Liberty Pumps OilTector OTC Series Operation, Maintenance And Installation Manual
Liberty Pumps OilTector OTC Series Operation, Maintenance And Installation Manual

Liberty Pumps OilTector OTC Series Operation, Maintenance And Installation Manual

Control panel system
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OilTector
Control Panel System
®
Single Phase Simplex | Type 4X (Indoor/Outdoor)
Models: OTC Series, Standard with Remote Alarm
Operation, Maintenance, and Installation Manual | 7612000A
Introduction
Read all instructions thoroughly. Installation of the OilTector® control system must comply with all federal, state, and local
codes, regulations, and practices. The control system must be installed by qualified personnel familiar with all applicable
local electrical and mechanical codes. Refer to the National Electrical Code (NEC) (NFPA 70). Failure to properly install and
test this product can result in personal injury or equipment malfunction.
The OilTector control system is designed and approved for the safe operation of pumping, alarming, and monitoring of
elevator sump pits, transformer vaults, and leachate well applications. The OilTector control panel will activate a pump to
remove water from elevator pits in accordance with ASME A17.1, stopping the pump before oil or other harmful substances
enter the water supply. The control panel includes LED indicators that will illuminate while monitoring various conditions
including but not limited to: power, pump running, high oil, high water, power loss, level sensor error detection (if enabled),
fire alarm mode (if enabled), and low level alarm/redundant off (if enabled). The included auxiliary contacts will activate
on power loss, high oil, high water, pump running, or the various alarm conditions. These contacts are connected to the
OilTector remote alarm panel which provides audio and visual indication of an alarm condition with built-in auxiliary contacts
for connection to a building automation system (BAS) or SCADA system and phone dialers.
The OilTector control system has configurable features including: level sensor error detection, automatic or manual alarm
condition reset, function input to be used for a fire system or low level/redundant off float switch, and a weekly pump
exerciser. An integrated pump hand-off-auto (HOA) selector switch is included to set the desired operation mode of the
pump and a sensitivity adjustment dial enables fine tuning of the water sensors.
Safety Guidelines
1. DISCONNECT ALL ELECTRICAL SERVICE BEFORE WORKING ON OR HANDLING THE OILTECTOR SYSTEM.
2. DO NOT USE WITH FLAMMABLE OR EXPLOSIVE FLUIDS SUCH AS GASOLINE, FUEL OIL, KEROSENE, ETC.
DO NOT USE IN EXPLOSIVE ATMOSPHERES. SENSOR MODULE SHOULD ONLY BE USED WITH WATER.
3. DO NOT HANDLE THE OILTECTOR CONTROL SYSTEM WITH WET HANDS, WHEN STANDING ON A WET OR
DAMP SURFACE, OR IN WATER.
4. INCOMING VOLTAGE MUST MATCH OILTECTOR CONTROL SYSTEM VOLTAGE.
5. TO PREVENT ELECTRICAL SHOCK AND EQUIPMENT MALFUNCTION, USE ONLY WITH A PUMP SUPPLIED
WITH A GROUNDING CONDUCTOR AND GROUNDING-TYPE ATTACHMENT PLUG. MAKE SURE TO PLUG THE
OILTECTOR CONTROL PANEL INTO A PROPERLY GROUNDED, GROUNDING-TYPE RECEPTACLE.
6. CONTROL PANEL CAN BE MOUNTED INDOOR OR OUTDOOR. ALARM PANEL MUST BE MOUNTED INDOOR.
FOR OUTDOOR ALARM APPLICATIONS, CONSULT FACTORY.
7. SECURE THE PRESET LEVEL SENSOR MODULE ON THE DISCHARGE PIPE AT A LEVEL THAT GUARANTEES
PARTIAL PUMP SUBMERGENCE WHEN THE WATER LEVEL IS JUST BELOW THE PUMP STOP PROBE
(longest probe; see step 2 on page 5 of this manual). FAILURE TO PROPERLY MOUNT THE PRESET LEVEL
SENSOR MODULE MAY CAUSE UNINTENDED CONSEQUENCES.
8. CAUTION! REMOVE ANY FLOAT SWITCH THAT IS CURRENTLY USED OR SUPPLIED WITH THE PUMP. IF THE
FLOAT CANNOT BE REMOVED, SECURE FLOAT SWITCH SO THAT IT IS ALWAYS ON.
IMPORTANT
Refer to the included electrical schematic for all incoming power connections and pump connections which may include
optional field wiring connections. This operation and installation manual covers models: OTC-115, OTC-115-5, OTCV-115,
OTC-230, OTC-230-5, OTCV-230, and OTC-230H. System includes: control panel, remote alarm panel, and preset level
sensor module.
7000 Apple Tree Avenue, Bergen, NY 14416 | Phone: (800) 543-2550 | Fax: (585) 494-1839 | www.LibertyPumps.com
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Summary of Contents for Liberty Pumps OilTector OTC Series

  • Page 1 OilTector Control Panel System ® Single Phase Simplex | Type 4X (Indoor/Outdoor) Models: OTC Series, Standard with Remote Alarm Operation, Maintenance, and Installation Manual | 7612000A Introduction Read all instructions thoroughly. Installation of the OilTector® control system must comply with all federal, state, and local codes, regulations, and practices.
  • Page 2 OPERATION and INSTALLATION MANUAL | OilTector Single Phase Simplex, OTC Series STANDARD FEATURES & SPECIFICATIONS | CONTROL PANEL (1) Type 4X Enclosure (indoor/outdoor rated) (2) Clear Cover to view Interior Components (not shown) (3) Mounting Brackets (4) OilTector Circuit Board, Status Indicators (5) Incoming System Power (control/alarm, pre-wired male plug) (6) Test/Configure Pushbutton...
  • Page 3: Description Of Operation

    OilTector Single Phase Simplex, OTC Series | OPERATION and INSTALLATION MANUAL Description of Operation The OilTector single phase simplex control panel is used for the safe operation of pumping, alarming, and monitoring of: elevator sump pits, transformer vaults, and leachate well applications. The control panel will activate a pump to remove water from pits in accordance with ASME A17.1, stopping the pump before oil or other harmful substances enter the water supply.
  • Page 4 OPERATION and INSTALLATION MANUAL | OilTector Single Phase Simplex, OTC Series Installation of the OilTector Control Panel 1. This model comes with four pre-installed cable grips (Fig. 1) and (Fig. 1) pre-wired: preset level sensor, pump power receptacle (female plug), and incoming system power cable (male plug).
  • Page 5 OilTector Single Phase Simplex, OTC Series | OPERATION and INSTALLATION MANUAL Installation of the Preset Level Sensor 1. Determine the mounting location and attach the preset level sensor (Fig. 3) to the discharge pipe (Fig. 3A) or a separate pipe mounted to a side wall (not shown) using the provided stainless steel pipe clamp and sensor pipe clamp bracket.
  • Page 6 OPERATION and INSTALLATION MANUAL | OilTector Single Phase Simplex, OTC Series System Wiring | Pump Power Receptacle Make sure all the steps of the installation and wiring for the pump, (Fig. 5) control panel, preset level sensor, and remote alarm panel have been completed prior to connecting power to the system or perform testing.
  • Page 7 OilTector Single Phase Simplex, OTC Series | OPERATION and INSTALLATION MANUAL Settings | Device Configurations (continued) This section provides information for viewing and changing the system for multiple device configurations including: level sensor error detection, automatic alarm reset, function input (FI), and pump exerciser.
  • Page 8 OPERATION and INSTALLATION MANUAL | OilTector Single Phase Simplex, OTC Series Settings | Water Sensor Sensitivity Adjustment The OilTector water sensors can be configured to activate (trip) (Fig. 11) at equivalent resistance values of 10k-Ohms (least sensitive) to 100k-Ohms (most sensitive). 1.
  • Page 9: Safety Guidelines

    The OilTector 3-Zone Alarm is an indoor rated alarm panel, powered by a standard 120VAC wall outlet. The green power LED will illuminate (solid) when powered. The alarm panel is used with Liberty Pumps® OilTector control panels for the safe operation of pumping, alarming, and monitoring of: elevator sump pits, transformer vaults, and leachate well applications.
  • Page 10 OPERATION and INSTALLATION MANUAL | OilTector Single Phase Simplex, OTC Series Installation of the Alarm Panel 1. To install/replace the battery for the backup power feature, remove the enclosure cover (Fig. 1) and install a 9VDC battery (not included) by pressing down into the positive (+) and negative (-) terminal connections (Fig. 2). After installing battery, perform a quick test, press and hold the alarm test pushbutton (Fig.
  • Page 11 OilTector Single Phase Simplex, OTC Series | OPERATION and INSTALLATION MANUAL Installation of the Alarm Panel (continued) 3. If connecting to an existing alarm security system or building automation system (BAS), use 18 gauge 2-conductor wire to connect the existing product to the OUTPUTS terminal block on the OilTector alarm panel (Fig. 7). See below for wiring information.
  • Page 12 OPERATION and INSTALLATION MANUAL | OilTector Single Phase Simplex, OTC Series Installation of the Alarm Panel (continued) 5. After the wiring is completed and before replacing the enclosure (Fig. 9) cover, run the wire(s) towards the bottom/center of the alarm panel to go through the wiring access hole once the enclosure cover is replaced (Fig.
  • Page 13 OilTector Single Phase Simplex, OTC Series | OPERATION and INSTALLATION MANUAL Testing | OilTector Control Panel System 1. Make sure all the steps of the installation and wiring for the pump, control panel, preset level sensor module, and remote alarm panel have been completed prior to testing. The incoming voltage and all power receptacles used must match the OilTector system voltage.
  • Page 14: System Maintenance

    OPERATION and INSTALLATION MANUAL | OilTector Single Phase Simplex, OTC Series Diagnostic System Test | Test/Configure Button (OilTector Control Panel System) The OilTector control panel features a test/configure pushbutton for (Fig. 1) running a system alarm test and for changing system configurations. (upon touch) (solid) 1.

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