple Drilling Cycle (G82)

    P specifies the number of seconds to dwell. The G85 cycle is as follows: Program: G89 X~ Y~ Z~ A~ R~ L~ P~ ©Tormach® 2022 Page 143 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 144: Programming M-Code

    M30 command is executed. Selecting Cycle Start starts the program back at the beginning of the file. ©Tormach® 2022 Page 144 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 145: Spindle Control (M03, M04, And M05)

    There are four contacts, numbered from 0 to 3. The contact is what coolant is on or off. specified by the P word. ©Tormach® 2022 Page 145 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 146: Wait On Input (M66)

    PathPilot conversational programming, or the majority of third-party CAM-programming systems. Q- is the timeout in seconds for waiting ©Tormach® 2022 Page 146 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 147: Parameters

    System parameters are Named global - #<_globalvalue> used to determine the current running version and are read- only. ©Tormach® 2022 Page 147 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 148: Numbered Parameters Reference

    They are accessible from within called subroutines and may set values within subroutines that are accessible to the caller. ©Tormach® 2022 Page 148 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 149: Expressions

    (GT), greater than or equal to (GE), strictly less than (LT), and less than or equal to (LE). ©Tormach® 2022 Page 149 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 150: Subroutines

    Example of sub, endsub, call: ©Tormach® 2022 Page 150 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 151: Conditional Subroutines Reference

    #1 = 0 (assign parameter #1 the value of 0) o100 do (debug, parameter 1 = #1) o110 if [#1 EQ 2] ©Tormach® 2022 Page 151 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 152: While/Endwhile

    A label on endrepeat or endwhile no referring to a corresponding while or repeat ©Tormach® 2022 Page 152 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 153: Machine Maintenance

    MACHINE MAINTENANCE IN THIS SECTION, YOU'LL LEARN: About the required maintenance procedures that you must do so that this machine operates as designed. Before operating the machine in any way, you must read and understand this section. CONTENTS 10.1 Machine Safety 10.2 Maintenance Schedules 10.3 Regularly Maintaining the Machine...

  • Page 154: Machine Safety

    For information, see "Diagrams and Parts Lists" 10.2.5 Semi-Annually (page 177). For any additional support, we can help. Create a Lubricate the linear blocks. support ticket with Tormach Technical Support at tormach.atlassian.net/servicedesk for guidance on how to Lubricate the axis motor couplers with synthetic silicone proceed.

  • Page 155: Clean The Spindle Taper, Collet Nut, And Collet

    ©Tormach® 2022 Page 155 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 156: Lubricate The Machine

    Grease (or greases that are in accordance with DIN 51825 of consistency class NLGI No. 2 as specified by DIN 51818) ©Tormach® 2022 Page 156 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 157: Ball Screws

    (and its attachments) to lubricate the ball screws with the recommended lubrication quantity once every 2-3 months. ©Tormach® 2022 Page 157 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 159: Troubleshooting

    TROUBLESHOOTING IN THIS SECTION, YOU'LL LEARN: About common causes of failure in this machine, and our recommendations for diagnosing and correcting them. WARNING! Electrocution Hazard - Electrical Cabinet: Do not make or disconnect connections under power. Before operating the machine in any way, you must read and understand this section. CONTENTS 11.1 Troubleshooting Safety 11.2 Getting Help...

  • Page 160: Troubleshooting Safety

    2. From the PathPilot controller, on the Status tab, select Log Data. PathPilot creates a file called logdata_[TODAY'S-DATE].zip, and saves it on your USB drive. 3. Remove the USB drive from the controller. Create a support ticket with Tormach Technical Support at tormach.atlassian.net/servicedesk for guidance on how to proceed.

  • Page 161: Frequently Found Problems

    Y- end of travel. The Z-axis limit switch is located at the upper limit of motion. To learn more about the limit switches, see "Axes Drive Subsystem" (page 164). ©Tormach® 2022 Page 161 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 162: Electrical Service

    If the monitor and the controller both don't have power, examine the controller. power cords for damage or exposed wires, and then reset the CB3 circuit breaker. ©Tormach® 2022 Page 162 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 163: Control Power Subsystem

    (see "Power Off 2. Measure for 115 Vac nominal between wires 111 and 108. the Machine" (page 52)). ©Tormach® 2022 Page 163 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 164: Axes Drive Subsystem

    Examine the axis status LEDs on the axis drivers. One Direction), and Other Axes Move" (on the next page). ©Tormach® 2022 Page 164 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 165: One Axis Won't Move (Or Only Moves In One Direction), And Other Axes Move

    Take care to avoid reaching the end of travel when moving an axis. ©Tormach® 2022 Page 165 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 166: Motor Resistance Reference

    4. If the problem continues, replace the axis driver. Motor Resistance Reference X-, Y-, Z-Axis Resistance From (black probe) To (red probe) ©Tormach® 2022 Page 166 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 167: Dc-Bus Power Distribution Reference

    Power off the machine (see "Power Off the Machine" (page 52)). Then, for signs of overheating. tighten all screw connections. ©Tormach® 2022 Page 167 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 168: Can't Reference All Axes

    For information, see "Bring the From the PathPilot interface, select Reset. Machine Out of Reset" (page 98) and "About Reset Mode" (page 98). ©Tormach® 2022 Page 168 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...
  • Page 169 For information, see "The machine is stuck on a limit switch." earlier in this section. ©Tormach® 2022 Page 169 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 170: Limit Switch Function Reference

    Outside variables, like programming, tooling, workholding, and operator error, are sometimes misinterpreted as lost steps. ©Tormach® 2022 Page 170 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 171: Spindle Drive Subsystem

    For information, see "Getting Help" Restart the controller and send the log file (from the logfiles directory) to (page 160). Tormach Technical Support. Create a support ticket with Tormach Technical Support at tormach.atlassian.net/servicedesk for guidance on how to proceed. Cause: The axes drivers have the wrong DIP switch settings.

  • Page 172: The Spindle Won't Turn

    Examine the VFD display: it has power if its digital lights are on. display remains active until the internal capacitors dissipate their energy. That usually takes about five seconds. ©Tormach® 2022 Page 172 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...
  • Page 173 "Spindle VFD Trip Reference" (page 175). for 30 seconds. Pressing the red Reset button on the front of the VFD . ©Tormach® 2022 Page 173 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 174: Run And Direction Commands Reference

    Run (FWD) 14-20 Vdc 0 Vdc Reverse 14-20 Vdc 0 Vdc ©Tormach® 2022 Page 174 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 175: Spindle Vfd Trip Reference

    Cool work location down if required. HF01 Cooling fan is not cooling. Failed drive. through HF23 ©Tormach® 2022 Page 175 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 177: Diagrams And Parts Lists

    DIAGRAMS AND PARTS LISTS IN THIS SECTION, YOU'LL LEARN: About this machine’s components. NOTICE! Only use Tormach-approved parts when making replacements. If you don't replace parts with those listed in this section, you may void your warranty. CONTENTS 12.1 Machine Exploded View 12.2 Machine Parts List...

  • Page 178: Machine Exploded View

    12: DIAGRAMS AND PARTS LISTS 12.1 MACHINE EXPLODED VIEW ©Tormach® 2022 Page 178 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 179: Machine Parts List

    Electrical Cabinet Assembly (PN 38835) X-Axis Carriage Assembly (PN 39304) Z-Axis Spindle Head Assembly (PN 38367) Spoilboard Assembly (PN 39363) ©Tormach® 2022 Page 179 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 180: Base Exploded View

    12: DIAGRAMS AND PARTS LISTS 12.3 BASE EXPLODED VIEW ©Tormach® 2022 Page 180 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 181: Base Parts List

    Shaft Coupling, Jaw, One Piece Split, 10 mm × 0.5 in. - 35 mm (PN 39318) Screw, Button Head Cap (Flanged), M5 × 0.8 - 10, Stainless Steel (PN 38205) ©Tormach® 2022 Page 181 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 182: Gantry Exploded View

    12: DIAGRAMS AND PARTS LISTS 12.5 GANTRY EXPLODED VIEW ©Tormach® 2022 Page 182 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 183: Gantry Parts List

    Screw, Button Head Cap (Flanged), M5 × 0.8 - 10, Stainless Steel (PN 38205) Screw, Socket Head Cap, M5 × 0.8 - 20 (PN 30357) ©Tormach® 2022 Page 183 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...
  • Page 184 Screw, Socket Head Cap, M6 × 1 - 20 (PN 30832) Screw, Socket Head Cap, M4 × 0.7 - 8 (PN 30891) ©Tormach® 2022 Page 184 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 185: Stand Exploded View

    12: DIAGRAMS AND PARTS LISTS 12.7 STAND EXPLODED VIEW ©Tormach® 2022 Page 185 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 186: Stand Parts List

    Machine Foot, M16 × 2 Thread (PN 38313) Screw, Button Head Cap (Flanged), M5 × 0.8 - 10, Stainless Steel (PN 38205) ©Tormach® 2022 Page 186 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 187: X-Axis Carriage Exploded View

    12: DIAGRAMS AND PARTS LISTS 12.9 X-AXIS CARRIAGE EXPLODED VIEW ©Tormach® 2022 Page 187 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 188: X-Axis Carriage Parts List

    Screw, Socket Head Cap, M8 × 1.25 - 25 (PN 31618) Shaft Coupling, Jaw, One Piece Split, 10 mm × 0.5 in. - 35 mm (PN 39318) ©Tormach® 2022 Page 188 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...
  • Page 189 Screw, Button Head Cap, M5 × 0.8 - 10 (PN 35774) Remote Oil Line Fitting (PN 39539) Screw, Socket Head Cap, M5 × 0.8 - 8 (PN 30844) ©Tormach® 2022 Page 189 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 190: Z-Axis Spindle Head Exploded View

    12: DIAGRAMS AND PARTS LISTS 12.11 Z-AXIS SPINDLE HEAD EXPLODED VIEW ©Tormach® 2022 Page 190 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 191: Z-Axis Spindle Head Parts List

    Screw, Socket Head Cap, M5 × 0.8 - 8 (PN 30844) Nut, Hex, M5 × 0.8 (PN 31201) ©Tormach® 2022 Page 191 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 193: Drawings

    DRAWINGS IN THIS SECTION, YOU'LL LEARN: About various component specifications for this machine. CONTENTS 13.1 Spoilboard Bolt Pattern 13.2 Vertical Fixturing Hole Pattern 13.3 T-Slot Layout 13.4 T-Slot Dimensions 13.5 ETS Placement Layout ETS Placement Template...

  • Page 194: Spoilboard Bolt Pattern

    Main Disconnect switch), and then refer to one of the following drawings. "RA10001 through RA10024" (on the next page) "RA10025 through RA10036" (page 196) "RA10037 and Higher" (page 197) ©Tormach® 2022 Page 194 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 195: Ra10001 Through Ra10024

    13: DRAWINGS 13.1.1 RA10001 through RA10024 ©Tormach® 2022 Page 195 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 196: Ra10025 Through Ra10036

    13: DRAWINGS 13.1.2 RA10025 through RA10036 ©Tormach® 2022 Page 196 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 197: Ra10037 And Higher

    13: DRAWINGS 13.1.3 RA10037 and Higher ©Tormach® 2022 Page 197 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 198: Vertical Fixturing Hole Pattern

    13: DRAWINGS 13.2 VERTICAL FIXTURING HOLE PATTERN ©Tormach® 2022 Page 198 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 199: T-Slot Layout

    13: DRAWINGS 13.3 T-SLOT LAYOUT 13.3.1 RA10037 and Higher ©Tormach® 2022 Page 199 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 200: T-Slot Dimensions

    13.4 T-SLOT DIMENSIONS 13.4.1 RA10037 and Higher 14.25 FITS MOST 1/4" - 20 AND 5/16" - 18 T-BOLTS ©Tormach® 2022 Page 200 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 201: Ets Placement Layout

    Use the drawing below and the template on the following page to determine the placement for the Electronic Tool Setter (ETS) on your machine. 50.50 50.25 3.25 2.50 DETAIL A SCALE 1 : 5 ©Tormach® 2022 Page 201 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 202: Ets Placement Template

    2.25 in. - 3 in. from center to edge of vacuum table. Print page at 1:1 scale, Cut out circle and use as a template to layout ETS placement. 1 in. 1 in. Measure the square (above) to confirm that this drawing is printed to scale.

  • Page 203: Electrical Schematics

    ELECTRICAL SCHEMATICS IN THIS SECTION, YOU'LL LEARN: About the electrical schematics for this machine’s electronics. CONTENTS 14.1 115 Vac Power (Sheet 2) 14.2 24 Vdc Controls (Sheet 3) 14.3 Axis Drive Bus (Sheet 4) 14.4 Spindle Drive (Sheet 5) 14.5 Machine Control Board (Sheet 6) 14.6 Limit Switches (Sheet 7) 14.7 Accessory and Auxiliary Power (Sheet 8) 14.8 Chiller Alarm (Sheet 9)

  • Page 204: Vac Power (Sheet 2)

    14: ELECTRICAL SCHEMATICS 14.1 115 VAC POWER (SHEET 2) ©Tormach® 2022 Page 204 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 205: Vdc Controls (Sheet 3)

    14: ELECTRICAL SCHEMATICS 14.2 24 VDC CONTROLS (SHEET 3) ©Tormach® 2022 Page 205 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 206: Axis Drive Bus (Sheet 4)

    14: ELECTRICAL SCHEMATICS 14.3 AXIS DRIVE BUS (SHEET 4) ©Tormach® 2022 Page 206 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 207: Spindle Drive (Sheet 5)

    14: ELECTRICAL SCHEMATICS 14.4 SPINDLE DRIVE (SHEET 5) ©Tormach® 2022 Page 207 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 208: Machine Control Board (Sheet 6)

    14: ELECTRICAL SCHEMATICS 14.5 MACHINE CONTROL BOARD (SHEET 6) 24V DC Control ECM Power Turret Control ©Tormach® 2022 Page 208 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 209: Limit Switches (Sheet 7)

    14: ELECTRICAL SCHEMATICS 14.6 LIMIT SWITCHES (SHEET 7) ©Tormach® 2022 Page 209 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 210: Accessory And Auxiliary Power (Sheet 8)

    14: ELECTRICAL SCHEMATICS 14.7 ACCESSORY AND AUXILIARY POWER (SHEET 8) ©Tormach® 2022 Page 210 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 211: Chiller Alarm (Sheet 9)

    14: ELECTRICAL SCHEMATICS 14.8 CHILLER ALARM (SHEET 9) ©Tormach® 2022 Page 211 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 212: Grounds (Sheet 10)

    14: ELECTRICAL SCHEMATICS 14.9 GROUNDS (SHEET 10) ©Tormach® 2022 Page 212 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 213: Terminal Strips (Sheets 11-16)

    14: ELECTRICAL SCHEMATICS 14.10 TERMINAL STRIPS (SHEETS 11-16) 14.10.1 X1: AC Terminal Strip (Sheet 11) ©Tormach® 2022 Page 213 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 214: X2: Control Terminal Strip (Sheet 12)

    14: ELECTRICAL SCHEMATICS 14.10.2 X2: Control Terminal Strip (Sheet 12) ©Tormach® 2022 Page 214 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 215: X2: Control Terminal Strip (Sheet 13)

    14: ELECTRICAL SCHEMATICS 14.10.3 X2: Control Terminal Strip (Sheet 13) ©Tormach® 2022 Page 215 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 216: X2: Control Terminal Strip (Sheet 14)

    14: ELECTRICAL SCHEMATICS 14.10.4 X2: Control Terminal Strip (Sheet 14) ©Tormach® 2022 Page 216 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 217: X3: Ground Terminal Strip (Sheet 15)

    14: ELECTRICAL SCHEMATICS 14.10.5 X3: Ground Terminal Strip (Sheet 15) ©Tormach® 2022 Page 217 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 218: X24: Atc Terminal Strip (Sheet 16)

    14: ELECTRICAL SCHEMATICS 14.10.6 X24: ATC Terminal Strip (Sheet 16) ©Tormach® 2022 Page 218 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 219: Wiring Table (Sheets 17-19)

    14: ELECTRICAL SCHEMATICS 14.11 WIRING TABLE (SHEETS 17-19) ©Tormach® 2022 Page 219 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...
  • Page 220 14: ELECTRICAL SCHEMATICS ©Tormach® 2022 Page 220 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...
  • Page 221 14: ELECTRICAL SCHEMATICS ©Tormach® 2022 Page 221 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 222: Electrical Cabinet Layout

    14: ELECTRICAL SCHEMATICS 14.12 ELECTRICAL CABINET LAYOUT ©Tormach® 2022 Page 222 UM10564: 24R Operator's Manual (Version 0722A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

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