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icontrols PULSE 100 Series User Instructions

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PULSE 100 SERIES
Commercial Direct Drive Door
Operator for Balanced Sectional
and Rolling Steel Doors.
Installation Manual and
Setup/User Instructions
U.S. Patent No. 11105138
35 East Beaver Creek Rd., Unit 1 Richmond Hill, Ontario Canada L4B 1B3
905-597-8989
•
www.icontrols.ca
•
sales@icontrols.ca
PULSE TECHNICAL SUPPORT LINE: 1-833-PULSEDC (1-833-785-7332)
1

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Summary of Contents for icontrols PULSE 100 Series

  • Page 1 PULSE 100 SERIES Commercial Direct Drive Door Operator for Balanced Sectional and Rolling Steel Doors. Installation Manual and Setup/User Instructions U.S. Patent No. 11105138 35 East Beaver Creek Rd., Unit 1 Richmond Hill, Ontario Canada L4B 1B3 905-597-8989 • www.icontrols.ca •...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS General Overview ........................Page 3 Meeting UL 325 Requirements ....................Page 3 Box Inventory ........................... Page 3 Operator Technical Overview ....................Pages 3-4 Pre-Installation Assembly Requirements ................Pages 5-6 Mounting Installation Instruction ..................Pages 7-9 Wiring Information ........................Page 10 Wiring Diagrams ........................

  • Page 3: General Overview

    6. Shaft Collar and Bent Shaft Key 7. Two 12V, Lead-Acid Rechargeable Batteries In case any of the above items is missing, please contact iControls and provide us with details of the missing part(s), as well as the serial number of your operator.
  • Page 4 lectrical SUPPLY VOLTAGE: 110-130, 1ph Input (Standard 3 prong pre-wired cord provided for electrician-free installation) BATTERIES: 2 x 0.82Ah CONTROL VOLTAGE: 24Vdc, 0.8A Power/Connections supplied for activation and reversing devices AUX RELAY: 1 SPDT Programmable Relay (factory default to activate on Open Limits) Safety PHOTO-EYE SENSOR:...

  • Page 5: Pre-Installation Assembly Requirements

    LIMIT BRACKETS FOR PULSE OPERATORS, BUT MUST BE INSTALLED PRIOR TO OPERATION. Operator Mounting Requirements Pulse 100 Series operators are mounted directly anywhere on the door shaft. Before installing the operator, please ensure following criteria is met: The door must be well balanced, and have been tested for smooth functioning without any unusual noises or snags.
  • Page 6 Assembling Torque Arm to Gearbox The torque arm can be assembled onto either side of the gearbox using the enclosed 4 bolts. There are 6 possible angle positions for the torque arm, and its optimal mounting position should be pre-determined prior to assembly. Tighten bolts appropriately.

  • Page 7: Mounting Installation Instruction

    MOUNTING INSTALLATION INSTRUCTION WARNING • TO REDUCE THE RISK OF PERSONAL INJURY OR DEATH, DO NOT CONNECT ELECTRICAL POWER UNTIL COMPLETE OPERATOR, PUSH BUTTON STATION AND PHOTO-EYE ARE INSTALLED, SECURED AND PROTECTED PER FOLLOWING INSTRUCTIONS. • ENSURE THAT AREA IS CLEAR OF PERSONNEL AND CORDONED OFF TO ACCESS WHILE INSTALLING OPERATOR.
  • Page 8 Operator Installation WARNING WARNING: THE OPERATOR ASSEMBLY IS HEAVY AND CAN CAUSE SERIOUS INJURY OR DEATH SHOULD IT BE DROPPED DURING INSTALLATION. TAKE ALL NECESSARY SAFETY PRECAUTIONS TO AVOID DROPPING THE OPERATOR (I.E. TETHER/TIE DOWN) PRIOR TO ATTEMPTING INSTALLATION. SCAFFOLDING OR SCISSOR-LIFTS/ PLATFORM-LIFTS ARE ADVISED FOR OPERATOR INSTALLATION.
  • Page 9 Push Button and Photo-Eye Mounting The control panel should be securely mounted at or around eye level (minimum 5 ft. from floor) on the same side as the operator. Ensure that the control panel is mounted far enough away from the door as to avoid user contact with the door while in operation, but close enough that the user has clear view of the door at all times.

  • Page 10: Wiring Information

    2. Outlet should be on a dedicated circuit and properly protected. Applying Power The Pulse 100 Series Operators do not require a qualified electrician for installation, provided an outlet has been properly wired and mounted by a qualified electrician within 4 feet of the operator. The operator is provided with a standard 3 prong power plug - simply insert it into the outlet to apply power.

  • Page 11: Wiring Diagrams

    WIRING DIAGRAMS...

  • Page 12: Startup Procedure

    STARTUP PROCEDURE Before applying power to the Pulse operator, ensure that the unit is firmly in positioned CAUTION! on the door shaft and securely fastened to the torque arm/bolt, that the torque arm is anchored to structural support, and that Limit brackets are in place. POWERING UP Apply power to the unit (plug in electrcal cord).

  • Page 13: Startup Menu

    STARTUP MENU - ACCESSING ALL MENU SELECTIONS NOTE THAT ALL FACTORY MENU SETTINGS ARE RECOMMENDED FOR SECTIONAL DOORS ONLY. CONTACT iCONTROLS FOR SETTINGS FOR OTHER DOOR STYLES (i.e. Rolling Steel, etc.) For access to the STARTUP MENU press and hold the STOP button on the control board (bottom button beside the LCD screen) for 5 Seconds - do not release until STARTUP MENU appears on the screen.

  • Page 14: Open Speed

    SETTING DOOR SPEEDS On initial set up please use the factory default MEDIUM speed. As noted below the Motor, Door and Drum size may affect the opening speed of the door and the Medium setting may be all that is required to achieve 24” per second opening speed. Test door at factory setting prior to setting adjustment.

  • Page 15: Open Rampdown

    OPEN RAMPDOWN DISTANCE This setting is used to change the point where the door begins to decelerate to slow speed as it approaches the Open Limit. The user can choose between auto (which is configured by the system) or the desired number of shaft rotations (between 0.5 turns and 3 turns in half rotation increments).

  • Page 16: Calibration

    CALIBRATION This feature is required to calibrate force monitoring levels. Screen prompts guide user through calibration. It is generally not required to select this menu setting as the Pulse Operator will prompt for calibration upon exit from menu, if required. If setting limits from Push Button Station, the first 2 operations will automatically calibrate the operator.

  • Page 17: Power Outage Operation

    Water-resistant upgrade that both seals all ingress points, and includes a thru-beam sensor in place of a reflective photo-eye. Please contact iControls for details and pricing.

  • Page 18: Components

    PULSE OPERATOR COMPONENTS...

  • Page 19: Troubleshooting Guide

    The following are common user experienced problems that are easily diagnosed and quickly resolved during installation and operation of a Pulse 100 Series operator. If, after reviewing the trouble shooting guide you are unable to resolve whatever issue you may be experiencing, please call our toll-free technical support line for assistance.
  • Page 20 TROUBLE SHOOTING GUIDE SYMPTOM PROBABLE CAUSE SUGGESTED ACTION OBSTRUCTION OR Remove obstruction or free up the door, turn DOOR JAMMED DUE TO "OFF" the AC power and cycle test the door OBSTRUCTION. under battery power. 'DOOR IS STOPPED' PUSHER SPRINGS MAY BE Reset OPEN limit so that Pusher Spring are not MESSAGE ON LCD PREVENTING DOOR FROM...
  • Page 21 TROUBLE SHOOTING GUIDE SYMPTOM PROBABLE CAUSE SUGGESTED ACTION BATTERY FUSE MAY BE Test Fuse in Vertical black Fuse Holder. Replace Fuse BLOWN (6.3A Time Delay) if necessary. Check batteries voltage, if low let it charge for 24 BATTERIES MAY BE DRAINED hours with AC power ON.

  • Page 22: Warranty

    Dealer. This warranty applies only to doors that are professional installed by an authorized iControls dealer. In the case that one of the door model or part is discontinued or becomes obsolete, iControls reserves the right to replace the product with a suitable alternative.

This manual is also suitable for:

Pulse 138Pulse 150

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