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PULSE 200 SERIES
Commercial Direct Drive Door
Operator for Balanced Sectional
and Rolling Steel Doors.
Installation Manual and
Setup/User Instructions
U.S. Patent No. 11105138
35 East Beaver Creek Rd., Unit 1 Richmond Hill, Ontario Canada L4B 1B3
905-597-8989
•
www.icontrols.ca
•
sales@icontrols.ca
PULSE TECHNICAL SUPPORT LINE: 1-833-PULSEDC (1-833-785-7332)
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Summary of Contents for icontrols PULSE 200 Series
- Page 1 PULSE 200 SERIES Commercial Direct Drive Door Operator for Balanced Sectional and Rolling Steel Doors. Installation Manual and Setup/User Instructions U.S. Patent No. 11105138 35 East Beaver Creek Rd., Unit 1 Richmond Hill, Ontario Canada L4B 1B3 905-597-8989 • www.icontrols.ca •...
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Page 2: Table Of Contents
TABLE OF CONTENTS General Overview ........................Page 3 Compliance with UL 325 Requirements ................Page 3 Box Inventory ........................... Page 3 Operator Technical Overview ....................Pages 3-4 Pre-Installation Assembly Requirements ................Pages 5-6 Mounting Installation Instruction ..................Pages 7-9 Wiring Information ........................Page 10-11 Wiring Diagram ........................ -
Page 3: General Overview
8. Two 12V, 2.3Ah Lead-Acid Rechargeable Batteries (pre-mounted behind board). In case any of the above items is missing, please contact iControls and provide us with details of the missing part(s), as well as the serial number of your operator. - Page 4 lectrical SUPPLY VOLTAGE: 110-130, 1ph Input BATTERIES: 2 x 2.3Ah, 12Vdc CONTROL VOLTAGE: 24Vdc, 0.8A Power/Connections supplied for activation and reversing devices AUX RELAY: 1 SPDT Programmable Relay (factory default to activate on Open Limits) Safety PHOTO-EYE SENSOR: Polarized Photo-eye Sensor/Reflector with Bracket provided with unit as non-impact reversing device protection.
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Page 5: Pre-Installation Assembly Requirements
LIMIT BRACKETS FOR PULSE OPERATORS, BUT MUST BE INSTALLED PRIOR TO OPERATION. Operator Mounting Requirements Pulse 200 Series operators are mounted directly anywhere on the door shaft. Before installing the operator, please ensure following criteria is met: The door must be well balanced, and have been tested for smooth functioning without any unusual noises or snags. - Page 6 Assembling Torque Arm to Gearbox The torque arm can be assembled onto either side of the gearbox using the enclosed 4 bolts. There are 6 possible angle positions for the torque arm, and its optimal mounting position should be pre-determined prior to assembly. Tighten bolts appropriately.
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Page 7: Mounting Installation Instruction
MOUNTING INSTALLATION INSTRUCTION WARNING • TO REDUCE THE RISK OF PERSONAL INJURY OR DEATH, DO NOT CONNECT ELECTRICAL POWER UNTIL OPERATOR MOTOR, CONTROL PANEL AND PHOTO-EYE ARE INSTALLED, SECURED AND PROTECTED PER FOLLOWING INSTRUCTIONS. • ENSURE THAT AREA IS CLEAR OF PERSONNEL AND CORDONED OFF TO ACCESS WHILE INSTALLING OPERATOR. - Page 8 Operator Installation WARNING WARNING: THE OPERATOR ASSEMBLY IS HEAVY AND CAN CAUSE SERIOUS INJURY OR DEATH SHOULD IT BE DROPPED DURING INSTALLATION. TAKE ALL NECESSARY SAFETY PRECAUTIONS TO AVOID DROPPING THE OPERATOR (I.E. TETHER/TIE DOWN) PRIOR TO ATTEMPTING INSTALLATION. SCAFFOLDING OR SCISSOR-LIFTS/ PLATFORM-LIFTS ARE ADVISED FOR OPERATOR INSTALLATION.
- Page 9 Control Panel Mounting The control panel should be securely mounted at or around eye level (minimum 5 ft. from floor) on the same side as the operator/junction box. Ensure that the control panel is mounted far enough away from the door as to avoid user contact with the door while in operation, but close enough that the user has clear view of the door at all times.
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Page 10: Wiring Information
3. All wiring should be on a dedicated circuit and properly protected. MOTOR CONNECTIONS The Pulse 200 Series Operators are supplied with a 5 conductor 16AWG cable that is pre-wired to the junction box of the motor. This cable needs to be connected into terminals located inthe control panel. -
Page 11: Wiring Diagram
Battery Connections The Pulse 200 Series come standard with Built-In Battery Backup that provides 24Vdc/2.3Ah of power for power-outage situations (mounted behind the board). Simply plug in the battery leads with female connectors to the headers found to the left of the LCD on the board as indicated in diagram below. -
Page 12: Startup Procedure
SETUP MENU - ACCESSING ALL MENU SELECTIONS NOTE THAT ALL FACTORY MENU SETTINGS ARE RECOMMENDED FOR SECTIONAL DOORS ONLY. CONTACT iCONTROLS FOR SETTINGS FOR OTHER DOOR STYLES (i.e. Rolling Steel, etc.) For access to the SETUP MENU press and hold the STOP button on the control board (bottom button beside the LCD screen) for 10 Seconds - do not release until SETUP MENU appears on the screen. -
Page 13: Set Door Speed
SET CLOSE LIMIT From the Open Limit, jog to the desired Close position, using the CLOSE button (OPEN available for fine tuning). Ensure that the door is properly sealed at the bottom. Press STOP button to save and return to SETUP MENU. SETTING DOOR SPEEDS On initial set up please use the factory default speed settings (3 for OPEN, 2 for CLOSE). -
Page 14: Set Closing Force
CLOSING FORCE If the door is obstructed from closing (ie. due to obstruction, jam, etc.) this current monitoring feature will stop and reverse the door to prevent damage. The sensitivity of this monitoring can be changed in this setting, or the feature can be turned off entirely. -
Page 15: Set Pwm Frequency
PWM FREQUENCY This Setting allows the user to change the operating frequency for the motor between 2.4 kHz, 12kHz and 20kHz. Certain frequencies can interfere with third- party accessories, or create an electronic hum, and adjustment may be necessary. Factory default is set to 12kHz. Do not alter this setting unless advised by Technical Support. -
Page 16: Run Balance Check
RECALIBRATING FROM THE OPERATOR PANEL USING MENU: Select CALIBRATION from the SETUP MENU Press Open per the screen prompt to begin automatic slow opening cycle of the door to the Limit Brackets for Encoder Reset Press the CLOSE button per prompt to Calibrate Closing Force. If a reversing device is activated, the Operator will abort and prompt you to start again. -
Page 17: Power Outage Operation
Water-resistant upgrade that both seals all ingress points on the motors, and includes a thru-beam sensor in place of a reflective photo-eye. Please contact iControls for details and pricing. REMOTE TRANSMITTERS Local range remote controls are provided with every Pulse 200 residential operator. -
Page 18: Components
PULSE OPERATOR COMPONENTS... -
Page 19: Troubleshooting Guide
TROUBLE SHOOTING GUIDE The following are common user experienced problems that are easily diagnosed and quickly resolved during installation and operation of a Pulse 100 Series operator. If, after reviewing the trouble shooting guide you are unable to resolve whatever issue you may be experiencing, please call our toll-free technical support line for assistance. - Page 20 TROUBLE SHOOTING GUIDE SYMPTOM PROBABLE CAUSE SUGGESTED ACTION OBSTRUCTION OR Remove obstruction or free up the door, turn DOOR JAMMED DUE TO "OFF" the AC power and cycle test the door OBSTRUCTION. under battery power. PUSHER SPRINGS OR 'DOOR IS STOPPED' Reset OPEN limit so that Pusher Springs are not LIMIT BRACKETS MAY BE MESSAGE ON LCD...
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Page 21: Replacement Parts List
PULSE OPERATOR REPLACEMENT PARTS iControls can provide replacements for all components on the Pulse 200 Operators in the event of damage, wear or failure. Please contact our Technical Assistance team at 1-833-785-7332 and we will assist you with the diagnosis of the issue and identification of any and all necessary parts. -
Page 22: Warranty
PULSE 200 WARRANTY Coverage Pulse 200 Series Operators are fully warrantied for a period of 2 years or 250,000 cycles (whichever comes first) from their purchase date. This warranty is inclusive of, and limited to, all component and manufacturing defects only, and does not cover possible failure due to external forces including irregularities caused by impact, improper installation and/or connection, voltage surges and any and all other user and/or environmentally caused failures.
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