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PULSE
Commercial Direct Drive Door
Operator for Balanced Sectional
and Rolling Steel Doors.
Installation Manual and
Setup/User Instructions
U.S. Patent No. 11105138
18 - 50 West Wilmot Street, Richmond Hill, Ontario Canada L4B 1M5
905-597-8989
•
www.icontrols.ca
•
sales@icontrols.ca
PULSE TECHNICAL SUPPORT LINE: 1-833-PULSEDC (1-833-785-7332)
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- Page 1 Operator for Balanced Sectional and Rolling Steel Doors. Installation Manual and Setup/User Instructions U.S. Patent No. 11105138 18 - 50 West Wilmot Street, Richmond Hill, Ontario Canada L4B 1M5 905-597-8989 • www.icontrols.ca • sales@icontrols.ca PULSE TECHNICAL SUPPORT LINE: 1-833-PULSEDC (1-833-785-7332)
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Page 2: Table Of Contents
TABLE OF CONTENTS General Overview ........................Page 3 Meeting UL 325 Requirements ....................Page 3 Box Inventory ........................... Page 3 Operator Technical Overview ....................Pages 3-4 Pre-Installation Assembly Requirements ................Pages 5-7 Mounting Installation Instruction ..................Pages 8-10 Wiring Instructions ........................Pages 11-12 Wiring Diagrams ........................ -
Page 3: General Overview
7. Two 12V, Lead-Acid Rechargeable Batteries (3 Batteries fo Pulse 2000) In case any of the above items is missing, please contact iControls and provide us with details of the missing part(s), as well as the serial number of your operator. - Page 4 Battery Backup to open/close the door in case of power-outage. OPERATION: 3/8” ratchet socket for manual crank open/close as added redundancy. Maximum Recommended Counter balance Sectional Door size Pulse 500: up to 200 Square Feet Pulse 750: up to 350 Square Feet Pulse 1000:...
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Page 5: Pre-Installation Assembly Requirements
LIMIT BRACKETS FOR PULSE OPERATORS, BUT MUST BE INSTALLED PRIOR TO OPERATION. Operator Mounting Requirements Pulse operators are mounted directly on the door shaft. Before installing the operator, please en- sure following criteria is met: The door is well balanced, is tested for smooth functioning without any unusual noise. - Page 6 Right Hand Mounting: The software and hardware must be modified for right-hand side mounting. Refer to “OPERATOR START-UP/SET-UP , MOTOR POSITION. Field Adjustment of the Encoder for Right-Hand Mounting: Instructions to adjust the hardware for right hand mounting: See Fig: 3. Magnet on this side Remove the 4 bolts, spacers that secure the...
- Page 7 TORQUE ARM POSITION IN RELATION TO OPERATOR...
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Page 8: Mounting Installation Instruction
MOUNTING INSTALLATION INSTRUCTION WARNING • TO REDUCE THE RISK OF PERSONAL INJURY OR DEATH, DO NOT CONNECT ELECTRICAL POWER UNTIL COMPLETE OPERATOR, JUNCTION BOX AND CONTROL PANEL ARE INSTALLED, SECURED AND PROTECTED PER FOLLOWING INSTRUCTIONS. • ENSURE THAT AREA IS CLEAR OF PERSONNEL AND CORDONED OFF TO ACCESS WHILE INSTALLING OPERATOR. - Page 9 Operator Installation WARNING WARNING: THE OPERATOR ASSEMBLY IS HEAVY AND CAN CAUSE SERIOUS INJURY OR DEATH SHOULD IT BE DROPPED DURING INSTALLATION. TAKE ALL NECESSARY SAFETY PRECAUTIONS TO AVOID DROPPING THE OPERATOR (I.E. TETHER/TIE DOWN) PRIOR TO ATTEMPTING INSTALLATION. SCAFFOLDING OR SCISSOR-LIFTS/ PLATFORM-LIFTS ARE ADVISED FOR OPERATOR INSTALLATION.
- Page 10 Control Panel Mounting The control panel should be securely mounted at or around eye level (minimum 5 ft. from floor) on the same side as the operator/junction box. Ensure that the control panel is mounted far enough away from the door as to avoid user contact with the door while in operation, but close enough that the user has clear view of the door at all times.
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Page 11: Wiring Instructions
1. Using minimum of 18AWG cable, connect individual wires to V+, GM, GS and COM terminals in the junction box. iControls recommends using wiring kit (Part# PDC-CABKIT) or equivalent. 2. These will match the connections in the Control Panel and will be terminated in the same sequence (as labeled) to match the junction box (all control panel wiring shall enter through the bottom of the enclosure). - Page 12 Remote Radio Connect your receiver to the provided terminals – as the Pulse control panel enclosure is non-metallic, external antenna not necessarily required. Note that Remote Radio can be programmed to raise the door to the fully open, or set limit position.
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Page 13: Wiring Diagrams
WIRING DIAGRAMS... -
Page 18: Startup Procedure
If the door can achieve a full cycle under battery power, it is setup properly for use with the Pulse operator. If the battery cannot move the door in either direction fully, the spring tension on the door must be adjusted. -
Page 19: Set Voltage
24” per second opening speed Please note that the Pulse has been developed with the same technology that is used in High Speed Door Operators. While we have limited the maximum opening speed to ~24” per second for sectional doors (this is dependent on the type of door and drum used) and maximum closing speed to ~16”... -
Page 20: Jog Mode
Open Speed appears on the screen. Then press the STOP button to access and macke changes. The Pulse operator is factory equipped with 5 options of open speed settings, designated as 1 (slowest) to 5 (fastest - approximately 24"/s). Toggle between these 5 options by using the OPEN and/or CLOSE buttons, and press the Stop button once the desired selection appears on the screen to save and return to the STARTUP menu. -
Page 21: Advanced Menu Programming
ADVANCED MENU NOTE: THESE FEATURES SHOULD BE ACCESSED ONLY BY A TRAINED TECHNICIAN AFTER INITIAL SET UP AND TESTING, ONLY IF REQUIRED. STOP BUTTON For access to the ADVANCED MENU options press and hold the FOR 10 SECONDS while on the STARTUP MENU screen. Do not release until ADVANCED MENU appears on the screen. -
Page 22: Set Closing Force
(between 0.5 turns and 3 turns in half rotation increments). The Factory setting for this feature is AUTO. This should not be changed unless recommended by Pulse Technical Support. CLOSE RAMPDOWN DISTANCE This setting is used to change the point where the door begins to decelerate to slow speed as it approaches the Close Limit. -
Page 23: Set Output Relay
OUTPUT RELAY OPTIONS The Output Relay is used for signalling/interlocking with other devices such as a dock leveller, security equipment, other doors, etc. There is one NO and one NC contact available that can be energized at either the open or closed limit, as chosen by the user in this setting. -
Page 24: Set Open Limit Switch
OPEN LIMIT SWITCH If choosing to use a Switch (limit, proximity, reed, etc) to signal the door's fully open position for encoder reset (connecting to H1 & H2 in junction box), set this selection to YES. USING A SWITCH STILL REQUIRES INSTALLATION OF LIMIT BRACKETS AS A SAFETY REDUNDANCY IN CASE OF SWITCH FAILURE. -
Page 25: Power Outage Operation
NOTE ON BATTERIES Provided lead-acid batteries are 2 x 12V connected in series to provide 24Vdc (3 x 12V for 36Vdc on Pulse 2000) . The controller provides a monitored trickle charger in order to maintain the batteries' life. Should the batteries be fully drained and no longer accept a charge, please replace them with equivalent batteries, and dispose of the expired units according to local environmental regulations. -
Page 26: Components
PULSE OPERATOR COMPONENTS... -
Page 27: Troubleshooting Guide
LCD display is firmly connected at both ends. VOLTAGE DROP IN WIRING Check voltage between terminal +24 and COM, NO DISPLAY BETWEEN OPERATOR if no power or Pulse voltage is less than 23V, check AT THE LCD JUNCTION BOX TO wiring between Junction box (near operator) PANEL and control panel. - Page 28 TROUBLE SHOOTING GUIDE SYMPTOM PROBABLE CAUSE SUGGESTED ACTION OBSTRUCTION OR Remove obstruction or free up the door, turn DOOR JAMMED DUE TO "OFF" the AC power and test operate the door OBSTRUCTION. with batteries power. 'DOOR IS STOPPED' PUSHER SPRINGS MAY BE Remove Pusher Springs and install upper limit MESSAGE ON LCD PREVENTING DOOR FROM...
- Page 29 Directions are shown on Pages 21-22. CLOSING FORCE IS WORKING PROP- NOT SET PROPERLY ERLY Increase or decrease based on door weight/ side and application of the door PULSE OPERATOR REPLACEMENT PARTS REPLACEMENT Pulse 500-100 Pulse 750-100 Pulse 1000-125 PART DESCRIPTION Motor...
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Page 30: Warranty
Dealer. This warranty applies only to doors that are professional installed by an authorized iControls dealer. In the case that one of the door model or part is discontinued or becomes obsolete, iControls reserves the right to replace the product with a suitable alternative.