Garmin GPSMAP 8400 Series Field Service Manual
Garmin GPSMAP 8400 Series Field Service Manual

Garmin GPSMAP 8400 Series Field Service Manual

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GPSMAP
Field Service Manual
Use this manual to identify and replace certain failed components of a
GPSMAP 8400/8600 series chartplotter.
Repairing and performing maintenance on Garmin electronics is complex work
that can result in serious personal injury or product damage if not done correctly.
Components on the circuit boards hold a high-voltage charge. To be safe,
disconnect the device from power before opening it for service. If you have
power applied to the device while it is open, use caution when working around
the circuit boards located on the inside of the front housing.
Garmin is not responsible for, and does not warrant, the work that you or a non-
authorized repair provider perform on your product.
Follow the guidelines set forth by Garmin regarding static discharge protection
and a dust-free repair environment to avoid damaging the chartplotter during
repair.
Verify all gaskets are reinstalled or replaced correctly when repairing the
chartplotter to maintain water-resistance.
GPSMAP 8400/8600 Series Field Service Manual
8400/8600 Series
®
WARNING
NOTICE

Table of Contents

Tools Needed ........................................................................................................
Important Information Regarding the Field Repair ...............................................
Troubleshooting ������������������������������������������������������������������������������������
Important Troubleshooting Information .................................................................
Loading the New Software on a Memory Card ...............................................
Updating the Device Software ........................................................................
Test Mode Screen .................................................................................................
Activating Test Mode .......................................................................................
Testing ..................................................................................................................
Testing the Display..........................................................................................
Testing the Touchscreen .................................................................................
Testing the Power Button Board .....................................................................
Locating Problems ..........................................................................................
Testing NMEA 0183 ........................................................................................
Testing NMEA 2000 ........................................................................................
Testing HDMI Input .........................................................................................
Testing HDMI Output ......................................................................................
Testing Composite Video ................................................................................
Testing J1939..................................................................................................
Testing Wi-Fi ...................................................................................................
Testing ANT ....................................................................................................
Separating the Housings ......................................................................................
Separating the Rear Housing from the Front Housing....................................
Removing the Main Board ....................................................................................
Removing the ICB Board ......................................................................................
Removing the Power Button Board ......................................................................
Reassembling the Housing ...................................................................................
Repair Procedures ���������������������������������������������������������������������������������
Replacing Weather Caps ......................................................................................
Replacing the Rear Housing .................................................................................
Replacing the Front Case Assembly ..................................................................
Replacing the Main Board ..................................................................................
Replacing the ICB Board ....................................................................................
Replacing the Power Button Board ....................................................................
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Summary of Contents for Garmin GPSMAP 8400 Series

  • Page 1: Table Of Contents

    Testing HDMI Input ..................NOTICE Testing HDMI Output ..................Garmin is not responsible for, and does not warrant, the work that you or a non- Testing Composite Video ................authorized repair provider perform on your product. Testing J1939....................
  • Page 2: Tools Needed

    NOTE: In order for the software update instructions to appear, the device must be fully booted before the card is inserted. • Replacement parts are available through Garmin Product Support. Call your regional Garmin product support group to speak with a Connect an SD card reader to the device. representative.
  • Page 3: Testing

    Testing Testing the Display Output You can test the display or troubleshoot the video output by using the test mode. Testing the Display Turn on the device in test mode, and wait 2–3 minutes for the self-tests to complete. No image is displayed on the Select Color Pages.
  • Page 4: Testing Nmea 0183

    Input port 1 RX/B (+) Orange/White Testing ANT TX/A (-) Gray Connect a compatible Garmin device, such as a Marine Remote, and verify Output port 1 TX/B (+) Pink you can use it to scroll through the menu. RX/A (-)
  • Page 5: Separating The Housings

    Disassembly and Reassembly Procedures NOTICE Observe the cable connections during all parts of the following repair procedures. If at any point during this procedure you notice a cable is disconnected, connect the cable and repeat any applicable test procedures. Separating the Housings NOTICE Before opening the housing, ensure you have static discharge equipment in place.
  • Page 6: Removing The Main Board

    , weathercaps , and washers from each port on the rear case assembly. Screw or Nut Socket or Bit Size Torque Measurment Garmin Marine Network port 29 mm socket 15 kgf/cm Power/data and transducer ports 21 mm socket 11 kgf/cm...
  • Page 7: Removing The Icb Board

    Removing the ICB Board Separate the housings (page ➊ ➊ Disconnect the four cables leading to the ICB board. ➊ ➊ ➋ ➋ Remove the four screws securing the ICB board to the front case assembly. ➋ ➋ GPSMAP 8400/8600 Series Field Service Manual...
  • Page 8: Removing The Power Button Board

    Removing the Power Button Board ➊ ➊ Disconnect the cable leading to the power button board. ➊ ➊ ➋ ➋ ➋ ➋ Remove the two screws securing the power button board to the front case assembly. Reassembling the Housing NOTICE After you have replaced a component or completed a repair, it is vital that you correctly reassemble the unit housing to ensure IEC 60529 IPX7 water resistance.
  • Page 9: Repair Procedures

    Using a torque wrench with the appropriate socket, tighten the nut around the connector according to the values in the table Screw or Nut Socket or Bit Size Torque Measurment Garmin Marine Network / HDMI port 29 mm socket 15 kgf/cm Power/data and USB port...
  • Page 10: Replacing The Front Case Assembly

    Replacing the Front Case Assembly Each model of the 8400/8600 series chartplotters has a single replaceable front case assembly. The front case assembly includes the screen Kits required: Chartplotter Model Kit Number Description 8x17 S00-00670-01 8x17 Front Case 8x17 S00-00670-11 8x17 Front Case, Redesign 8x17 S00-00670-14...
  • Page 11: Replacing The Power Button Board

    Replacing the ICB Board Kits required: Chartplotter Model Kit Number Description 8417, 8617 S00-00670-04 8x17 ICB Board 8422, 8622 S00-00670-07 8x22 ICB Board 8424, 8624 S00-00670-10 8x24 ICB LED Controller Separate the housings (page Remove the ICB board (page Secure the replacement ICB board to the front case assembly using the screws removed in step 2. Connect the cables to the replacement board.
  • Page 12 All rights reserved. Except as expressly provided herein, no part of this manual may be reproduced, copied, transmitted, disseminated, downloaded or stored in any storage medium, for any purpose without the express prior written consent of Garmin. Garmin hereby grants permission to download a single copy of this manual onto a hard drive or other electronic storage medium to be viewed and to print one copy of this manual or of any revision hereto, provided that such electronic or printed copy of this manual must contain the complete text of this copyright notice and provided further that any unauthorized commercial distribution of this manual or any revision hereto is strictly prohibited.

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