Cleanfix RA660 Navi XL Unlimited Owner's Manual

Docking station with charging assistant

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Summary of Contents for Cleanfix RA660 Navi XL Unlimited

  • Page 2 This documentation - including extracts - may only be reproduced or made accessible to third parties with the express authorisation of Cleanfix Reinigungssysteme AG. Other functions not described in this documentation may be available in the control unit. However, there is no entitlement to these functions for new deliveries or servicing.
  • Page 3 If you have any further questions about your autonomous docking station with Cleanfix Charging Assistant or if you think that the operating instructions are not complete, please contact your Cleanfix dealer. Questions, suggestions and criticism are always welcome.
  • Page 4: Table Of Contents

    TABLE OF CONTENTS GENERAL INFORMATION ...................... 1 Identification ........................1 A 1.1 Document ..........................1 A 1.2 Machine ............................ 1 A 1.3 Manufacturer..........................1 General information on the content ................1 A 2.1 General information ........................ 1 A 2.2 Before initial commissioning ....................2 A 2.3 Before commissioning ......................
  • Page 5 B 13 Guarantee & Warranty ....................14 PRODUCT AND FUNCTIONS ....................16 System overview ......................16 C 1.1 Structure ..........................16 Cleanfix Charging Assistant ..................17 C 2.1 Description of the product ....................17 C 2.2 Operation..........................18 C 2.3 Operation..........................
  • Page 6: Ageneral Information

    02.01.2024 2401-XXX Table 1: Version history A 1.2 MACHINE Designation: Autonomous docking station with Cleanfix Charging Assistant Description: Docking station for automated water change and battery charging of the Cleanfix RA660 Navi XL Unlimited. Compatibility: Cleanfix RA660 Navi XL Unlimited Cleanfix RA660 Navi XL Server A 1.3...
  • Page 7: A 2.2 Before Initial Commissioning

    General information • The information contained in this document is the property of Cleanfix Reinigungssysteme AG. It is intended for internal use by the customer and excludes any other use. Its disclosure to third parties and its reproduction is strictly prohibited.
  • Page 8: A 2.4 Intended Use

    A 2.5 PURPOSE OF THE DOCUMENTATION This documentation is intended for owners, installers and end users of the autonomous cleaning machine "Cleanfix Charging Assistant". The operating instructions must be read and understood before working with the machine. A 2.6 CONFORMITY WITH STANDARDS AND DIRECTIVES The CE mark indicates that this product complies with European requirements for safety, health, environment and user protection.
  • Page 9: A 2.8 Illustrations And Explanations

    However, the information in this document is checked regularly and any necessary corrections are included in the subsequent edition. We reserve the right to make technical changes without affecting the function. © Copyright Cleanfix Reinigungssysteme AG. Cleanfix® is a registered trademark. All rights reserved. A 2.8...
  • Page 10: A 3 Planning

    Continuous operation close to the power limit • External forces acting on the Charging Assistant If one or more conditions are met during operation, Cleanfix Reinigungssysteme AG must be consulted. If the Charging Assistant reaches corresponding operating limits or is operated close to a limit for a certain period of time, the built-in monitoring functions come into effect and the Charging Assistant is automatically put into an error state.
  • Page 11 The following illustration shows all the information on a possible attachment. The dimensions given refer to the safe transfer of loads to the wall and not to its stability. The distances may vary and serve only as an example. Figure 2: Installation layout with dimensioning www.cleanfix-robotics.com Cleanfix Cleaning Systems AG...
  • Page 12: Bsafety Instructions

    PROHIBITION Binding instruction that must be followed. MANDATORY REGULATION Directive or measure to be applied. INFORMATION Informative commentary or additional information. Note or advice to make working with the machine easier. www.cleanfix-robotics.com Cleanfix Cleaning Systems AG...
  • Page 13: B 1.2 Roles And Responsibilities

    • Users • Integrator MANDATORY REGULATION Cleanfix Academy training Persons working with the Cleanfix Charging Assistant must have a training certificate issued by the Cleanfix Academy. B 1.2.1 USERS The user must fulfil the following requirements: • Experience and knowledge in handling electrical devices •...
  • Page 14: B 3 Safety Regulations

    Never touch conductive parts that are used to conduct electricity. • If you have any questions or uncertainties, please contact an expert or your Cleanfix dealer. For further information and hazard warnings regarding the charger and battery, please refer to the relevant manufacturer's operating instructions for the components mentioned.
  • Page 15 Using the Charging Assistant with vehicles that are not listed in the intended use of the Charging Assistant can lead to material damage to the Charging Assistant and vehicle. Only use the Charging Assistant with supported vehicle models (RA660 Navi • XL). www.cleanfix-robotics.com Cleanfix Cleaning Systems AG...
  • Page 16: B 4 Accessories And Spare Parts

    Safety instructions ACCESSORIES AND SPARE PARTS Only use original Cleanfix spare parts and accessories. In the event of problems or defects with the machine, contact your certified Cleanfix dealer. BEHAVIOUR AND PROTECTIVE MEASURES B 5.1 IN EMERGENCIES: • Disconnect the Charging Assistant from the mains and secure it against unauthorised restarting.
  • Page 17: B 9 Safety Precautions For Battery-Powered Cleaning Machines

    Charging other devices with a CCS charging socket. SAFETY PRECAUTIONS FOR BATTERY-POWERED CLEANING MACHINES • Only charge the device with original Cleanfix chargers. • Never place naked flames or glowing objects near the batteries. • Do not create sparks near the batteries.
  • Page 18: B 10.2 Clean The Charging Assistant

    However, it is possible for the user to quickly replace a docking station. In the event of an error that cannot be rectified, contact the Cleanfix Robotics Service. For fast support processing, note the data on the type plate such as type designation, serial number etc.
  • Page 19: B 11 Transport And Storage

    The valid warranty conditions can be found in the current price list, the offer or the invoice and/or can be requested from the point of sale. • Damage caused by improper use and misuse voids the warranty. We accept no liability for any consequential damage resulting from this. www.cleanfix-robotics.com Cleanfix Cleaning Systems AG...
  • Page 20 However, it is possible for the user to quickly replace a docking station. In the event of an error that cannot be rectified, contact the Cleanfix Robotics Service. For fast support processing, make a note of the data on the type plate, such as type designation, serial number, etc., before contacting us.
  • Page 21: Cproduct And Functions

    The various components of the autonomous docking station are presented individually below and illustrated with the necessary additional information. In particular, these are... • ...the Cleanfix Charging Assistant (incl. associated setup application) • ... the battery charger • ... the Cleanfix Water Control Unit •...
  • Page 22: C 2 Cleanfix Charging Assistant

    The Cleanfix Charging Assistant is a wall-mounted robot with three driven rotary axes, two driven linear axes and a manually adjustable rotary axis. The Cleanfix Charging Assistant is used to connect the charging plug to the Cleanfix RA660 Navi XL cleaning robot, which works fully autonomously. In this way, electricity and water can be supplied continuously and at any time (24/7 cleaning).
  • Page 23: C 2.2 Operation

    The "Charging Control" setup application is required for setup. You can download this from the Google Play Store. To do this, use the following QR code or search for "Cleanfix Charging Control" in the Google Play Store on your Android smartphone.
  • Page 24: C 2.3 Operation

    Status • IDLE: Standstill • MOVING: Movement • SEARCHING: Search • CHARGING: Loading • ERROR: Error Connection status between app and Charging Assistant • Online • Offline MAC address Charging Assistant for identification Camera image www.cleanfix-robotics.com Cleanfix Cleaning Systems AG...
  • Page 25 START TEST RUN Description To charge the cleaning robot with the Charging Assistant, a test run must be carried out. MANDATORY REGULATION This process may only be carried out by technicians with the Cleanfix Academy certificate. Prerequisites • Stable connection via WIFI is available.
  • Page 26 Figure 8 : Moving axes correction Figure 9 : Variables in the menu correction menu The axes move approx. 1 mm or 1 degree in each direction (the movement refers to the absolute coordinate system) www.cleanfix-robotics.com Cleanfix Cleaning Systems AG...
  • Page 27 Press and hold to start the charging process. 5. Check that the plug is correctly positioned in relation to the charging socket and confirm with YES. Figure 11: If the plug has been inserted, this request appears www.cleanfix-robotics.com Cleanfix Cleaning Systems AG...
  • Page 28 The Charging Assistant moves to the charging socket of the cleaning robot via the camera image. Dialogue window opens. 3. Check that the plug is correctly positioned in relation to the charging socket and confirm with YES. www.cleanfix-robotics.com Cleanfix Cleaning Systems AG...
  • Page 29 Figure 13: Display during charging Pos. Description Camera The camera image can be displayed. Stop Press 1x: The Charging Assistant moves to the HOME position. Press twice: The Charging Assistant remains in the current position. www.cleanfix-robotics.com Cleanfix Cleaning Systems AG...
  • Page 30 XL) and whether the arm is configured right or left. After this setting, another test run is required to check the changed settings. Prerequisite • Stable connection via WIFI is available. • Smartphone with charging control app is available. www.cleanfix-robotics.com Cleanfix Cleaning Systems AG...
  • Page 31 The force is a ratio value of the max. possible force and the insertion depth is specified in metres. 2. Press NEXT to transfer the values, the Charging Assistant confirms with a beep. 3. Press DONE. www.cleanfix-robotics.com Cleanfix Cleaning Systems AG...
  • Page 32 Extrinsic camera calibration can only be carried out using a calibration adapter with rail. The 3D position of the camera is calibrated to a reference coordinate system in the robot. The calibration may only be carried out with Cleanfix Support. Intrinsic camera calibration can only be carried out with a calibration pattern. This determines the internal parameters of the camera.
  • Page 33: C 2.4 Intended Use

    Product and functions C 2.4 INTENDED USE C 2.4.1 TRANSPORT Transport mass and contents Packaging unit Length 120 cm Width 80 cm Height 25 cm Weight 23.5 kg Table 4: Packaging unit www.cleanfix-robotics.com Cleanfix Cleaning Systems AG...
  • Page 34 Product and functions www.cleanfix-robotics.com Cleanfix Cleaning Systems AG...
  • Page 35 Check whether there is a Wi-Fi connection (if not, call a Cleanfix technician) The connectors fail If you have a Cleanfix Academy certificate, try to solve the problem with the application. (Otherwise, call a Cleanfix technician) Table 5: Troubleshooting www.cleanfix-robotics.com...
  • Page 36: C 2.5 Technical Data

    AXIS DATA Range of movement 0 mm - 360 mm ±100° ±180° ±180° 5 mm - 45 mm Speed at nominal load 0.0315 m/s 35 °/s 35 °/s 35 °/s 0.0124 m/s Table 6: Axis data www.cleanfix-robotics.com Cleanfix Cleaning Systems AG...
  • Page 37: C 2.6 Type Plate

    Figure 17: Arm configuration right/left C 2.6 TYPE PLATE The following signs are attached to the Charging Assistant. They must not be removed or made unrecognisable. Illegible signs must be replaced. Figure 18: Nameplate Figure 19: Infolabel www.cleanfix-robotics.com Cleanfix Cleaning Systems AG...
  • Page 38: C 3 Water Control

    Control unit is ready for use Control unit has an error Control unit is in use. RA660 Navi XL is filled with fresh water C 3.1.2 TECHNICAL DATA Type Cleanfix water control unit Tension 230 VAC Input Electricity approx. 1 A...
  • Page 39: C 3.2 Integrated Version

    These components are already fitted and must not be moved or removed. The LED lamp is located on the side and is concealed by the cover. There is also an information sticker on the side of the cover. (see Figure 21) www.cleanfix-robotics.com Cleanfix Cleaning Systems AG...
  • Page 40 Before installation, the cable must be shortened to the required length. Then connect the valve cable to the valve in the Box. A detailed description of how to connect the wires can be found in the box. Figure 22: Valve box including wiring sticker www.cleanfix-robotics.com Cleanfix Cleaning Systems AG...
  • Page 41: C 4 Coupling

    To charge the cleaning robot with the Charging Assistant and activate the valve for water filling, the robot must be coupled with the above-mentioned components. This process may only be carried out by technicians with the Cleanfix Academy certificate. Prerequisites •...
  • Page 42 Before you start the local pairing, make sure that only 1 Charging Assistant and 1 Valve are plugged in and connected. Figure 24: RA660 Navi XL pairing On the third page, you first select the coupling. www.cleanfix-robotics.com Cleanfix Cleaning Systems AG...
  • Page 43 Product and functions Figure 25: RA660 Navi XL loading screen 3. The XL searches for/finds the existing Charging Assistant and the Valve. Figure 26: RA660 Navi XL pairing information window www.cleanfix-robotics.com Cleanfix Cleaning Systems AG...
  • Page 44 Product and functions 4. The devices found are displayed. Check the match. Figure 27: Confirm coupling 5. Confirm the configuration selection. www.cleanfix-robotics.com Cleanfix Cleaning Systems AG...
  • Page 45: Dappendix

    Appendix D APPENDIX CE CERTIFICATE www.cleanfix-robotics.com Cleanfix Cleaning Systems AG...
  • Page 46: D 2 Ukca Certificate

    Appendix UKCA CERTIFICATE www.cleanfix-robotics.com Cleanfix Cleaning Systems AG...
  • Page 47 Cleanfix Reinigungssysteme AG Stettenstrasse 15 CH-9247 Henau +41 71 955 47 47 robotic@cleanfix.com www.cleanfix-robotics.com...

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